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Capturing The Significance of X-Ray Crystallography in Pharmaceutical Field:

The Application to Characterize New Salt, Co- and Co-Amorphous

Etsuo Yonemochi

Department of Physical Chemistry, School of Pharmacy and Pharmaceutical Sciences, This document was presented at PPXRD - Pharmaceutical Powder X-ray Diffraction Symposium Sponsored by The International Centre for Diffraction Data

This presentation is provided by the International Centre for Diffraction Data in cooperation with the authors and presenters of the PPXRD symposia for the express purpose of educating the scientific community.

All copyrights for the presentation are retained by the original authors.

The ICDD has received permission from the authors to post this material on our website and make the material available for viewing. Usage is restricted for the purposes of education and scientific research.

PPXRD Website – www.icdd.com/ppxrd ICDD Website - www.icdd.com Acyclovir

• Guanosine analogue antiviral drugs. • The treatment of herpes simplex virus infections.

2 Outline Screening and Characterization Screenig methods and used additives Selected cocrystals (PXRD、TG/DTA、DSC) Application for oral dosage form Intrinsic dissolution of selected cocrystal Crystal structure of selected cocrystal  Mechanism for enhansment Application for transdermal dosage form Transdermal adsorption propertiy of selected complex Solubility of amorphous comples Improvement of transdermal properties 2/3 Hydrate

Commercially available Recrystalized from ethanol solution

P21/n a 25.459(1)Å b 11.282(1)Å c 10.768(1)Å β 95.16(1)° Volume Column structure 3080.342Å3 Stacking purine moiety Z 12 R-factor 5.3% Dihydrate From ammonium solution

P-1 a 6.8386(7)Å b 11.3679(14)Å c 14.942(2)Å α 82.845(4)° β 82.419(3)° γ 89.326(3)° Channel structure Volume 1142.5(2)Å3 Stacking purine moiety Z 4 R-factor 7.71% Anhydrate2 Dehydration of hydrates

P21/c a 10.9399(6)Å b 11.1837(6)Å c 8.1164(4)Å Stacking purine β 108.6277(34)° Volume moiety 941.009Å3 Z 4 Anhydrate2

Crystallization by Vapor-Diffusion. Procedure. (DMF+Acetonitrile)

P 212121 a 4.5387(10)Å b 15.0308(3)Å c 28.3320(6)Å Volume 1932.82Å3 Z 8 R-factor 9.88% Different stacking mode Dissolution properties for acyclovir polymorphs

Intrinsic dissolution rate 1.5 ・area for disson:0.2 cm2) Similar dissolutin rate ・pH 6.8 Phosphate buffer 1.2 ・37℃

. ・50 rpm anhydrate1 c n

o 2/3hydrate ) 0.9 C L r i m / v g o l μ c ( 0.6 Anhydrate2 y c 2hydrate A

0.3

polymorphs 0 0 1 2 3 4 5 Time (min) Transformation of anhydrate to hydrate was quick. Anhydrates were useless Hydration mechanisum? Hydration properties for acyclovir anhydrate2

Reversible

Anhydrate 2 Dihydrate 2/3 hydrate Hydration properties for acyclovir anhydrate1

25℃ RH95% 1week

Anhydrate 1 2/3 hydrate Dihydrate Irreversible Anhydrate 2 Comparison between transition behavior and stacking mode antiparallel parallel parallel

2/3 Hydrate Anhyd. 1

Anhyd. 2 Di hydrate

antiparallel antiparallel Similarity of stacking The phase transition mechanism is complicated. X-ray DSC

Anhydrate Form 2

Anhydrate Form 4

Anhydrate Form 2

Anhydrate Form 4

Anhydrate Form 3

2/3 hydrate

12 XRPD patterns of acyclovir using HT capillary sample holder

2.5e+004

2.0e+004 Intensity(cps)

1.5e+004 Anhydrate Form 2 (RT)

1.0e+004 Anhydrate Form 4 (210℃)

5.0e+003 2/3 hydrate (RT) 20 40 60 80 2-theta (deg) 13 Comparison from the view of stacking structure

antiparallel

2/3 hydrate Anhydrate Form 4 Anhydrate Form 2

antiparallel

parallel

parallel

14 Anhydrate Form 1 Phase Transition of Acyclovir polymorphs

Anhydrate 3

120oC

o RH95% 170 C 2/3 hydrate Anhydrate 1 at 25oC

Anhydrate 4

RH0% RH20% o at 25oC 170 C at 25oC

Dihydrate Anhydrate 2 Conclusion • There are two packing manners for purine moiety. Anhydrate 1, anhydrate 2, 2/3 hydrate and ACV dihydrate were packed in parallel, antiparallel, mixture of parallel—anti-parallel and parallel manners, respectively.

• Based on the packing manner of ACV, it can be seen why the phase transformation occurs with readily or with difficulty.

16 Outline Characterization Screenig methods and used additives Selected cocrystals (PXRD、TG/DTA、DSC) Application for oral dosage form Intrinsic dissolution of selected cocrystal Crystal structure of selected cocrystal  Mechanism for solubility enhansment Application for transdermal dosage form Transdermal adsorption propertiy of selected complex Solubility of amorphous comples Improvement of transdermal properties dissolution properties

O N HN N Sprangly soluble in water O H2N N OH

Dissolution rate and solubility for water Activity related to the solubility in base Oral dosage form Transdermal Bioavailability:low Transdermal Absorption :low

D. Patel, et al. Drug. Dev. Ind. Pharm. 33:1318 (2007). D. J. Freeman, et al. Antimicrob. Agents Chemother. 29:730 (1986). Improvement of solubility Improvement of the physicoshemical properties

methods

 polymorphs  Salt formation Package  gringing  Solvate  Cocrystal  Solid dispersion amorphous

O N HN N O H2N N OH Applicaton for oral dosage form Cocrystal→Improvement of dissolution properties Application for transdermal dosage form Amorphization→Increase the solubility in base→ Increase the absorption Cocrystal・・・

polymorph hydrate/solvate pure API salt of API of pure API of API

・単位格子中に固体分子 種以上含有 Multicomponent crystal2 Neutral API ・水素結合等で分子が結合 ・多Hydrogen成分結晶 bonding, Neutral Water/solvent

Charged API 単Multicomponent一分子から構成される crystal結晶では得られない Counter ion pharmaceutical に期待 Hydrogen物性・機 bonding,能の発 Neutral現 Cocrystal former cocrystals ACV has many functional groups, O N Capable to make hydrogen bonding HN N O Cocrystal formation H2N N OH Generally recognized as safe compound : donor or acceptor sites Amorphization of Acyclovir

Melt

O Decomposion N HN Solvent evaporation N O Unstable H2N N OH Spray dry Addition of polymer Freeze dry

High Cost Decrease the diffusion rate in base

Comventional methods isn’t suitable for the amorphization

Preparation of Amorphous complex with additives Outline Characterization Screenig methods and used additives Selected cocrystals (PXRD、TG/DTA、DSC) Application for oral dosage form Intrinsic dissolution of selected cocrystal Crystal structure of selected cocrystal  Mechanism for solubility enhansment Application for transdermal dosage form Transdermal adsorption propertiy of selected complex Solubility of amorphous comples Improvement of transdermal properties Screening methods

Acyclovir anhydrous Excipient Screening by form 2 Solvent, Grinding

Solvent method Grinding method

Solvent Liquid assisted grinding Neat grinding (Solvent drop method) Hot suspension of drug and cocrystal former Liquid assisted grindig

Filtration Solvent Ground manually at room temperature Ground manually at room temperature Saturated solution of 14additives drug and cocrystal former

Slow evaporation 9 solvent or Cooling

Crystallized complex or Amorphous complex Evaluated by PXRD, Themal Analysis PXRD, TG/DTA Generally recognized as safe compounds used

O OH OH O O OH O O O HO OH O OH HO H N OH HO OH O 2 OH O OH OH NH2 Citric acid Tartaric acid Malic acid Glycine Alanine

O NH O O HO OH H N N OH 2 H OH O NH2 NH2 Stearic acid Aspartic acid Arginine

O

OH O O O Palmitic acid NH NH2 H N NH S 2 2 O O N O OH Urea Nicotinamide Saccharin Docosanoic acid

O

OH Lauric acid Existence of the records as Oral or Trandermal application PXRD patterns of samples

Anhydrate1

5 10 15 20 25 Anhydrate2

5 10 15 20 25 2/3 hydrate

5 10 15 20 25 2hydrate

Relative intensityRelative 5 10 15 20 25 Citric acid

5 10 15 20 25 Cocrystal

5 10 15 Halo2 0pattern 25 Amorphous complex 5 10 15 20 25 2θ/ degree TG/DTA curve of samples

0 0 169℃ Citric acid Anydrate1 Weight loss DTA curve 100 100

0 exo.→ 0

25 80 135 190 245 300 T 25 80 135 190 245 300

Δ

Weight loss (%) loss Weight

Anhydrate2 157℃ Cocrystal

100 100

→ exo.→ 0 25 80 135 190 245 300

T 25 80 135 190 245 300

Δ

Weight loss (%) loss Weight 2/3hydrate

100 0 25 80 135 190 245 300 Clear difference in curves

2hydrate No possibility of the 250℃ formation of solvate 100

25 80 135 190 245 300 DSCcurves of amorphous complex

Tg ) mW

40 50 60 70 80 90

Tg Heat flow(

↑ Endo 68℃

-40 -20 0 20 40 60 80 100

Temperature (ºC)

Glass transition temperature Tg was higher than the room temperature. Confirmation of the physical stability of amorphous complex Outline Characterization Screenig methods and used additives Selected cocrystals (PXRD、TG/DTA、DSC) Application for oral dosage form Intrinsic dissolution of selected cocrystal Crystal structure of selected cocrystal  Mechanism for solubility enhansment Application for transdermal dosage form Transdermal adsorption propertiy of selected complex Solubility of amorphous comples Improvement of transdermal properties Crystal structure of Acyclovir‐Citric acid Cocrystal

Single weren’t obtained

Crystal structure analysis using powder diffraction data obtained by synchrotron radiation

Stoichiometry of Acyclovir : Citric acid was 1:1 Comparison of stacking structure of Acyclovir and its cocrystal Anhydrare2 Acv-Citric acid Cocrystal

Cocrystal

Stacking structure of Purine frame Citric acid

Un-stabilize the stacking structure by intercalation of citric acid

Enhancement of the solubility Distance in the purine frame in the crystals

14

) Å 12

10 8 No difference 6

4

stacking distance stacking( distance

π π - 2

π 0 Anhyd.1 Anhyd.2 2/3hydrate Dihydrate Cocrystal

Change in the crystal strucuture by cocrystal Improvement of dissolution property Saturated Solubility of Cocrystal in various solvents

10.00 Enhancement of solubilty : Distilled water 8.00 : Phosphate buffer pH 6.8

: Ethanol 6.00

4.00

2.00 Saturated solubility (mg/mL)

0.00 1 2 3 4 5 6 7 8 9 Acyclovir anhydrous form 2 ACV-TA-PM ACV-TA cocrystal

Physical mixture showed the similar solubility compare to the Cocrystal ACV and Citric acid was interacted, even in the solution. Initial dissolusion profiles for ACV samples

5

● ACV-TA cocrystal ◆ Acyclovir anhydrous form 1 Cocrystal 4 ▲ Acyclovir two-thirds hydrate ■ Acyclovir anhydrous form 2 × Acyclovir dihydrate ○ ACV-TA-PM 3 (μg/mL) 2 Polymorphs, PM Acyclovir concentration

1

0 0 1 2 3 4 5 Time (min)

Remarkable enhancement of solubility was observed. Mechanism for improvement of dissolution property of ACV by Cocrystal formation

water

Cocrystal

Expansion of Purine layer water

Decrease in the lattice energy Outline Characterization Screenig methods and used additives Selected cocrystals (PXRD、TG/DTA、DSC) Application for oral dosage form Intrinsic dissolution of selected cocrystal Crystal structure of selected cocrystal  Mechanism for solubility enhansment Application for transdermal dosage form Transdermal adsorption propertiy of selected complex Solubility of amorphous comples Improvement of transdermal properties In vitroTransdermal test for ACV ointment

<Franz type diffusion cell>

15 mm Threaded cell top sample (Dosagearea : donor1.77 areacm2)

HairlessMembrane mouse back skin Cell ring water(37℃) pHReceptor 6.8 phousphate solution buffer

Sampling port

Helix mixer 9 mm Cell 15 mm×7 mL

Replace port with bubble trap Magnetic stirrer Water jacket Ointment base:Macrogol Permeability of ACV

・Low permeaability of ACV 0.20 d e t ・22hours were necessary to permeate a e m r 0.15 e p

) t )

2 n 2 u m o c / 0.10 m g a μ

μg/cm ( e

( v i t a

l 0.05 u m u C 0.00

Cumulativeamountpermeated 0 5 10 15 20 25 30 Time (hr)

Application of amorphous complex? Solubility of ACV in PEG400

Saturated solubility of ACV in Mcrogol base PEG400:Liquid 1.00 Macrogol base

0.80 PEG4000:Solid

0.60 Increased

(mg/mL) 0.40

0.20 Saturatedsolubility in 400PEG

0.00 Acyclovir (crystalline) ACV-CA-PM ACV-CA amorphous Microscopic picuture of samples

ACV‐Tartalic acid ACV‐Tartalic acid ACV Physical Mix. amorphous (a) (b) (c)

25 µm 25 µm 25 µm

Low solubility Low solubility Solubility:High ↓ ↓ ↓ Crystallization Almost dissolved Amorphous ACV complex was dissolved in super saturated states. Permeability of ACV samples

60 ● ACV-CA amorphous ◆ Acyclovir (crystalline) d 50 ○ ACV-CA-PM e t a e m r 40 e p t ) 2 n u m ) 2 o c

/ 30

m 1 g a μ

( e

v 0.5 i t 20 a l

u 0 Cumulativeamount permeated (μg/cm m 0 10 20 30 u

C 10 Time (hr)

0 0 5 10 15 20 25 30 Time (hr) Improvement of permeability of ACV was achieved Advantage of amorphization for transdermal application Comventional amorphization

Enhan drug drugdrugdrugdrugdrug cer MN EP dermis dermis

Chemical, physical Increase the concentration enhacement methods might gradient may not affect the affects the barrier function of barrier function skin

Safer method for transdermal application