Our History: Over a Century of Papermaking
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Project Capabilities
PROJECT CAPABILITIES BOILER CONVERSION TO BIOMASS BURNING Scope of Service Boiler owner/operators in recent years have been motivated to convert existing fossil fuel-fired boilers to burn some, or exclusively biomass fuels. Biomass fuels often provide lower fuel costs and lower flue gas emissions as well as being considered a “green” renewable resource. Whether the boiler currently burns exclusively fossil fuels or burns a combination of fossil and biomass fuels, JANSEN has the experience and capabilities to provide the necessary services to enhance biomass firing in most all boiler configurations. A recommended phased approach to fuel conversion projects is listed below: Initial assessment of feasibility and required modifications to generate early budgetary costs. Engineering evaluation of existing boiler to determine the unit’s capabilities when operating with the new fuel (pressure parts, auxiliary and air pollution control equipment). Definition engineering to develop +/- 10% accuracy cost estimate. Engineering design, fabrication, and materials supply. Installation. Operator training and start-up assistance. JANSEN has the capability and experience to carry out any or all of these steps. Selected References (see next page) C-01 1/15 Selected References AES Corporation - Lufkin, TX EPCOR Canada - Squamish, BC Escanaba Green Energy - Escanaba, MI Great River Energy - Elk River, MN Hu Honua Bioenergy LLC - Hilo, HI Minnesota Power - Duluth, MN New Ulm Public Utility - New Ulm, MN Packaging Corporation of America - Valdosta, GA ReEnergy Holdings - Fort Drum, NY Sonoco Products Co. - Hartsville, SC Springs Global US, Inc. - Lancaster, SC Turbine Diagnostics Services, Inc. - Forest City, NC Weyerhaeuser Paper Company - New Bern, NC C-01 1/15 PROJECT CAPABILITIES BIOMASS BOILER EVALUATIONS Capacity, Operational Performance, Fuel Economy, and Emissions Fuel economy, maximum availability, steam generating capacity, optimized emissions performance, and operating flexibility at the lowest cost are the key goals of biomass-fueled power boiler operation. -
Catalyst Paper Generates Outstanding Savings and Improves Product Quality with Honeywell’S Advanced Control Solution
Catalyst Paper Generates Outstanding Savings and Improves Product Quality with Honeywell’s Advanced Control Solution “Investing in a state-of-the-art advanced control solution from Honeywell has permitted Catalyst Paper to gain increased control over our operating systems while saving millions of dollars each year in raw materials and energy. And we have been able to accomplish all this without sacrificing the high quality of the various products we produce.” Dwight Anderson, Senior Process Control System Specialist, Catalyst Paper Benefits Catalyst Paper sought to find ways for its thermo-mechanical pulp (TMP) process to reduce dependence on kraft consumption and improve process efficiency at its Canadian Elk Falls facility. In order to maintain the company’s high quality expectations, Catalyst wanted to find new, leading-edge ways to reduce kraft consumption, because of its expense, without sacrificing any of the mill’s end-product standards. To achieve cost savings without sacrificing product quality, The Elk Falls Division is located on the Pacific coast of British Columbia, Catalyst Paper called upon Honeywell to partner with them in Canada, near the city of Campbell River on Vancouver Island developing an advanced control solution to improve their pulp quality. Background Some of the benefits realized by Catalyst Paper after the Catalyst Paper Corp., as it has been known since 2005, was implementation of Profit Controller include: formed from the amalgamation of several predecessor companies and acquisitions—including British Columbia Forest • Improved pulp quality by decreasing pulp freeness variability Products, Fletcher Challenge Canada, Norske Skog and by 41% and pulp mean fiber length variability by 21%, Newstech Recycling—each with its own rich history. -
MASS) Introduction and Objectives
Beese, W.J. (1995). Montane alternative silvicultural systems (MASS) introduction and objectives. In J.T. Arnott, W.J. Beese, A.K. Mitchell, & J. Peterson (Eds.), Montane alternative silvicultural systems (MASS). Proceedings of a workshop held June 7‐8, 1995 in Courtenay, British Columbia. (FRDA Report 238). (pp. 3‐8). Victoria, B.C.: Canadian Forest Service; Victoria, B.C.: Ministry of Forests. The complete publication is available on the Canadian Forest Service Publications website at http://cfs.nrcan.gc.ca/publications?id=4227. FRDA REPORT 238 Montane A ternative Silv·cultural Systems (MASS) Proceedings of a Workshop held June 7-8 1995 in Courtenay British Columbia PMEN1: FRD 11 Canada Montane Alternative Silvicultural Systems (MASS) Proceedings of a Workshop held June 7-8, 1995 in Courtenay, British Columbia Edited by: J.T. Arnott1, W.J. 8eese2, A.K. Mitchell1 and J. Peterson1 1 Pacific Forestry Centre, Canadian Forest Service, Victoria, B.C. 2 Sustainable Forestry Division, MacMillan Bloedel Ltd., Nanaimo, B.C. December 1995 FRDA Report No. 238 CAJ\ADA-BRlTISHCOLUMBIA PARTNERSHIP AGREEMEl\TT 01'1 FOREST RESOURCE DEVELOPMENT: FRDA IT Canada BC;;ti Funding for this publication was provided by the Canada-British Columbia Partnership Agreement on Forest Resource Development: FRDA 11- a four year (1991-95) $200 million program cost-shared equally by the federal and provincial governments. Canadian Cataloguing in Publication Data Main entry under title: Montane Alternative Sllvicultural Systems (MASS) Proceedings of a workshop held June 7-8, 1995 in Courtenay, British Columbia (FRDA report. ISSN 0835-0752 : 238) «Canada�British Co!umbla Partnership A_greement on Forest Resource Development FRDA !!.� Co-published by B.C. -
Optimisation of the Norske Skog Activated Sludge Wastewater Treatment Plant at Boyer: the Role of Trace Metals and Vitamins
Optimisation of the Norske Skog activated sludge wastewater treatment plant at Boyer: The role of trace metals and vitamins Jason Barnett BEnvSc (Honours) Submitted in fulfilment of the requirements for the degree of Doctor of Philosophy School of Chemistry University of Tasmania June 2013 Declaration I declare this thesis contains no material which has been accepted for a degree or diploma in any other tertiary institution, except by way of back ground information and duly referenced in the thesis. To the best of the candidate’s knowledge and belief, no material previously published or written by another person is included in the text of the thesis except where due reference is made in the text of the thesis. This thesis may be made available for loan and limited copying in accordance with the Copyright Act 1968. 30th June 2013 Jason Barnett Date ii | P a g e Abstract In January 2008 Norske Skog, Boyer (NSB) , Tasmania, commissioned an activated sludge (AS) wastewater treatment plant to lower the chemical oxygen demand (COD) and suspended solids (SS) in the treated effluent discharged from the mill. In October 2009 the company also changed the feed stock of the mill from a mixed Pinus radiata and Eucalypt to solely P. radiata, altering the pulping process. The cold caustic soda (CCS) plant was decommissioned and replaced with an additional thermo-mechanical pulping (TMP) plant. Trace metals in the mill wastewater samples were analysed before and after this transition to detect any differences due to the changed feedstock and operating conditions, and to determine if metal levels were sufficient for optimum operation of the AS wastewater treatment plant. -
Results Driving
2014 SUSTAINABILITY REPORT Catalyst Paper Corporation 2nd Floor, 3600 Lysander Lane Richmond, B.C. V7B 1C3 604.247.4400 catalystpaper.com RESULTS DRIVING PRODUCTION NOTES PAPER FACTS The inside pages of this report are printed on Ascent Gloss Sage, Catalyst’s inside pages of report (101 g) coated three grade, produced at the Port Alberni mill. Its brightness, INPUTS superior opacity and excellent printability make it ideal for magazine, catalogue, high-end insert, commercial and direct-mail print applications Raw Fibre (g) 95 printed on heatset offset presses. % certified sources 100 Catalyst’s coated products are available under our Sage program, meaning Filler (g) 38 they are PEFC certified (Programme for the Endorsement of Forest Certification) as containing 100 per cent fibre from sustainably managed Water (L) 7.7 forests; that there were no net carbon emissions during their manufacture; Work (person secs) 1.0 and that detailed mill-level environmental performance data are available Energy (Cal) 536 via GreenBlue’s Environmental Paper Assessment Tool (EPAT). We also contribute $1 for every tonne of Sage product sold to support our % renewable 92 partner initiatives. EMISSIONS The Paper Facts label identifies the inputs and emissions associated with this Greenhouse gas (g) 9* specific grade of paper calculated on a per-report basis. Catalyst customers can use the online Paper Calculator at www.catalystpaper.com/calculator to Air Particulate (mg) 5 identify inputs and emissions associated with their own purchases and to Effluent BOD -
A Dynamic Na/S Balance of a Kraft Pulp Mill
A dynamic Na/S balance of a kraft pulp mill Modeling and simulation of a kraft pulp mill using WinGEMS En dynamisk Na/S balans av ett sulfatbruk Modellering och simulering av ett sulfatbruk i WinGEMS Per Andersson Faculty of Health, Science and Technology Department of Engineering and Chemical Science, Chemical Engineering, Karlstad University Master theisis, 30 credits Supervisors: Niklas Kvarnström (KAU), Maria Björk (Stora Enso), Rickard Wadsborn (Stora Enso) Examinat or: Lars Järnström (KAU) 2014 -01-08 Version : 2.0 Abstract The main scope of this thesis was to create a simulation model of a kraft pulp mill and produce a dynamic Na/S balance. The model was made in WinGEMS 5.3 and the method consisted of implementing a static Na/S balance from the mill and created a model that described this chemical balance. Input data from the mill was collected and implemented in the model. A number of different cases were simulated to predict the effects of different process changes over time, dynamic balances. The result from the static balance showed that the model can describes the mill case. The result from the dynamic simulation showed that the model can be used to predict the effect of process changes over shorter periods of time. Executive Summary In the kraft mill the chemical balance is of interest to minimize the production cost. Normally there is an excess of sulfur and low levels of sodium, compared to what the process requires. In the future, the pulp mill will most likely produce other products than just pulp. These new production processes will also most likely affect the sodium and sulfur balance and there is a need to be able to predict this change. -
Odorless Pulp Mill in Operation
Published May 26, 2017 Odorless Pulp Mill Odorless pulp mill in successful operation Executive Summary The sulphur in the cooking process can result in bad odor in the surroundings of a Kraft pulp mill. Together with the odor, sulphur compounds can also be an environmental problem since they are released to the atmosphere. Although emissions are becoming lower as mills are upgraded, odors have continued to be a problem for people living close to the mills, because of the very low odor threshold of sulphur compounds. Valmet has delivered a unique, practically odorless mill to CMPC Riograndese Ltda in Guaíba, Brazil. The design guidelines were to not vent odorous gases and to aim for zero smells. The gas handling system collects and controls odors from more than 100 sources and all process areas are included. Incineration of non-condensable gases is ensured through multiple, simultaneously available incineration locations. According to CMPC it can be said that the system availability is practically 100% and there is always a system ready to handle NCG and prevent gases from being emitted to the atmosphere. This paper describes the emphasis CMPC placed in the concept of the odorless mill in Guaíba and its surroundings and outlines the chosen technical solutions to achieve this target. The paper emphasizes the necessity of ensuring that odorous gases are treated also in shutdown and emergency situations, and explains how this has been achieved at the mill. © Valmet Page | 1 Published May 26, 2017 Odorless Pulp Mill Background No venting of odorous gases and a "zero smell" pulp mill. -
Construction Health and Safety Manual: Pulp and Paper Mills
PULP AND PAPER MILLS 33 PULP AND PAPER MILLS The two common forms of chemical pulping are 1) the dominant “alkaline” or “kraft” process, and Processes 2) the “acid pulping” or “sulphite” process. Acid pulping has generally declined but is still in use. The A number of processes, grouped by type as mechanical, digester liquor is a solution of sulphurous acid, H SO , chemical, and semi-chemical (or hybrid), are used in 2 3 mixed with lime (CaO) or other base (magnesium, the preparation of wood pulp. In 1990 (according to sodium, or ammonium) to form bisulphites. Lockwood’s Directory) the distribution of pulp mills in Ontario and Quebec was as follows: Mechanical processes produce the highest yield from the wood, but have high energy demands. Mechanical pulping Process Type generally incorporates thermal or chemical pre-softening Chemical Processes Semi-chemical Mechanical Total of the wood chips, resulting in lower energy requirements. Kraft Sulphite Some chemical processes include mechanical features. Ontario 94 2 15 30 The division is not distinct and is generally based on Quebec 10 8241 61 efficiency of production from dry wood. Figure 22.1: Number of pulp mills by type in Ontario and Quebec Figure 22.2 provides a flow diagram for a semi-chemical pulp mill. In chemical pulping, the wood chips are cooked, using heat and a chemical solution that depends on the type of Of the chemical processes , alkaline pulping – the kraft process being used. The lignin binder, a natural glue that or sulphite process – is the most common and is shown in holds the wood cells (fibres) together, is dissolved. -
Project Capabilities
PROJECT CAPABILITIES PROJECTS IN CANADA Services in Canada Since our inception in 1976, JANSEN has completed numerous projects in all Canadian Provinces where pulp mills are located. The type of project and scope of work included: • Boiler Conversion to Biomass Burning (see Capabilities C-01) • Biomass Boiler Evaluations (see Capabilities C-02) • Biomass Boiler Combustion System Upgrades (see Capabilities C-03) • Recovery Boiler Performance and Engineering Evaluations (see Capabilities C-04) • Recovery Boiler Capacity Upgrades (see Capabilities C-05) • Computational Fluid Dynamics (CFD) Modeling (see Capabilities C-06) • Boiler Circulation Studies (see Capabilities C-07) • Ultrasonic Flow Monitoring (UFM) of Boiler Circulation (see Capabilities C-08) • Boiler Pressure Part Design (see Capabilities C-09) • Superheater Capacity & Performance Upgrades (see Capabilities C-10) • Boilers in Energy-from-Waste Industry (see Capabilities C-11) • Evaluation Disposal of DNCG and CNCG in Existing Boilers (see Capabilities C-12) • Superheater Corrosion Prevention (see Capabilities C-14) • NOx Emissions Reduction (see Capabilities C-15) • Sulfite (SSL) and Soda Liquor Recovery Boilers (see Capabilities C-17) • Fluidized Bed Boilers Bubbling/Circulating (BFB/CFB) (see Capabilities C-18) Selected References (see next page) C-20 2/17 Selected References Projects in Canada Alberta Pacific Forest Industries, Inc. - Boyle, AB Weyerhaeuser Canada Ltd. - Kamloops, BC Atlantic Power Company - Williams Lake, BC Weyerhaeuser Canada Ltd. - Price Albert, SK AV Cell - Atholville, NB AV Nackawic - Nackawic, NB AV Terrace Bay - Terrace Bay, ON Boise Cascade Canada - Fort Frances, ON Canfor Intercon - Prince George, BC Canfor Northwood - Prince George, BC Canfor PGP - Prince George, BC Cariboo Pulp & Paper - Quesnel, BC Catalyst Paper - Crofton, BC Catalyst Paper - Port Alberni, BC Catalyst Paper - Powell River, BC Corner Brook Pulp & Paper - Corner Brook, NF Daishowa Marubeni - Peace River, AB Domtar Papers - Cornwall, ON Domtar, Inc. -
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2001ANNUAL REPORT the separation is behind us there are many opportunities to enhance returns our prime focus is operational improvement 2 Chairman’s review 4 Chief executive’s review 6 Building Products 8 Concrete 10 Construction 11 Distribution Contents 12 People & safety 13 Environment & community 14 Fletcher Building’s profile 16 Fletcher Building directors 18 Corporate governance 21 Fletcher Building management 22 Financial review 24 Financial statements 56 Audit report 57 Statutory disclosure 59 Shareholder information 61 Investor information www.fletcherbuilding.com Fletcher Building is committed to a high level of customer service. As part of this commitment, we recently launched a significantly upgraded internet site. The new site displays information on Fletcher Building’s operations and highlights our well established, powerful brands. 01 Chairman’s review A new beginning As your Chairman, I am pleased to report, on behalf of the Board of Directors, on the results and progress of our new company – Fletcher Building Limited. On 23 March this year, Fletcher Building Net earnings before unusual items were Limited acquired the operations, assets $22 million in the June period (compared and liabilities previously attributed to to $12 million for the rest of the year), Fletcher Challenge Limited – Building and cash flow from operations was Operations, completed the separation $159 million in the June period ($92 process from the former parent company million in the rest of the year). This and began a new stand-alone corporate strong recent improvement stands the existence. company in good stead as we move into the current year. This resolved an extended period of uncertainty about the future of the business. -
September 2015 City of Powell River – PRSC Limited Partnership
City of Powell River City Hall – MacGregor Building 6910 Duncan Street, Powell River BC V8A 1V4 Telephone 604 485-6291 ~ Fax 604 485-2913 www.powellriver.ca FILE: 1405-01 September 2015 City of Powell River – PRSC Limited Partnership INFORMATION Background In 2003 the City of Powell River (in conjunction with the Powell River Regional Economic Development Society) and Sliammon Development Corp (SDC) separately approached Norske Skog Canada (now Catalyst Paper) to purchase waterfront industrial lands near the mill. After some discussion, SDC proposed that NorskeCanada and the City come together with it to form a joint venture to pursue development of the lands surplus to mill operations. The conversation between the three parties led to the signing of a Memorandum of Understanding to pursue the formation of a partnership in 2004. After two years of hard work the three parties announced in August 2006 that they had formed PRSC Limited Partnership to take ownership of approximately 800 acres of land no longer strategic to Catalyst Paper Corporation’s operations in Powell River. In return for the lands, PRSC Limited Partnership (LP) secured a mortgage of $4.5 million due on August 1, 2011 at an interest rate of 5% annually (A 4 year extension was secured early in 2011). Each party held shares in the Limited Partnership through wholly owned corporations: • Powell River Waterfront Development Corporation (PRWDC) - owned 100% by the City of Powell River • Tees’kwat Land Holdings Ltd (TLH) - owned 100% by Sliammon Development Corporation • 0606890 BC Ltd - owned 100% by Catalyst Paper Corporation While under Creditor Protection in 2012, Catalyst Paper made an agreement with the PRWDC and TLH to sell its shares in the Limited Partnership and retire the mortgage for the sum of $3.0 million dollars. -
How We Make Paper
HOW WE MAKE PAPER About Us Thousands of years ago, people learned they could combine fibre Catalyst Paper manufactures a broad range and water into a slurry to create paper. While the basic concept has of mechanical printing paper and pulp. remained the same throughout the ages, today we do it on a much Customers include retailers, publishers, larger scale and at a much more advanced level of technology. commercial printers and paper products manufacturers in North America, Latin America, the Pacific Rim and Europe. With A Sustainable Approach from Start to Finish four mills located in British Columbia and Arizona, Catalyst has a combined annual The main ingredient in all Catalyst paper products is renewable wood fibre that has been production capacity of 1.9 million tonnes. converted into pulp. We use responsibly sourced fibre in the form of wood chips, which are byproducts of lumber manufacturing, and pulp logs, which are poor quality logs that are » Crofton unsuitable for lumber manufacturing. » Powell River » Port Alberni We purchase fibre from suppliers in British Columbia and the US Pacific Northwest, for use at our three 1 » Snowflake Canadian paper mills. Each of these mills has a PEFC -certified chain-of-custody system, allowing us to provide customers with added assurance regarding the sustainability of the sources of supply. Our FSC-certified Snowflake Mill in Arizona uses recovered paper exclusively, collected through recycling programs in the western and mid-western United States (see “How we Recycle Paper” fact sheet). We are a leader in manufacturing papers that weigh less per sheet than comparable grades.