NY State Rail Summit Alstom Transportation Inc.
Chuck Wochele 06/14/2010 Two main activities – 19.7 Billion Euro’s in Sales (2009 FY)
ries 81,500 Employees 70 count
Power Sector – 13 Billion Euro Transport Sector – 6.7 Billion Euro
Equipment & services Equipment & services for power generation and for rail transport distribution
--P 2 An extensive range of products and services
very high speed… Rolling Stock: from trams to
Locomotives Very High Speed DISTANCE
Regional Tram Interurban Train Metro
High Speed
SPEED
Tram
--P 3 An extensive range of products and services
ntenance and infrastructure …signaling, services & mai
Services Infrastructure Signalling and maintenance
--P 4 Rolling Stock USA Hornell Facilities Overview/Capabilities Hornell Manufacturing Facilities
Plant 2 - ELECTRICAL SHOP (75,000 sq.ft.) Plant 3 - PARTS, SERVICE AND TRUCK SHOP (133,000 sq.ft.)
Plant 1 - CAR SHOP (420,000 sq.ft.)
New Car Facility (70,000 sq.ft.)
698,000 sq. ft. under roof on 52 acres at 3 separate locations within a 1 mile radius --P 6 Plant 1
Depot
Scale New Car Facility Strip & Wash
Water Test
Test Track Roundtable
Project Management/ Engineering Bldg.
Paint Administrative, High Bay Procurement & Climate Chamber Quality Offices Fully Integrated Rolling Stock Project & Production Facility --P 7 (North View - 30 acre site – 420,000 sq. ft) Plant 1
Paint High Bay
Roundtable Project Management/ Engineering Bldg.
Water Test Climate Chamber
Strip & Wash
New Car Facility
Scale Test Track
Fully Integrated Rolling Stock Project & Production Facility --P 8 (South View - 30 acre site – 420,000 sq. ft) Hornell Site - 25 Year Shipment & Census History
Hornell Shipments & Employment History
600 1500
1400 550
1300 500 1200 . r 450 1100 / Y
s t
n 400 1000 . e r m
900 Y / ip 350 s h
800 e S 300 e oy co 700 o pl L
250 m
/ 600 r E a #
C 200 500 # l a
t 400 150 o T 300 100 200
50 100
0 0 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007
Remfg. Car New Car Remfg. Loco New Loco CRAFT NON-CRAFT TOTAL EMPLOYEES
--P 9 Hornell Experience New Build ¾ CTA – 257 Cars -- 3200 Series
¾ Metro-North – 48 Cars -- M6
¾ Amtrak – 50 Cars -- Viewliner
¾ Metra – 173 Cars -- Gallery
¾ BART – 80 Cars -- C2
¾ Caltrans – 66 Cars -- California Cars
¾ Amtrak – 62 Cars -- Surfliner
¾ NJ Transit – 265 Cars -- Comet V
¾ NJ Transit – 33 Loco -- PH 42
¾ WMATA – 184 Cars -- 6000 Series
¾ NYCT – 1002 Cars -- R160
Over 2000 New Cars --P 10 Experience – New Cars
NYCT R160
NJ Transit PL42
New Jersey Transit
--P 11 Experience - New cars
CTA 3200 Transit Car 257 - 48’ SS Cars - EMU
Metro North M6 Commuter Car 48 - 85’ SS Cars - EMU
--P 12 Experience - New cars
AMTRAK/Caltrans Surfliner Intercity Cars 62 - 85’ Bi-Level SS Cars - Coach
New Jersey Transit Comet-V Series Cars 265 - 85’ SS Cars - Coach & Cab
--P 13 Experience - New cars
WMATA 6K
Loco Painted & Tested for EMD
--P 14 Experience - New cars
Caltrans Intercity Cars Bi-Level SS Cars Coach
BART Commuter Cars Aluminum Cars- EMU
Amtrak Viewliner SS Cars- Coach
--P 15 Hornell Facility Experience Rehabilitated Cars ¾ NYCT - 3023 Cars -- Various Metro
¾ MNRR - 317 Cars -- M2 EMU Commuter
¾ NJT - 100 Cars -- Commuter Coach
¾ MBTA - 143 Cars -- Commuter Coach & LRV’s
¾ SEPTA - 58 Cars -- EMU Commuter
¾ SF Muni - 17 Cars -- PCC Trolley
¾ CTA - 598 Cars -- 2600 Series Metro
¾ NJT - 124 Cars -- Comet II Commuter Coach
¾ MMTA - 96 Cars -- B-1 Metro
¾ MARTA - 238 Cars -- CQ 310 & 311 Metro
¾ WMATA - 364 Cars -- 2000 & 3000 Series Metro
Over 5,000 Cars Rehabilitated --P 16 Experience, Overhaul
WMATA 2000/3000 Series
CTA 2600 Series
--P 17 Experience – Rehabilitated Cars
MBTA Pullman SEPTA Silverliner
NYCT R46 MMTA - Baltimore
--P 18 Experience, Overhaul
Metra Highliner
San Francisco MUNI PCC Historic Overhaul
--P 19 Manufacturing Capabilities
¾ New Metro, LRV and Commuter Passenger Rail Vehicles
¾ Complete Rehabilitation of Passenger Rail Vehicles
¾ New and Rehabilitation of Diesel Locomotives
¾ New AC Propulsion Systems and Equipment
¾ Truck assembly - New
¾ Truck rehabilitation
¾ ISO 2000 & ISO 14001 Certified
--P 20 Engineering Capabilities
¾ Vehicle systems integration
¾ Vehicle systems engineering
¾ Vehicle mechanical design, 2D and 3 D
¾ Vehicle electrical design
¾ Propulsion design and integration
¾ Vehicle system acceptance testing
¾ Propulsion combine testing
¾ RAMS analysis and reporting
--P 21 Product Test Capabilities
Testing: Plant 1-
¾ Water Test: Car Shells and Completed Vehicles
¾ DITMCO Test: Electrical Subsystems & Vehicles
¾ Static Test: Stand alone Inline Stations
¾ Dynamic Test: Traction wheel rotation
¾ Dynamic Track Test: Catenary, Third Rail Power and ATO
¾ Vehicles Weighing: On Track Scales
¾ Climate Chamber Test: Complete Vehicles
Testing Plant 2 and 3 -
¾ Combined test: Full range of Propulsion Equipment Testing - Motors, Control Units, including complete Car Propulsion Package
--P 22 Interior View of New Build Facility
•2ea 35 Ton Bridge Cranes •2ea 5 Ton Equipment Cranes •3 Tracks With 2 Pit Areas
--P 23 Hornell - High Bay
--P 24 Hornell - Car Shop, Strip & Wash
--P 25 Hornell - Car Shop, Paint booth
• Vehicle Paint Booth − Well Lighted − Controlled Environment − Personnel lifts
--P 26 Hornell - Car Shop Water Testing
• State-of-the-art water test facility • Adjustable nozzle velocities and water pressure • Compliant with the Major US specifications
--P 27 Hornell - Test Track
• Total length: 2,200 feet • Speed Supported up to 50 MPH • 3rd Rail: Up to 1,000 VDC @ 3,000 Amps DC
--P 28 Hornell - Climate Chamber
• Dimensions: 140’ X 28’ X 23’ • 200 Channels of data acquisition
• Temp Range: -20 F to +140 F • Heating 2 Natural Gas Boilers = 850,000 Btu/hr Capacity • Maintains +/- 2 F Variance • Humidity range 0-95% RH
--P 29 Hornell Plant-2, Electrical Shop
• Electrical Equipment / Propulsion Equipment • Land Area, 480,000 sq. ft. • Covered Area, 6,000 sq. ft.
--P 30 Plant 2 - Manufacturing
New and Remanufacture:
• Propulsion Equipment NYCT Metro Motors CTA Aux Inverter • Auxiliary Equipment • AC & DC Motors • Trucks
NYCT Metro Propulsion NEC Locomotive Bloc
CTA DC Motor Roof Mount LRV Propulsion Trolley Bus Propulsion
--P 31 Plant 2 - Combined Test
•Can test 2 independent car sets of Propulsion and Auxiliaries
•The Facility is capable of providing the following Power 1000 kW at nominal 750V, 4MW peak
•System integration testing •Stability/Performance tuning •EMC Validation •Customer Validation •Extreme / transient conditions •Thermal Validation •Fault Handling
--P 32 Hornell Plant-3, Truck Shop
• Truck New and Overhaul Final assembly
• Land Area - 400,000 sq. ft.
• Covered Area -133,000 sq. ft.
--P 33 Hornell Plant-3, Truck Shop
Material Storage and Assembly Component Installation Station Area – (WMATA 6K wheels and for frames – (WMATA 6K shown) frames shown)
WMATA 6K completed truck in AC Rotation and Inspection truck press for simulated height Station – (NJT Loco on test) adjustments prior to shipping
--P 34 Experience – Over 2000 New Cars
NYCT R160 – 1002 Cars
WMATA 6K – 184 Cars
New Jersey Transit
--P 35 Experience – Over 5000 Remanufactured Cars
NYCT – 3023 Cars
CTA – 598 Cars
--P 36 Rochester, NY Signaling Manufacturing Facility
150,000 sq. ft. under roof – 500 Employees
--P 37 Thank You Roelof van Ark 10/20/2009