Solutions for the Textile Industry Drives and Controllers for Textile Machinery

SOLUTIONS FOR THE TEXTILE INDUSTRY DRIVES AND CONTROLLERS FOR TEXTILE MACHINERY

WWW.NNC.IR Solutions for the Textile Industry

Contents

Page 2 ForLift almost Drive 100for yearsModernisation YASKAWA hasand New Constructionand manufactures Inverter and Servo About YASKAWA been supplying mechatronic solutions Drives, Motion Controllers and industrial and is one of the leading companies robots for a wide range of applications Page 3 for drive and automation products and and has a high reputation for outstanding YASKAWA Solutions for systems worldwide. YASKAWA develops quality and durability. optimised textile production

Page 4 Reliability & Competence YASKAWA offers dedicated Product Features Drive Systems for the All over the world YASKAWA drive solutions Textile Industry. Page 5 power textile machinery and keep it running AC Inverter Drive T1000A 24 hours per day, 365 days per year. A complete power range from 0.1 kW to AC Inverter Drive T1000V 185 kW is available with standard and spe- Textile machinery disruptions quickly result cific functionality to cover the application Page 6 in enormous production outage losses. requirements of the textile machine industry. AC Servo Drive Sigma-5 Because of this down-times need to be The T1000 Inverter Series and the Sigma-5 MP2000 Machine Controllers eliminated by means of careful engineering Servo Series from YASKAWA have been and a selection of reliable drive components developed with a focus on reliable opera- Page 7 and systems. YASKAWA is the partner who tion, easy handling and overall cost saving Engineering Tool can provide competent engineering teams aspects. Controllers complete our portfolio. DriveWizard Plus andFor high Open-loop quality products Lift Applications specific to the Drive Options textile industry.

Expertise & Experience

YASKAWA provides great experience in the textile industry derived from long term partnerships. Application-specific solutions ensure high efficiency and profitability for its customers. From bale opening to the weaving machine, from extruders to winders – Yaskawa knows the specific application requirements.

2 YASKAWA — SOLUTIONSWWW.NNC.IR FOR THE TEXTILE INDUSTRY Processes Requirements YASKAWA Solutions

Lift Drive for Modernisation and New Construction Resistance to Fiber Preparation Fibers and Dust

Combing Cold Plate Drives Energy Saving Functions to adapt to Heat Sinks Draw Frame suitable for Textiles Winding Deceleration of high inertia Loads Carding Speed Synchronisation as Standard Spinning Control Accuracy

Weaving Synchronisation Knitting Power Loss Ride For Open-loop Lift Applications Through Function Texturing Speed Accuracy

Sliver Production Textile specific High Torque Refining at Zero Speed Drive Design

Printing Chemical Agressive Environments Smooting 24h non-stop Operation Washing, Dying, Resistance to Bleaching Power Supply Outage

Extruding Multi Axis PCB Coating Synchronisation Weft Knitting

Finishing High Torque

WWW.NNC.IR 3 Product Features

Coated PCBs Momentary Power Loss Ride-through Function

T1000 series inverter drives are Keeps the motor running Power supply equipped with specially coated without allowing it to voltage Motor speed PCBs which enhances their coast. Should a power Output frequency

1750 r/min protection and improves the outage occur, T1000 1750 r/min service life of the drive in moist, prevents production loss 1750 r/min Uses regenerative energy to keep aggressive and dusty working by controlled deceleration the application running Output current environments. down to stop or restart,

including for synchronised Note: Separate sensors to detect power loss are required. drives.

Cold Plate contentAdvanced motor control Synchronised Operation of multiple Motors

Advanced Drive Technologycontent content Advanced motor controlAdvanced motorMaster control Speed contentAdvanced(Analogue motor/ Pulse... control / Fieldbus) Cold plate feature enables Capable of driving different types of motor. A1000 runs not only inductionAdvanced motors, Drivebut also Technology Advanced Drive Technology Advanced Drive Technology the drive applications with synchronous motors lice IPM*1 and SPM*2 motors with high performance open and closed loop vector control. Use parameters to switch externally cooling systems such Capable of driving different types ofT1000 motor. Capable of driving different typesbetween of motor.motorT1000 types Capable of driving different... types of motor.T1000 Minimize equipment neededA1000 for your runs business not only by inductionusing motors, butA1000 also runs not only induction motors, but also A1000 runs not only induction motors, but also MasterA1000 Slave 1 Slave n the same drive to run inductionsynchronous and synchronous motors motors.lice IPM*1 and SPM*2synchronous motors with motors lice IPM*1 and SPM*2 motors withsynchronous motors lice IPM*1 and SPM*2 motors with as water or convection cooling *1 Interior Permanent Magnet Motor high performance open and closed loop vectorhigh performance control. open and closed loop vector control.high performance open and closed loop vector control. Use parameters to switch Use parameters to switch (Motors with permanent magnets inserted into the rotor) Use parameters to switch between motor types between motor types between motor types *2 Surface Mounted Permanent Magnet Motor Master Speed Gear Ratio 1 Gear Ratio n (Motors with permanent mangets mounted on the surface Minimize of the rotor) equipment needed for your business Minimize by using equipment needed for your business by using Minimize equipment needed for your business by using in standard or custom systems. A1000 A1000 the same drive to run induction and synchronousthe same motors. drive to run induction and synchronous motors.the same drive to run induction and synchronous motors. A1000

*1 Interior Permanent Magnet Motor *1 Interior Permanent Magnet Motor *1 Interior Permanent Magnet Motor (Motors with permanent magnets inserted into the rotor) (Motors with permanent magnets inserted into the rotor) (Motors with permanent magnets inserted into the rotor) *2 Surface Mounted Permanent Magnet Motor *2 Surface Mounted Permanent Magnet Motor *2 Surface Mounted Permanent Magnet Motor (Motors with permanent mangets mounted on theInduction surface motor of the rotor) (Motors with permanent mangets mounted on the surface of the rotor) (Motors with permanent mangets mounted on the surface of the rotor) Synchronous motor Synchronous motor (SPM) (IPM) SMRA Series Super Energy-Saving Motor

M0 M1 Mn Positioning capability without External Devices Induction motor Induction motor Induction motor Synchronous motor Synchronous motor Synchronous motor Synchronous motor Synchronous motor Synchronous motor (SPM) (IPM) (SPM) (IPM) (SPM) (IPM) SMRA Series Super Energy-Saving Motor SMRA Series Super Energy-Saving Motor SMRA Series Super Energy-Saving Motor Use an IPM motor to perform position Electronic control – without motor line feedbac shaftc. with high speed ratio accuracy Electrical saliency in IPM motors maces it possible to detect speed, direction and rotor Positioning capability without ExternalPositioning Devices capability without External DevicesPositioning capability without External Devices position without the use of external Flexiblefeedbacc devices. gear ratio during operation Positioning functionality without a PLC. Visual programming in DriveWorcsEZ eliminates the need for external Use controllers an IPM motor by giving to perform the user position the power control Useto create an– without IPM motor motor to feedbacperformc position. control – without Use anmotor IPM feedbacmotor toc. perform position control – without motor feedbacc. customized functions such asElectrical position Long-term control.saliency in IPM motors cost maces it Electricalpossible reduction tosaliency detect in speed, IPM motorsby direction eliminationma andces itrotor possible toElectrical detect of saliencyspeed, gear direction in IPM motors boxesand rotor ma ces it possible to detect speed, direction and rotor position without the use of external feedbacpositionc devices. without the use of external feedbacc devices.position without the use of external feedbacc devices. Mixed Multiple-Axis Systems PLC 1:n synchronisation via analogue/pulse I/O or fieldbus Positioning functionality without a PLC. Visual Positioning programming functionality in DriveWor withoutcsEZ a PLC. Visual programming Positioning in functionalityDriveWorcsEZ without a PLC. Visual programming in DriveWorcsEZ eliminates the need for external controllerseliminates by giving thethe needuser thefor externalpower to controllers create by givingeliminates the user the powerneed for to externalcreate controllers by giving the user the power to create customizedconnection functions such as position control.customized functions such as position control. customized functions such as position control.

PLC PLC PLC MP2000 Machine Controllers Pulse Input Designed for 10 Years of Operation Series No PG feedback needed Designed for 10 years of maintenance-free operation. 4 YASKAWA A1000

No PG feedback needed The coolingNo PG feedback needed fan, capacitors,No PG feedbackrelays, needed and IGBTs have been FieldbuscontentAdvanced Communication motor control carefully selected and designed for a service life 4 YASKAWA4 A1000 YASKAWA A10004 YASKAWA A1000 Advanced Drive Technology up to ten years.

Capable of driving different types of motor. This assumes that the drive runs continuously for 24 hours Servo SA1000ervo runs not only inductionIn motors,verter but also1 Drive 1 Drisynchronousve 2 motors lice IPM*1 andT1 SPM00*0A2 motors with a day at 80% load with an ambient temperature of 40°C high performance open and closed loop vector control. Use parameters to switch Sigma-05 Sigma-05 between motor types Minimize equipment needed for your business by using PG (without derating). the same drive to run induction and synchronous motors. A1000

*1 Interior Permanent Magnet Motor (Motors with permanent magnets inserted into the rotor) *2 Surface Mounted Permanent Magnet Motor (Motors with permanent mangets mounted on the surface of the rotor)

Designed for

Induction motor Synchronous motor Synchronous motor (SPM) (IPM) 10 years SMRA Series Super Energy-Saving Motor of maintenance-free Twister Machine System conﬁguration operation Positioning capability without External Devices

Use an IPM motor to perform position control – without motor feedbacc. Electrical saliency in IPM motors maces it possible to detect speed, direction and rotor position without the use of external feedbacc devices.

Positioning functionality without a PLC. Visual programming in DriveWorcsEZ 4 YASKAWAeliminates the — need forSOLUTIONS external controllers by giving the userFOR the power THE to create TEXTILE INDUSTRY customized functions such as position control.WWW.NNC.IR

PLC

No PG feedback needed

4 YASKAWA A1000 YASKAWA Inverter for the Textile Industry

High Performance Inverter Drive for Textile Applications T1000A

The T1000A is a high performance vector control AC Drive specially developed for textile applications. Special hardware and software features make this inverter drive especifically suitable for the needs of the textile industry.

Features Heat sink and cold plate versions for water cooler mounting available (finless = fanless) PCB coating suitable for textile production – for highest reliability in typical textile applications Power loss ride-through function – safe operation status at all times, including for synchronised drives with shared DC link Pulse Train Output and Pulse Train speed reference - easy and effective synchonised line speed Traverse function - for optimised yarn winding High precision open- and closed loop control of induction and permanent magnet motors Optional cards available for all major serial networks: PROFIBUS-DP, DeviceNet, CC-Link, CANopen, MECHATROLINK, etc.

Ratings 3 ~ 200 V .... 240 V +10%/-15%, 0.55 kW – 110 kW 3 ~ 380 V .... 480 V +10%/-15%, 0.55 kW – 185 kW

Compact Inverter Drive for Textile Applications T1000V

The T1000V is a compact size inverter for textile application. It includes many useful features and functions which correspond to the needs of textile machinery.

Features Heat sink and cold plate versions for water cooler mounting available PCB coating suitable for textile production – for highest reliability in typical textile applications Power loss ride-through function – safe operation status at all times, including for synchronized drives with shared DC link Traverse function – for optimized yarn winding Sensorless control of induction and PM motors

Ratings 1 ~ 200 V .... 240 V +10%/-15%, 0.1 kW – 3.0 kW 3 ~ 200 V .... 240 V +10%/-15%, 0.1 kW – 18.5 kW 3 ~ 380 V .... 480 V +10%/- 15%, 0.2 kW – 18.5 kW

WWW.NNC.IR 5 YASKAWA Servo-Drives and Controllers

Sigma-5 AC Servo Drive Series

With the highest stability and best response (1.6 kHz) in its class, YASKAWA‘s new AC servo drives enable high-frequency and high-precision positioning. Combines servo amplifiers with high-speed servomotors of 6000 rpm or with linear motors for maximum machine performance.

Features New advanced auto-tuning for maximum machine performance New one-parameter tuning for fine adjustments Quickened response for reduced settling time for positioning High-resolution encoder for high-precision positioning and microfabrication (Resolution: 1,048,576 pulses/revolution) Enhanced vibration suppression Network Options: Mechatrolink, CANopen, EtherCAT, Powerlink, PROFINET Motion Control Options: Indexer, MP2600iec

Ratings 200 V class, 50 W – 1.5 kW 400 V class, 0.5 kW – 15 kW

MP2000 Series Flexible Machine Controllers

The MP2000 Series Machine Controllers are based on three essentials, from which ideal motion control can be achieved on a wide variety of machines: Maximized speed with accurate motion control, wide application range with perfect control and increased efficiency with easier programming and maintenance.

Features Up to 256 controlled axes Standard MP2000 Series and high performance MP2000iec Series with IEC61131 programming standards and PLCopen function blocks. Board-type, drive-based and All-in-one Machine Controller Position control, synchronized phase control, speed control, torque control, Electronic CAM/Shaft MECHATROLINK, EtherNet/IP, serial communications (RS-232C, RS-422/485), DeviceNet, PROFIBUS and ModbusTCP/OPC

6 YASKAWA — SOLUTIONSWWW.NNC.IR FOR THE TEXTILE INDUSTRY Engineering Tool DriveWizardLift Drive Plus for Modernisation and New Construction

Manage the unique settings for all your drives right on your PC. An indispensable tool for drive setup and maintenance Edit parameters, access all monitors, create customized operation sequences, and observe drive performance with the oscilloscope function.

Convenient PC-based drive-setup, monitoring and diagnostic functions Built-in scope function Automatic parameter conversion from older series drives Online and offline parameter editing

Drive Options

Inverter Drives Braking/Filters For Open-loop Lift Applications AC Chokes, reducing harmonics EMC-Filters Output noise filters Braking choppers and resistors I/O, Communication Options Analogue and digital Input/Output Option Cards Speed feedback options for incremental encoders Field bus options: DeviceNet, CC-Link, CANopen, MECHATROLINK, PROFIBUS-DP coming soon: EtherCAT, POWERLINK, Ethernet IP Human Machine Interface 8 Language LCD clear text display Parameter copy unit

Sigma-5 Servo Amplifiers Field bus options: EtherCAT, CANopen, POWERLINK Indexer option module MP2600iec motion controller with IEC61131-3 programming

WWW.NNC.IR 7 YASKAWA Europe GmbH Drives & Motion Division Hauptstr. 185 65760 Eschborn Germany

+49 6196 569-300 [email protected] www.yaskawa.eu.com

Specifications are subject to change without notice for ongoing product modifications and improvements. Literature No. YEU_APP_Textile_EN_v2_0911 © YASKAWA Europe GmbH. All rights reserved. Printed in Germany September 2011