Consolidated Bioprocessing for Valorization of Pulp And
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FUNCTIONAL METAGENOMICS AND CONSOLIDATED BIOPROCESSING FOR VALORIZATION OF PULP AND PAPER MILL SLUDGE by Anupama Achal Sharan B.E., Birla Institute of Technology, Mesra, Ranchi, 2015 A THESIS SUBMITTED IN PARTIAL FULFILLMENT OF THE REQUIREMENTS FOR THE DEGREE OF MASTER OF APPLIED SCIENCE in THE FACULTY OF GRADUATE AND POSTDOCTORAL STUDIES (Chemical and Biological Engineering) THE UNIVERSITY OF BRITISH COLUMBIA (Vancouver) April 2018 © Anupama Achal Sharan, 2018 i Abstract Biocatalyst discovery is integral to bioeconomy development, enabling design of scalable bioprocesses that can compete with the resource-intensive petrochemical industry. Uncultivated microbial communities within natural and engineered ecosystems provide a near-infinite reservoir of genomic diversity and metabolic potential that can be harnessed for this purpose. To bridge the cultivation gap, functional metagenomic screens have been developed to recover active genes directly from environmental samples. In this thesis, a pipeline for recovery of biomass-deconstructing biocatalysts sourced from pulp and paper mill sludge (PPS) metagenome is described. This environment is targeted given its high composition of cellulose that is hypothesized to direct enrichment of enzymes capable of hydrolysing it. The resulting oligosaccharides represent platform molecules that can be fed to downstream applications using consolidated process design for converting biological waste streams into value-added products. High-molecular weight DNA was extracted from sludge and used to construct a fosmid library containing 15,000 clones using the copy control system in EPI300™-T1 R E.coli. Extracted DNA was also used in whole genome shotgun sequencing to compare the metabolic potential of the sludge community with fosmid screening outcomes as well as other waste biomass environments using MetaPathways v2.5 software pipeline, with specific emphasis on carbohydrate-active enzymes (CAZymes). Metagenomic assembling, open reading frame (ORF) prediction, binning and taxonomic assignment approaches were also used to bring out correlations between function and taxonomy. In total, 32,232 ORF’s were mapped to the CAZy database predicted to encode glycoside hydrolases, glycosyl transferases, and carbohydrate binding module families. The fosmid library was screened for glycosidase hydrolase activities using a pool of sensitive ii fluorogenic glycosides of 6-chloro-4-methylumbelliferone (CMU). A total of 744 clones capable of converting pooled substrates were recovered indicating an extremely high hit rate (1 hit per 43 clones). Following fosmid sequencing and annotation, two of the most promising hits with defined single GH family loci were sub-cloned and overexpressed in E.coli BL21 DE3 strain to conduct basic biochemical characterization. Activity of purified enzymes was demonstrated on model lignocellulosic substrates to evaluate the potential of implementing the proposed circular bioprocess with waste PPS as both the feedstock and source of enriched biocatalysts. iii Lay Summary In an era of growing global consciousness for bioeconomy development, it is ironic that the pulp and paper industry, which is one of the most prominent biomass-based industries in terms of revenue generation, is declining in Canada. The strategic importance of this industry within the bioeconomy and an opportunity to reduce environmental burden by not only remediating but valorising pulp and paper mill waste forms the primary motivation behind this work. This study presents an approach to add value to the solid waste stream, paper sludge, from this industry by unravelling its environmental genome to discover novel genes that produce enzymes capable of breaking down biomass. This was done using both experimental techniques and data analysis that involved high-throughput robotic functional screening and bioinformatics approaches. The findings of this study point to definitive cost-reduction approaches in industrial bioprocessing using cheap, waste biomass feedstocks for reciprocal enzyme discovery and enhanced bioconversion. iv Preface Several sections of this work are being used for composing manuscripts for publication in peer-reviewed journals. The research was conducted under the co-supervision of Dr. Vikramaditya G. Yadav (Chemical and Biological Engineering) and Dr. Steven J. Hallam (Microbiology and Immunology). I conducted the literature review, defined research questions and methodologies, designed and conducted experiments, analysed data and compiled and interpreted results under their guidance and assistance with group members from both Hallam and Yadav lab groups. The thesis is written by me and contains original, unpublished work with inputs from both Dr. Hallam and Dr. Yadav. Several bioinformatics-based workflows included in the thesis as presented in chapters 2- 3, including shotgun metagenome DNA QC, trimming and assembly, binning, EMIRGE and Phylosift taxonomy assignment, positive fosmid clone sequences FabFos pipeline assembly were implemented in collaboration with Connor Morgan-Lang. Small subunit ribosomal RNA (SSU rRNA or 16S) gene pyrotag sequencing and operational taxonomic unit (OTU) data analysis for the metagenomic DNA as presented in chapter 2 was done in collaboration with Ashley Arnold. Annotation of the pulp and paper sludge (PPS) metagenome and other metagenomes included in the comparative analysis presented in chapter 2 was done using Metapathways 2.5, a metagenomic DNA annotation pipeline developed in the Hallam lab (Hanson et al. 2014) with suitable in-house updates. The same pipeline was also used for positive fosmid clone annotations v as presented in chapter 3. The fosmid sequence ORF figure was produced by Kateryna Ievdokymenko and edited by me. The fluorogenic substrates for fosmid library screening as presented in chapter 3, were kindly provided by Zach Armstrong from the Withers lab group at UBC and experiment design for fosmid library screening and biochemical assays and characterization were guided by him. Dr. Aria Hanh and Dr. Keith Mewis also guided several aspects of metagenomic annotation and results interpretations. Compositional analysis of the paper mill sludge as presented in chapter 4 was guided by Dr. Jinguang Hu, Saddler lab group (Forestry) and done in collaboration with Daniela Vargas Figueroa, MASc student in the same group. The Saddler group also provided the Celluclast enzyme used as positive control in enzyme assays. The mutant Chit-O enzyme used for cellulase assaying was kindly provided by the Alessandro R Ferrari from the University of Groningen, Netherlands. Dr. Sandip Pawar and Benson Chang from the Yadav group helped with sub-cloning work presented in this chapter. vi Table of Contents Abstract ............................................................................................................................................ ii Lay summary ................................................................................................................................... iv Preface ............................................................................................................................................. v Table of Contents ........................................................................................................................... vii List of Tables ................................................................................................................................... xi List of Figures ................................................................................................................................ xiii List of Abbreviations…………………………………………………………………………………………………………………xx Acknowledgements ………………………………………………………………………………………………………………xxiii Dedication ……………………………………………………………………………………………………………………………..xxv Chapter 1: Introduction …………………………………………………………………………………………………………….1 1.1 Sustainability and the Circular Economy ………………………………………………………………….1 1.2 The Bioeconomy ……………………………………………………………………………………………………..4 1.2.1 Industrial Biocatalysis ……………………………………………………………………………….9 1.3 Rejuvenating the Paper Industry by Valorising Solid Waste Stream – Pulp and Paper Mill Sludge (PPS) ………………………………………………………………………………………………………….11 1.4 Research Overview ………………………………………………………………………………………………..13 Chapter 2: In-silico Analysis of the Paper Mill Sludge Microbiome……………………………………………16 2.1 Background…………………………………………………………………………………………………………….16 2.1.1 Metagenomics – Unearthing Nature’s Biocatalytic Potential……………………16 2.1.1.1 Lignocellulose Hydrolysis and Valorization…………………………………17 2.1.2 In-silico Approaches in Metagenomics – what all can the microbiome map tell us?...................................................................................................................20 2.1.2.1 Bioinformatics Tools – making sense in the noise………………………21 2.1.2.2 Standardizing Data and Streamlining Analysis……………………………23 2.2 Materials and Methods………………………………………………………………………………………….28 2.2.1 Sample Collection and Processing……………………………………………………………28 2.2.2 Whole-metagenome Sequencing, Binning and Assembly…………………………29 vii 2.2.2.1 High Molecular Weight Genomic DNA Extraction………………………29 2.2.2.2 Sequencing………………………………………………………………………………..30 2.2.2.3 Metagenome Assembly and Binning………………………………………….31 2.2.3 Taxonomic Analysis………………………………………………………………………………….32 2.2.3.1 454 16s rRNA gene Pyrotag Sequencing…………………………………….32 2.2.3.2 Expectation Maximization Iterative Reconstruction of Genes from the Environment (EMIRGE) based 16s Prediction………………………………….34