Vertical FFS Packaging Machines and Dosing Systems.Pdf

Vertical FFS packaging machines and dosing systems COMPANY PROFILE

For more then 60 years Gandus Saldatrici has been a point of reference for all those people asking for certified quality, professional attitude, reliability and technological innovation in packaging field. Our steady development is proven by the successful and continous widening of our product range, which includes today more than 30 different models available in more than 100 versions.

In 2007 times were ready for a further evolution.

With the aim to constantly support our customers in their growth, which often leads to the need to work with very powerful machines, we have created a special Division dedicated to automatic packaging.

Our wide range of vertical FFS packaging machines and dosing systems are designed and built with the highest quality standards, certified and with maximum design flexibility.

Constructive solutions with prevalence of mechanical precision, without any pre-formed aluminum, the highest attention to ergonomics and design, selection and choice of reliable and quality partners.

Over 450 customized projects have led us now to the third generation of machines, able to ensure the ideal solution to each single automatic packaging requirement.

Quality is our vocation. Index

Vertical FFS packaging machines PRIME 400 4 Micro 5 FLEXI 6 FROG 7 GA 25 8

Weighing and dosing systems Linear weighing dosing systems

DPCV 2 9 DPCVS 1T - 2T 10 Belt weighing systems

DPS 1N - 2N 11 Volumetric weighing systems

DVCS BR 12 Multi head weighing systems

GTB 13

Accessories 13 Vertical FFS packaging machines PRIME 400 Flexible, smart, innovative.

• Small dimensions, high performance. Technical features • Low maintenance costs. PRIME 400 • Latest generation axis management system. • Sealing system directable between 45°and 80°. Max pack height 100 mm • Fully managed by touch screen colour panel. Horizontal jaws opening 200 mm • Up to 50 programs. Max pack length from 50 to 900 mm • Easy format change. Kind of bag • Photocell for printed film. • Adjustable forming box. • Up to 20 pieces/minute speed with automatic cycle.

BUSTA pillowA CUSCINO bag

Applications

BISCUITS SNACK PASTA BAKERY CANDIES

CONFECTIONERY CHOCOLATE TECHNICAL PRODUCTS PET FOOD AGRICOLTURAL PRODUCTS Vertical FFS packaging machines Micro Small dimensions, high performance.

• Fully managedd by PLC Siemens S7 1500. Technical features • Speed control by touch screen. MICRO • User friendly and easy format change. • Programming with recipes for parameters storage. Max reel width 440 mm • Three phase motor + inverter with self-centering belts. Max pack length 390 mm • Encoder to set bag lenght. Kind of bag • Machine can be interfaced with feeding and dosing automatic systems. • Built-in scales support to reduce dimensions. • Versions upon request: in painted steel or stainless steel.

BUSTA sharpCONFEZIONE corners ROCUONFEZIONEND corners pillow bag A CUSCINO A SPIGOLIbag VIVI A SPIGOLIbag RAGGIATI

Applications

BISCUITS COFFEE ROASTERS SNACK PASTA RICE FLOURS

BAKERY CHOCOLATE CANDIES CONFECTIONERY TECHNICAL PRODUCTS PET FOOD Vertical FFS packaging machines Flexi 400/600 High production flexibility.

• High production flexibility. Technical features • Full managed by PLC Siemens S7 1500 with a touch screen FLEXI 400/600 command panel. • Speed control by touch screen. Max reel width 440 mm / 640 mm • Single arm pneumatic reel for quick roll change. Max pack length 480 mm • Quick and easy recall of a single recipe from memory. Kind of bag • Inspection window to scroll control film, equipped with technical service table. • Interfaces with weighing and counting systems. • Support of the scales embedded in the machine frame to reduce dimensions. BUSTA sharpCONFEZIONE corners ROCUONFEZIONEND corners foCONFEZIONEur seals - pillow bag • Many customizable versions. A CUSCINO A SPIGOLIbag VIVI A SPIGOLIbag RAGGIATI Astabilo 4 SALDA TUREbag • High Speed version with brushless motors. • Versions upon request: in painted steel or stainless steel. Applications

BISCUITS COFFEE ROASTERS SNACK PASTA RICE FLOURS

BAKERY CHOCOLATE CANDIES CONFECTIONERY TECHNICAL PRODUCTS PET FOOD Vertical FFS packaging machines Frog Cantilevered construction and flexible inclination up to 45°.

Cantilevered machine: all the functioning groups of the packaging Technical features machine are placed on a cantilevered frame, so as to ease both the maintenance and the cleaning of the machine. This new concept design FROG avoids any risk of dust and parts of product that could remain inside the structure. Max reel width 640 mm Adjustable inclination up to 45°: different for weight, dimensions, Max pack length 500 mm/700 mm (with double step opt.) fragility products require a different machine inclination. FROG allows Kind of bag to pack different products with one only machine. An extremely easy and soft operation gives you the possibility of many different inclinations up to 45° according to single product requirement. • Full managed by PLC Siemens S7 1500. • Speed control by touch screen. BUSTA sharpONFEZIONE corners ROUONFEZIONEND corners foONFEZIONEur seals - • Interfaces with weighing and counting systems. pillow bag A CUSCINO A SPIGOLIbag VIV A SPIGOLIbag RAGGIAT Astabilo 4 SALDA TUREbag • High Speed version with brushless motors. • Versions upon request: in painted steel or stainless steel. Applications

BISCUITS COFFEE ROASTERS SNACK PASTA RICE FLOURS

BAKERY CHOCOLATE CANDIES CONFECTIONERY TECHNICAL PRODUCTS PET FOOD Vertical FFS packaging machines GA 25 Vertical form-fill-seal machine to create heavy duty bags.

• Strong steel frame. Technical features • Easy to use and higly reliable. GA 25 • Low maintenance costs. • Fully managed by PLC Siemens S7 1500 Max reel width 1250 mm with Touch screen colour control panel. Max pack length 750 mm • Speed control by touch screen. Kind of bag • Interfaces with any automatic dosing system. • Quick and simple recipe record and call of the single recipe from memory. • Built-in scales support to reduce dimensions. • Versions upon request: in painted steel or stainless steel. BUSTA pillowA CUSCINO bag

Applications

PASTA TECHNICAL PRODUCTS CHEMICAL PELLET AGRICOLTURAL PRODUCTS Weighing and dosing systems Linear weighing dosing systems DPCV 2 Semi automatic electronic weighing dosing system for dosing and filling of preformed bags and containers.

Semi automatic electronic linear weighing dosing systems. Designed to pack fine and rough granular products. • Analogic with vibrations independent control. • 2 vibrating channels (1 rough and 1 fine). • Available in different configurations as for loading hopper, weighing trays, unloading hopper. • Standard is supplied mounted on a floor stand equipped with adjustable in heigth and depth working plane. • All parts in contact with the product are in stainless steel AISI 304 standard. • Available, on demand, in dimple or PTFE coated plate.

Applications

BISCUITS COFFEE ROASTERS SNACK PASTA BAKERY CHOCOLATE

FLOURS SPICES RICE CANDIES TECHNICAL PRODUCTS PET FOOD Weighing and dosing systems Linear weighing dosing systems DPCVS 1T/2T Automatic weighing dosing system to combine with VFFS packging machines.

Electronic linear weighing dosing systems with vibrating channels, designed to automatically pack fine and rough granular products. Functions - weight managing through Siemens electronics with synchronization of weighing control and vibration frequency. Software automatically manages the vibration frequency according to the desired weight in order to obtain the utmost dosing accuracy. Versions - according to the kind of product and required production output, the DPCVS dosing units are avaliable with 1 weighing head (DPCVS 1T) or 2 weighing head (DPCVS 2T). Available also in special counting version, specially designed for bakery products (e.g. bread, biscuits, croissants). Available, on demand, in dimple or PTFE coated plate. All parts in contact with the product are in stainless steel AISI 304 standard.

Applications

BISCUITS COFFEE ROASTERS SNACK PASTA BAKERY CHOCOLATE

FLOURS SPICES RICE CANDIES TECHNICAL PRODUCTS PET FOOD Weighing and dosing systems Belt weighing systems DPS 1N - 2N Electronic weighing systems for large volumes and special products. Automatic and semi automatic versions.

Electronic weighing systems for filling preformed bags or Technical features containers in general, with large volumes products or special DPS 1N - 2N products that cannot be managed with linear dosers with vibrating channels. Max weight according to product specific weight Weight is managed through Siemens electronic, with synchronization and weighing tray weight control and belt/belts in feed speed. Accuracy according to product dimensions Belts are controlled by inverter and their in feed speed is managed Compressed air 6 bar by the software. Power 400V 3Ph+N Versions - according to product and required output, DPN serie Consumption 400W - 800W is available in different configurations: • 1 in feed belt. IP grade IP 54 • 2 in feed belts (1 rough, 1 fine) • 1 weighing head. • 2 weighing heads. Automatic versions are supplied complete with floor independent support.

Applications

COFFEE ROASTERS CHOCOLATE BAKERY TECHNICAL PRODUCTS CHEMICAL PELLET AGRICOLTURAL PRODUCTS Weighing and dosing systems Volumetric weighing systems DVCS BR Vertical Auger Filler.

Vertical auger filler with electronic functioning, ideal for dosing of Technical features powder products. Brushless motor auger rotation to guarantee DVCS BR high performances and electronic resolution Digital weight control with recipes record. Max weight 20-5000 gr. Versions: semi automatic and automatic. (according to auger diameter and kind of product) Accuracy +/- 1-1,5% The system includes: Output Up to 3000 dos/h • Strong steel frame in aluminium anticorodal. (according to kind of product and weight) • Electronic shaker in the hopper with single or double towels Consumption 4000W with separated motor. • Electronic command. IP grade IP54 • Touch screen to set all parameters and menu. • Loading hopper in stainless steel AISI 304 with inspection window. • Auger in stainless steel AISI 304. • Easy auger assemblye replacement in case of chute change. • Capacity level sensor mounted on the hopper to keep a steady powered by product level during the functioning.

Applications

FLOURS Weighing and dosing systems Multi head weighing systems GTB Modular system multihead weigher with weighing heads with independent mother boards. Designed with modular system, each weighing head has its independent other board responsible for processing, weighing and driving. This system enables the machine to go on working even in case one weighing head stops forsome reason.

• A wide range of models and configurations, ideal for automatic Technical features weighing of all bulk products, food and non food, even fragile and frozen, thanks to customized options available. GTB • Central loadcell - the traditional photocell is replaced by loadcell to ensure a better and more precise control of feeding sequence from Weighing heads 10-14-18 the bucket elevator. Bucket capacity 1,3lt, 2,5lt, 5lt • High precision HBM loadcell as option, set in each drive/weigh unit to Surface execution Plain surface/dimple surface ensure the maximum level of control and precision and guarntee the Material 304 stainless steel best stable weigh result. Control panel 10” colour touch screen • The drive/weigh unit is designed as the independent module. It is Loadcell (option) HBM loadcell designed without cables but with heavy duty quick connector for the most convenient replacement. Functioning Driving Step motor • Program selection - With GTB each program recipe can be stored with Weighing range each bucket 5-1200 g names. One set of program can be copied to the desired address. • 10” color touch screen Control panel, well functional and user friendly. Applications

BISCUITS SNACK CONFECTIONERY PASTA

RICE CANDIES BAKERY TECHNICAL PRODUCTS Accessories

Loading funnel TRV

Loading conveyors

Exit conveyors

Revolving tables

Digital printers

Pneumatic loaders Loading funnel TRV

Loading conveyors

Exit conveyors

Revolving tables

Digital printers

Pneumatic loaders

Our policy is of steady improvement. We reserve the right to change the technical specifications of the machines in this catalogue without previous notice. Gandus Saldatrici S.r.l. socio unico Via Milano, 5 - 20010 Cornaredo (Milano) - Italy Tel. +39 02 93.19.41 - Fax + 39 02 93.56.88.03 [email protected] - www.gandus.it