Lesson Understanding Principles of Operation of Internal Combustion
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Engine Components and Filters: Damage Profiles, Probable Causes and Prevention
ENGINE COMPONENTS AND FILTERS: DAMAGE PROFILES, PROBABLE CAUSES AND PREVENTION Technical Information AFTERMARKET Contents 1 Introduction 5 2 General topics 6 2.1 Engine wear caused by contamination 6 2.2 Fuel flooding 8 2.3 Hydraulic lock 10 2.4 Increased oil consumption 12 3 Top of the piston and piston ring belt 14 3.1 Hole burned through the top of the piston in gasoline and diesel engines 14 3.2 Melting at the top of the piston and the top land of a gasoline engine 16 3.3 Melting at the top of the piston and the top land of a diesel engine 18 3.4 Broken piston ring lands 20 3.5 Valve impacts at the top of the piston and piston hammering at the cylinder head 22 3.6 Cracks in the top of the piston 24 4 Piston skirt 26 4.1 Piston seizure on the thrust and opposite side (piston skirt area only) 26 4.2 Piston seizure on one side of the piston skirt 27 4.3 Diagonal piston seizure next to the pin bore 28 4.4 Asymmetrical wear pattern on the piston skirt 30 4.5 Piston seizure in the lower piston skirt area only 31 4.6 Heavy wear at the piston skirt with a rough, matte surface 32 4.7 Wear marks on one side of the piston skirt 33 5 Support – piston pin bushing 34 5.1 Seizure in the pin bore 34 5.2 Cratered piston wall in the pin boss area 35 6 Piston rings 36 6.1 Piston rings with burn marks and seizure marks on the 36 piston skirt 6.2 Damage to the ring belt due to fractured piston rings 37 6.3 Heavy wear of the piston ring grooves and piston rings 38 6.4 Heavy radial wear of the piston rings 39 7 Cylinder liners 40 7.1 Pitting on the outer -
Investigation of Mixture Formation and Combustion in an Ethanol Direct Injection Plus Gasoline Port Injection (EDI+GPI) Engine
Investigation of Mixture Formation and Combustion in an Ethanol Direct Injection plus Gasoline Port Injection (EDI+GPI) Engine By Yuhan Huang A thesis in fulfilment of the requirements for the degree of Doctor of Philosophy School of Electrical, Mechanical and Mechatronic Systems Faculty of Engineering and Information Technology University of Technology Sydney December 2016 Certificate of Original Authorship This thesis is the result of a research candidature conducted jointly with another university as part of a collaborative doctoral degree. I certify that the work in this thesis has not previously been submitted for a degree nor has it been submitted as part of requirements for a degree except as part of the collaborative doctoral degree and/or fully acknowledged within the text. I also certify that the thesis has been written by me. Any help that I have received in my research work and the preparation of the thesis itself has been acknowledged. In addition, I certify that all information sources and literature used are indicated in the thesis. Signature of Student: Date: i Acknowledgements To pursue a doctoral degree could be a long and challenging journey. Through this journey, I fortunately received help and support from the following wonderful people who made this journey enjoyable and fruitful. First of all, I would like thank my principle supervisor Associate Professor Guang Hong who provided huge support and guidance. She invested numerous efforts in supervising me and always cared about my progress and future career. The experience I have acquired and research training I have received from her will greatly benefit my research career. -
Zenith Replacement Carburetors
not print a list price for their carburetors, each dealer can set Zenith Replacement their own prices. Check a few dealers to see who has the bet- Carburetors ter price. These referenced Zenith part numbers were supplied by by Phil Peters Mike Farmer, Application Engineer at Zenith in Bristol, VA, s a follow up to the recent reprinting of the Special where the factory is now located. The Zeniths are a newer Interest Auto article from 1977 (Fall & Winter, 2015) design universal carburetor which means they have multiple Aand the continuing requests for modern replacement fuel, choke, and throttle hook up locations. In addition, there carburetors, I have assembled the following chart of all our are air horn adaptors for modern air filters. They are com- Durant/Star/Flint/etc. engines with corresponding specifica- patible with modern ethanol fuels, have a robust inlet port, tions and replacement Zenith part numbers. As pointed out multiple venturi sizes and “back suction economizer” for part by Norm Toone and other knowledgeable members, there throttle fuel economy. were a number of errors concerning the model numbers and OEM brands in the SIA article. This chart represents The models that were picked for our engines were de- the collective input from a number of helpful members and termined by maximum air flow at 2,200 RPM for the 2 3/8” was done with engine model numbers. Car models were mounts (SAE size #1) and 2,600 RPM for the 2 11/16” not always related to calendar years. Differences in produc- mounts (SAE size #2). -
Small Engine Parts and Operation
1 Small Engine Parts and Operation INTRODUCTION The small engines used in lawn mowers, garden tractors, chain saws, and other such machines are called internal combustion engines. In an internal combustion engine, fuel is burned inside the engine to produce power. The internal combustion engine produces mechanical energy directly by burning fuel. In contrast, in an external combustion engine, fuel is burned outside the engine. A steam engine and boiler is an example of an external combustion engine. The boiler burns fuel to produce steam, and the steam is used to power the engine. An external combustion engine, therefore, gets its power indirectly from a burning fuel. In this course, you’ll only be learning about small internal combustion engines. A “small engine” is generally defined as an engine that pro- duces less than 25 horsepower. In this study unit, we’ll look at the parts of a small gasoline engine and learn how these parts contribute to overall engine operation. A small engine is a lot simpler in design and function than the larger automobile engine. However, there are still a number of parts and systems that you must know about in order to understand how a small engine works. The most important things to remember are the four stages of engine operation. Memorize these four stages well, and everything else we talk about will fall right into place. Therefore, because the four stages of operation are so important, we’ll start our discussion with a quick review of them. We’ll also talk about the parts of an engine and how they fit into the four stages of operation. -
Overview of Materials Used for the Basic Elements of Hydraulic Actuators and Sealing Systems and Their Surfaces Modification Methods
materials Review Overview of Materials Used for the Basic Elements of Hydraulic Actuators and Sealing Systems and Their Surfaces Modification Methods Justyna Skowro ´nska* , Andrzej Kosucki and Łukasz Stawi ´nski Institute of Machine Tools and Production Engineering, Lodz University of Technology, ul. Stefanowskiego 1/15, 90-924 Lodz, Poland; [email protected] (A.K.); [email protected] (Ł.S.) * Correspondence: [email protected] Abstract: The article is an overview of various materials used in power hydraulics for basic hydraulic actuators components such as cylinders, cylinder caps, pistons, piston rods, glands, and sealing systems. The aim of this review is to systematize the state of the art in the field of materials and surface modification methods used in the production of actuators. The paper discusses the requirements for the elements of actuators and analyzes the existing literature in terms of appearing failures and damages. The most frequently applied materials used in power hydraulics are described, and various surface modifications of the discussed elements, which are aimed at improving the operating parameters of actuators, are presented. The most frequently used materials for actuators elements are iron alloys. However, due to rising ecological requirements, there is a tendency to looking for modern replacements to obtain the same or even better mechanical or tribological parameters. Sealing systems are manufactured mainly from thermoplastic or elastomeric polymers, which are characterized by Citation: Skowro´nska,J.; Kosucki, low friction and ensure the best possible interaction of seals with the cooperating element. In the A.; Stawi´nski,Ł. Overview of field of surface modification, among others, the issue of chromium plating of piston rods has been Materials Used for the Basic Elements discussed, which, due, to the toxicity of hexavalent chromium, should be replaced by other methods of Hydraulic Actuators and Sealing of improving surface properties. -
The Trilobe Engine Project Greensteam
The Trilobe Engine Project Greensteam Michael DeLessio 4/19/2020 – 8/31/2020 Table of Contents Introduction ................................................................................................................................................... 2 The Trilobe Engine ................................................................................................................................... 2 Computer Design Model ............................................................................................................................... 3 Research Topics and Design Challenges ...................................................................................................... 4 Two Stroke Engines .................................................................................................................................. 4 The Trilobe Cam ....................................................................................................................................... 5 The Flywheel ............................................................................................................................................ 6 Other “Tri” Cams ...................................................................................................................................... 7 The Tristar ............................................................................................................................................. 8 The Asymmetrical Trilobe ................................................................................................................... -
Poppet Valve
POPPET VALVE A poppet valve is a valve consisting of a hole, usually round or oval, and a tapered plug, usually a disk shape on the end of a shaft also called a valve stem. The shaft guides the plug portion by sliding through a valve guide. In most applications a pressure differential helps to seal the valve and in some applications also open it. Other types Presta and Schrader valves used on tires are examples of poppet valves. The Presta valve has no spring and relies on a pressure differential for opening and closing while being inflated. Uses Poppet valves are used in most piston engines to open and close the intake and exhaust ports. Poppet valves are also used in many industrial process from controlling the flow of rocket fuel to controlling the flow of milk[[1]]. The poppet valve was also used in a limited fashion in steam engines, particularly steam locomotives. Most steam locomotives used slide valves or piston valves, but these designs, although mechanically simpler and very rugged, were significantly less efficient than the poppet valve. A number of designs of locomotive poppet valve system were tried, the most popular being the Italian Caprotti valve gear[[2]], the British Caprotti valve gear[[3]] (an improvement of the Italian one), the German Lentz rotary-cam valve gear, and two American versions by Franklin, their oscillating-cam valve gear and rotary-cam valve gear. They were used with some success, but they were less ruggedly reliable than traditional valve gear and did not see widespread adoption. In internal combustion engine poppet valve The valve is usually a flat disk of metal with a long rod known as the valve stem out one end. -
History of a Forgotten Engine Alex Cannella, News Editor
POWER PLAY History of a Forgotten Engine Alex Cannella, News Editor In 2017, there’s more variety to be found un- der the hood of a car than ever. Electric, hybrid and internal combustion engines all sit next to a range of trans- mission types, creating an ever-increasingly complex evolu- tionary web of technology choices for what we put into our automobiles. But every evolutionary tree has a few dead end branches that ended up never going anywhere. One such branch has an interesting and somewhat storied history, but it’s a history that’s been largely forgotten outside of columns describing quirky engineering marvels like this one. The sleeve-valve engine was an invention that came at the turn of the 20th century and saw scattered use between its inception and World War II. But afterwards, it fell into obscurity, outpaced (By Andy Dingley (scanner) - Scan from The Autocar (Ninth edition, circa 1919) Autocar Handbook, London: Iliffe & Sons., pp. p. 38,fig. 21, Public Domain, by the poppet valves we use in engines today that, ironically, https://commons.wikimedia.org/w/index.php?curid=8771152) it was initially developed to replace. Back when the sleeve-valve engine was first developed, through the economic downturn, and by the time the econ- the poppet valves in internal combustion engines were ex- omy was looking up again, poppet valve engines had caught tremely noisy contraptions, a concern that likely sounds fa- up to the sleeve-valve and were quickly becoming just as miliar to anyone in the automotive industry today. Charles quiet and efficient. -
Swampʼs Diesel Performance Tips to Help Remove and Install Power
Injectors-Chips-Clutches-Transmissions-Turbos-Engines-Fuel Systems Swampʼs Diesel Performance Competition Parts For Your Diesel 304-A Sand Hill Rd. La Vergne, TN 37086 Tel 615-793-5573 or (866) 595-8724/ Fax 615-793-5572 Email: [email protected] Tips to help remove and install Power Stroke injectors. Removal: After removing the valve covers and the valve cover gaskets, but before removing any injectors, drain the oil rails by removing the drain plugs inside the valve cover. On 94-97 trucks theyʼre just under where the electrical connectors are on the gasket. These plugs are very tight; give them a sharp blow with a hammer and punch to help break them loose, then use a 1/8" Allen wrench. The oil will drain out into the valve train area and from there into the crankcase. Donʼt drop the plugs down the push rod holes! Also remove one of the plugs on top of each oil rail, (beside where the lines from the High Pressure Oil Pump enter) for a vent to allow air to enter so the oil can drain. The plugs are 5/8”. Inspect the plug O-rings and replace if necessary. If the plugs under the covers leak, it will cause a substantial loss of performance. When removing the injectors, oil and fuel from the passages in the cylinder head drains down through the injector bore into the cylinders. If not removed, this can hydro-lock the engine when cranking. There is a ~40cc dish in the center of each piston. Fluid accumulates in it, as well as in the corner on the outside of the piston between the piston top and the cylinder wall, due to the 45* slope of the cylinder bank. -
Not for Reproduction
use back code C BRIGGS & STRATTON CORPORATION 1 2 16 3 718 46 615 Illustrated Parts List 404 VERTICAL CRANKSHAFT SHORT BLOCK ASSEMBLIES 616 792738, 792739, 792740, 792741, 792742, 792743 22 51 For use on Engine Model Series 120K00, 121K00, 122K00, 122L00, 146 163 9 123J00, 123K00, 124K00, 124L00, 741 125K00,126L00, 127H00, 128H00, 617 128L00, 129H00 7 668 842 INSTRUCTIONS 883 To obtain the correct part numbers for an engine 869 45 40 4 which has been rebuilt with a Short Block Assem- 870 36 524 bly, follow these instructions: 871 868 45 684 12 A. For all parts shown in the illustrated view to the 40 28 33 left, use this Parts List. 35 584 B. For all other parts, refer to the Illustrated Parts 34 List which is appropriate for your engine by 27 Model, Type and Code (Serial) Number. 585 TO INSTALLER: GIVE THIS PARTS LIST TO 25 27 CUSTOMER AFTER SHORT BLOCK INSTALLATION. 43 51A 15 20 THIS IPL IS SPECIFIC TO THE SHORT 29 BLOCK(S) LISTED. RETAIN FOR FUTURE PARTS REFERENCE. 26 32 32A REF. PART REF. PART REF. PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 697322 Cylinder Assembly 25 797302 Piston Assembly 524 692296 Seal−Dipstick Tube 2 399269 Kit−Bushing/Seal (Mag- (Standard) 585 691879 Gasket−Breather Passage neto Side) for 797303 Piston Assembly 615 690340 Retainer−Governor Shaft 3 299819s Seal−Oil (.020” Oversize) 616 698801 Crank−Governor (Magneto Side) 26 797304 Ring Set (Standard) 617 270344s Seal−O Ring 4 493279 Sump−Engine 797305 Ring Set (Intake Manifold) −−−−−−− Note −−−−− (.020” Oversize) 668 493823 Spacer 696294 -
Estimation of Fuel Economy Improvement in Gasoline Vehicle Using Cylinder Deactivation
energies Article Estimation of Fuel Economy Improvement in Gasoline Vehicle Using Cylinder Deactivation Nankyu Lee 1 , Jinil Park 1,*, Jonghwa Lee 1 , Kyoungseok Park 2, Myoungsik Choi 3 and Wongyu Kim 3 1 Department of Mechanical Engineering, Ajou University, Suwon 16499, Gyeonggi, Korea; [email protected] (N.L.); [email protected] (J.L.) 2 Department of Mechanical System Engineering, Kumho National Institute of Technology, Gumi 39177, Gyeongbuk, Korea; [email protected] 3 Hyundai Motor Company, 150, Hyundaiyeonguso-ro, Jangdeok-ri, Namyang-eup, Hwaseong-si 18280, Gyeonggi-do, Korea; [email protected] (M.C.); [email protected] (W.K.) * Correspondence: [email protected]; Tel.: +82-31-219-2337 Received: 8 October 2018; Accepted: 6 November 2018; Published: 8 November 2018 Abstract: Cylinder deactivation is a fuel economy improvement technology that has attracted particular attention recently. The currently produced cylinder deactivation engines utilize fixed-type cylinder deactivation in which only a fixed number of cylinders are deactivated. As fixed-type cylinder deactivation has some shortcomings, variable-type cylinder deactivation with no limit on the number of deactivated cylinders is under research. For variable-type cylinder deactivation, control is more complicated and production cost is higher than fixed-type cylinder deactivation. Therefore, it is necessary to select the cylinder deactivation control method considering both advantages and disadvantages of the two control methods. In this study, a fuel economy prediction simulation model was created using the measurement data of various vehicles with engine displacements of 1.0–5.0 L. The fuel economy improvement of fixed-type cylinder deactivation was compared with that of variable-type cylinder deactivation using the created simulation. -
Instructions Pro-Stage Ii ™ Throttle Control System
K+R Performance Engineering, Inc. INSTRUCTIONS PRO-STAGE II ä THROTTLE CONTROL SYSTEM Congratulations on your selection of the Pro-Stage II ä Throttle Control System. This top quality unit utilizes twin precision pneumatic actuators for smooth, consistent throttle control, round after round. The use of two actuators allows you to set two different throttle settings, one near idle setting for staging with the Pro-Stage ä system, and another partial throttle setting for down-track E.T. control. Speed controls on the solenoid/valve body assembly give you precise control of throttle opening and closing rates to solve engine stumble and tire spin problems. All components of the system have been carefully selected for corrosion-resistance and long service life with very little maintenance. The Pro-Stage ä system1 is designed to improve driver concentration and reaction time consistency on both Pro and Full (bracket) trees. Control for this system is included in our complete line of Pro-Cubeâ delay box/timer units. BEFORE YOU BEGIN 1. Read all instructions and make sure you understand the operation of the control before you modify your throttle linkage or change any settings or adjustments on the control. 2. Your car MUST have a positive throttle pedal stop such as a bolt or tubular brace fastened to the chassis. Lack of a solid pedal stop could result in consistency problems. 3. SPECIAL NOTE: Factory type throttle cables will NOT work. These cables were not designed for race applications. This system requires a quality after-market “Morse” style cable or solid “rod type” linkage.