Component Protection Introduction and Current-Limitation
This issue analyzes the protection of electrical system components from fault Current-Limitation Defined currents. It gives the specifier the necessary information regarding the short- Today, most electrical distribution systems are capable of delivering very high circuit current or withstand rating of electrical circuit components, such as short-circuit currents, some in excess of 200,000A. Many circuit components wire, bus, motor starters, etc. Proper protection of circuits will improve have relatively low short circuit withstandability of a few thousand amps. If the reliability and reduce the possibility of injury. Electrical systems can be components are not capable of handling these short-circuit currents, they destroyed if the overcurrent devices do not limit the short-circuit current to could easily be damaged or destroyed. The current-limiting ability of today’s within the withstand rating of the system’s components. Merely matching the modern fuses allows components with low short-circuit withstand ratings to be amp rating of a component with the amp rating of a protective device will not specified in spite of high available fault currents. assure component protection under short circuit conditions. NEC® 240.2 offers the following definition of a current-limiting device: The National Electrical Code® covers Component Protection in several sections. The first section to note is 110.10. Current-Limiting Overcurrent Protective Device: A device that, when interrupting currents in its current-limiting range, reduces the current flowing Component Protection and in the faulted circuit to a magnitude substantially less than that obtainable in The National Electrical Code® the same circuit if the device were replaced with a solid conductor having comparable impedance. 110.10 Circuit Impedance and Other Characteristics: The overcurrent protective devices, the total impedance, the component short-circuit current The concept of current-limitation is pointed out in the following graph, where ratings, and other characteristics of the circuit to be protected shall be the prospective available fault current is shown in conjunction with the limited selected and coordinated to permit the circuit-protective devices used to current resulting when a current-limiting fuse clears. The area under the clear a fault to do so without extensive damage to the electrical current curve is representative of the amount of short circuit energy being components of the circuit. This fault shall be assumed to be either between dissipated in the circuit. Since both magnetic forces and thermal energy are two or more of the circuit conductors or between any circuit conductor and directly proportional to the square of the current, it is important to limit the the grounding conductor or enclosing metal raceway. Listed products short-circuit current to as small a value as possible. The maximum magnetic applied in accordance with their listing shall be considered to meet the forces vary as the square of the “PEAK” current and thermal energy varies as requirements of this section. the square of the “RMS” current. This requires that overcurrent protective devices, such as fuses and circuit Current-Limiting Effect of Fuses breakers be selected in such a manner that the short-circuit current (withstand) ratings of the system components will not be exceeded should a Prospective available short-circuit short circuit occur. 100,000 current that would flow when a fuse is not used. The “short-circuit withstand rating” is the maximum short- circuit current that a component can safely withstand. Failure to provide adequate protection may result in component destruction under short circuit conditions. After calculating the fault levels throughout the electrical system, the next step is to check the withstand rating of wire and cable, circuit breakers, transfer switches, starters, etc., under short circuit conditions. Current Note: The let-through energy of the protective device must be equal to or less than the short-circuit withstand rating of the component being protected. 10,000 Peak Let-Through Current of Fuse
CAUTION: Choosing overcurrent protective devices strictly on the basis of 0 Time voltage, current, and interrupting rating alone will not assure component tc
protection from short-circuit currents. High interrupting capacity electro- Total Clearing Time of Fuse mechanical overcurrent protective devices (circuit breakers), especially those that are not current-limiting, may not be capable of protecting wire, Thus, the current-limiting fuse in this example (above waveform) would limit cable or other components within high short circuit ranges. The interrupting the let-through energy to a fraction of the value which is available from the rating of a protective device pertains only to that device and has absolutely system. In the first major loop of fault current, standard non-current-limiting, no bearing on its ability to protect connected downstream components. electro-mechanical protective devices would let-through approximately 100 Quite often, an improperly protected component is completely destroyed times* as much destructive energy as the fuse would let-through. under short circuit conditions while the protective device is opening the faulted circuit. 100,000 2 * = 100 Before proceeding with the study of component withstandability, the (10,000 ) technology concerning “current-limitation” will be reviewed.
©2005 Cooper Bussmann 67 Component Protection How To Use Current-Limitation Charts
Analysis of Current-Limiting Fuse Let-Through Charts Prior to using the Fuse Let-Through Charts, it must be determined what let- The degree of current-limitation of a given size and type of fuse depends, in through data is pertinent to equipment withstand ratings. general, upon the available short-circuit current that can be delivered by the Equipment withstand ratings can be described as: How Much Fault Current electrical system. Current-limitation of fuses is best described in the form of a can the equipment handle, and for How Long? Based on standards presently let-through chart that, when applied from a practical point of view, is useful to available, the most important data that can be obtained from the Fuse Let- determine the let-through currents when a fuse opens. Through Charts and their physical effects are the following: Fuse let-through charts are plotted from actual test data. The test circuit that A. Peak let-through current: mechanical forces establishes line A-B corresponds to a short circuit power factor of 15%, that is B. Apparent prospective RMS symmetrical let-through current: heating effect associated with an X/R ratio of 6.6. The fuse curves represent the cutoff value 1 of the prospective available short-circuit current under the given circuit C. Clearing time: less than ⁄2 cycle when fuse is in it’s current-limiting range (beyond conditions. Each type or class of fuse has its own family of let-through curves. where fuse curve intersects A-B line). This is a typical example showing the short-circuit current available to an 800A The let-through data has been generated by actual short- circuit tests of circuit, an 800A Low-Peak current-limiting time-delay fuse, and the let-through current-limiting fuses. It is important to understand how the curves are data of interest. generated, and what circuit parameters affect the let-through curve data. Typically, there are three circuit parameters that can affect fuse let-through 800 Amp Low-Peak® Current-Limiting Time-Delay performance for a given available short-circuit current. These are: Fuse and Associated Let-Through Data 1. Short-circuit power factor 2. Short-circuit closing angle 3. Applied voltage Current-limiting fuse let-through curves are generated under worst case conditions, based on these three variable parameters. The benefit to the user is a conservative resultant let-through current (both Ip and IRMS). Under actual field conditions, changing any one or a combination of these will result in lower let-through currents. This provides for an additional degree of reliability when applying fuses for equipment protection. Current-Limiting Let-Through Charts for Cooper Bussmann fuses are near the back of this book. Analysis of a Current-Limiting Fuse
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