Process Automation, Closed-Loop Control Technology

Process automation, Closed-loop control technology, EDS® – Environmental Discovery System Learning systems and services for basic and further training Process automation and closed-loop control technology EDS® – Environmental Discovery System Flexible room concepts ...... 2

Media ...... 4

Process automation and closed-loop control technology

MPS® PA – The modular production system ...... 20

AFB factory hybrid production ...... 50

EDS® – Environmental Discovery System

Water Management ...... 70 Solar Thermal ...... 88 Nacelle – Wind Power Generation...... 90 Energy Cube ...... 92

Service ...... 94 Seminars ...... 97

1 Flexible room concepts

Flexible room concepts Innovative workbenches

Equipping of learning rooms The benefits for you according to individual During the consultation you will requirements benefit from our years of experience not only in the training market, but Flexible use of space also with installing numerous trai- We will present you with an individu- ning centers, complete workshops, al concept based on the spatial con- and labs. We will take into account ditions and specific requirements of the latest safety requirements, and the location. In doing so, we will fo- our high quality standards guarantee cus on cost-effective and optimal use a long service life. of space, as well as multi-functional equipment. Training in the areas of We will be glad to provide an on-site electrical engineering, pneumatics, concept and planning consultation. or mechatronics, as well as theoreti cal training or lectures, can take place in the same room. Using the ceiling system, industrial connectors, and universally mobile equipment, the room layout can be adapted in just a few minutes.

Efficient and versatile use of rooms saves space and cost.

2 www.festo-didactic.com Flexible room concepts

Multi-functional teaching rooms – Individual – Flexible – Cost-efficient

Our room concept offers individual options for your learning environment equipment. Mobile workbenches and ceiling-retractable utility supplies that you can fold back up into the ceiling ensure flexible and cost- efficient utilization of rooms.

For further information regarding flexible room concepts see: ➔ www.festo-didactic.com

Main components of room concept

Storage Workstation system Power supply Both workbenches and equipment The mobile supports for the learning The flexible ceiling system is a can be stored neatly and compactly systems enable a high degree of fle- holistic concept for multi-functional in intelligent storage systems in the xibility with virtually unlimited op- rooms, which enables hands-on and same room or in an adjoining room; tions. The workbenches can be op- theoretical teaching with appropria- an advantageous flexibility provided timally adapted to any teaching te utility supplies. With energy, com- by our overall concept. situation, quickly and simply. This pressed air, and a data connection refitting option enables highly effici- directly at the learning location, the ent space utilization, and therefore, ceiling system is ideal for basic and the greatest possible cost efficiency specialized technical training. and safety.

www.festo-didactic.com 3 Media

4 Software ...... 6

Multimedia training programs/WBTs ...... 6 Measuring/Open-loop control/Closed-loop control with FluidLab®-PA ...... 10 EasyPort interface ...... 12

Teachware...... 14

Process automation ...... 16 EDS® – Environmental Discovery System...... 17

5 Media > Software > Multimedia training programs/WBTs

Multimedia training programs Effective learning solutions

Overview of our programs: Management and teamwork – Customer orientation Fluid engineering – Team performance – Pneumatics – Personnel management – Electropneumatics – Compliance – Hydraulics – Electrohydraulics Training – Safety at work Electrical engineering – General law on equality and – Electrical safety measures discrimination (German: AGG) – Electrical engineering 1 – Basic principles of accounting – Electrical engineering 2 – Electronics 1 Management systems – Electronics 2 – Classroom Manager – Content Builder Automation technology – Local Knowledge Manager – Sensor technology 1 – Competence Manager – Sensor technology 2 – Recruiting Manager – Discover MPS® 200 – Classroom Manager Enterprise – Actuators – DC motor – Electric drives 1 System requirements for WBTs – Electric drives 2 – PC with Win 2000/XP/Vista/ – Open- and closed-loop control Windows 7 – GRAFCET – Flash Player, version 8.0 or higher – PLC programming in accordance – Sound card with IEC 61131 – DVD drive – LOGO! Training – Screen resolution: – Fieldbus technology minimum 1024 x 768 pixels – Machine vision – Safety engineering Languages – Process automation All of our WBTs are available in seve- Festo Didactic’s flexible training pro- The training programs are optionally ral languages. The language is selec- grams allow instructors the freedom available as follows: Metalworking ted when starting the WBT and can to be creative, increasing student – CD-ROM – Turning be changed directly on every page motivation. – License for local networks – Milling during the training, and includes a (on request) – Drilling multilingual dictionary for every trai- All our training programs have the – Web-based training (WBT) for – Materials science ning program. following features: Classroom Manager – Unparalleled didactic and multime- – For installation on one of your Technology and Environment We will provide an individual quotati- dia course topics servers or in your Learning – The fascination of technology on for any language not listed. – Scope for self-study during class- Management system – Renewable energies room-based training – For integration in open-source soft- – Environmental protection in the my|eCampus – Learning scenarios can be individu- ware (such as Moodle, Ilias, etc.) office A vast range of high-quality training ally customized – Alternative lease option available programs available 24/7. – Varied program functions, such as directly via the Internet using Organization and methods a glossary, search function, notes my|eCampus – Project management my|eCampus contains engaging and – Can be used in conjunction with – Time management informative training programs for Classroom Manager Festo Didactic also provides custo- – Internet search automation technology, and mecha- – Can be integrated into training mized E-Learning packages for spe- tronics. Whether school or university concepts which use other media cific needs and gladly offers step-by- Lean Management/Lean Production students, technicians or engineers – (Word, Excel, PDF, etc.) step guidance and advice from the – Value stream analysis and mapping anyone with internet access can ac- – Participant guidance design phase through the installati- – Poka Yoke cess these topics around the clock – Monitoring of learning progress on of the complete Learning Manage- – 5S – Workstation organization and earn further qualifications. and certification ment System. – TPM – Total Productive Maintenance Try it! It is worthwhile for all users, not just engineers!

6 All training programs on data storage medium or as a WBT version, also for installation on networks and learning management systems – with as many licenses as you need. Media > Software > Multimedia training programs/WBTs

PLC programming LOGO! Training in accordance with IEC 61131

Programmable logic controllers play Contents: The LOGO! training program provides From the contents: a central role in automation. These – Programmable logic controllers an introduction to logic functions, – Basic technical functions (AND & devices are used to control machines – Project organization beginning with AND & OR functions OR function, memory function, and systems. – Programming languages in and processes, which are shown in timer function, counter function) accordance with IEC 61131 function tables. These are followed – Digital minicontrollers The program of a programmable – Link-orientated programming by other basic control functions, (differentiation between open- and logic controller can be flexibly adap- languages such as memory, timer, and counter closed-loop control) ted for any task. Various program- – Sequential function chart functions. The next part of the course – Control components ming languages, which are all based – Structured text begins by covering the basics of – Positioning with digital mini- on the IEC 61131 international stan- – Sequence programming project open- and closed-loop control controllers dard, are available for creating the circuits and exploring the elements – Design and function of a mini- control program in conformance with The training program provides of a controller. Finally concluding controller standards. beginners with an ideal introduction with a detailed focus on the features – Cyclical program processing to IEC-compliant programming. and applications of mini-controllers. – Areas of application This training program allows users – Programming languages to get to grips with function charts, In addition to trainees, pupils and ladder diagrams, instruction lists, students, it also appeals to skilled E.g. single license with CD-ROM/DVD sequential function charts and struc- workers, technicians and engineers Online de/en/es/fr/zh tured texts in five programming lan- who have previously only program- Order no. 540941 guages. Through the use of various med in IL, LDR or FCH. The higher, Network de/en/es/fr/zh practice-related examples, the pro- IEC-compliant languages provide a Order no. 540943 gramming languages are presented range of benefits to be discovered step by step. and used.

E.g. single license with CD-ROM/DVD Online de/en/es Order no. 574488 Network de/en/es Order no. 574489

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www.festo-didactic.com 7 Media > Software > Multimedia training programs/WBTs

Process automation Technology and Environment

Basic principles – Handling substances Renewable energies Environmental protection of process automation Product manufacture is usually Day after day, we consume enormous in the office This training program deals with the subject to defined physical and amounts of energy in the form of Environmental protection has broad spectrum of technical process chemical characteristics. The electrical power, for example to become an essential part of modern automation in a compact way. The student’s awareness should be operate industrial machines and pu- working life. You can actively reduce characteristics and special features heightened so that he/she can ac- blic transport systems such as the your impact on the environment and of process automation are conveyed curately assess production condi- underground and suburban rail- the climate in your everyday work. in a simple manner via images from tions and deal with them correctly. ways, as well as lighting and other real situations, graphical representa- – System planning household appliances. Our web-based training “Environ- tions of physical-technical processes This guides the student around a mental Protection in the Office” and animated processes which you planning office, providing an in- In addition to conventional forms of provides you and your employees yourself can manage and control. sight into the planning and deve- energy, renewable energy is available with concrete methods to make your lopment of a system. The student to us as well, and will become more daily working routine more environ- From the contents: can examine all the fundamental and more significant for our supply mentally friendly. Not only will this The three chapters “Handling sub- activities of the planning phase, of energy in the future. allow you to save on energy, water stances”, “System planning” and from the basic principles of project and office supplies but it will also “Process engineering processes in management to drawing a circuit Basically, there are three types of help to reduce the costs of these practice”, give you a step-by-step diagram until the system can finally energy available to us for generating resources. guide to a complete on screen sys- be built. electrical power: fossil fuels, nuclear tem. The content of these chapters – Process engineering processes fuels and renewable energy. From the contents: is reflected in the MPS® PA stations, in practice – The carbon-neutral office which you will use during the practi- The vast number of process engi- This training program provides you – Saving electricity cal part of your training. neering processes can be reduced with an overview of the different – Paper as a raw material to four typical ones: filtration, tem- sources of energy. We would like to – Environmentally friendly office pering, mixing and filling. Design offer you a detailed introduction to supplies and function are analyzed using renewable energy sources, and show – Sustainable waste management the four MPS® PA stations and the you how we can make use of them. – Saving and protecting water modular products from Festo Didactic and answers given to any From the contents: E.g. single license with CD-ROM/DVD questions that may arise when – Solar energy Online de studying process engineering – Water power Order no. 576322 processes. – Wind power Network de – Geothermal energy Order no. 576323 E.g. single license with CD-ROM/DVD – Bio-energy Online de/en/es/fr/et/sv/pt/zh – Energy storage Order no. 567705 – Perspectives Network de/en/es/fr/et/sv/pt/zh Order no. 567706 E.g. single license with CD-ROM/DVD Online de/en/es/fr Order no. 574490 Our authoring tool: Network de/en/es/fr Content Builder Order no. 574491 Devise and design your own training media

8 All training programs on data storage medium or as a WBT version, also for installation on networks and learning management systems – with as many licenses as you need. Media > Software > Multimedia training programs/WBTs

Open- and closed-loop control GRAFCET

The training program uses practi- From the contents: GRAFCET – The new specification From the contents: cal examples to show the difference – Differences between open- and language for sequential function – Definitions between open- and closed-loop con- closed-loop control (characteristics charts – Advantages of GRAFCET trol in automation. Easy-to-under- of controllers, characteristics of re- – Differentiation from PLC stand tasks are used first to examine gulators Good documentation is a prerequi- programming language the overall process of a simple func- – DIN 19226 site for the quick construction and – Configuring a GRAFCET tioning system. Later sections then – Signal types smooth commissioning of a sys- – Graphical representation of the look at different types of controllers, – Differences between types of tem. As a result, products reach language elements the different ways in which signals control customers quicker. Furthermore, the – Graphical representation of the are represented and processed and – Signal processing (synchronous sequence description is an impor- sequential structures the ways in which programs are im- control, controlling links, asynchro- tant tool for quickly and accurately – Structuring of GRAFCETS plemented. nous control, process control) locating and eliminating errors and – Case studies – Types of control (regulating to fixed thus reduces production downtimes. – Exercises values, tracking values) GRAFCET can describe what the func- – Glossary – Regulators (P, I and D controllers, tion chart has previously been unab- combined controllers such as PI or le to represent. E.g. single license with CD-ROM/DVD PID controllers) Online de/en/es/fr/zh It introduces the new standard Order no. 557688 E.g. single license with CD-ROM/DVD step by step, with the aid of practice- Network de/en/es/fr/zh Online de/en/es/fr/zh related examples. Order no. 557689 Order no. 540947 Network de/en/es/fr/zh Order no. 540949

Our authoring tool: Content Builder Devise and design your own training media

www.festo-didactic.com 9 Media > Software > Measuring/Open-loop control/Closed-loop control with FluidLab® PA

FluidLab® PA closed loop FluidLab® PA multi loop Control engineering in focus For multi-variable control

Using FluidLab® PA step by step to Menu: 2-point controller EasyPort for level, flow rate, pressure To carry out the tests, different hard- teach and demonstrate the funda- Typical applications are level and or temperature control with: ware variants with additional compo- mentals of control technology. The temperature controlled systems. – PID cascade controller for the nents are required: EasyPort is used to connect the PC – level and flow rate control circuits –MPS ® PA Compact Workstation and real hardware, e.g. the EduKit Menu: Continuous regulation with disturbance variable forwar- –MPS ® PA Reactor Station PA, the MPS® PA compact worksta- Experimentation, configuration and ding for a constant final control tion or the MPS® PA filtration station, optimization of the control proces- element FluidLab® PA for MPS® PA stations is mixing, reactor, filling. ses (P, PI, PD or PID controller) with – PID ratio controller for two flow ra- included. i mmediate effect in the process. Con- te control circuits and a constant Settings trolled systems can be operated via final control element Single license on CD-ROM de/en/es/fr Parametrization of sensor values mouse click. Trouble-free documen- – PID limiting controller for flow rate Order no. 8026834 with factor and offset to represent tation of the control parameter is and pressure control circuits and a the physical quantities as well as si- possible. The measured values and constant final control element gnal attenuation per median filter curve profiles can be documented – PID controller with disturbance for the analog input signals. Display comprehensively. The block diagram variable forwarding for pressure of the physical value in the variable can be displayed as a function me- control with flow rate disturbance units field. Other possible settings nu for all continuous controllers with variable by means of a proportio- are the inversion of the controller current numerical values. nal valve direction, Y offset in the continuous – PID controller with disturbance va- rules and the selection of the simu- Industrial controller functions riable forwarding for temperature lation mode. System operation like in a process control with non-constant heating/ control system. It is possible to spe- cooling final control element Menu: Measurement cify nominal values, display warning – PID selecting controller for tempe- All binary and analog process da- limits and switch the controller bet- rature control with non-constant ta, for example the signal statuses ween manual and automatic. heating final control element of the sensors, process fittings and – Detailed process visualization with pump, can be displayed graphically Simulation manual control components for and evaluated directly. To record the A simulated process model illustra- controlling the actuators sensor characteristic and determi- tes the sequence identically to the ning a step response, functions are operation of the real hardware. available such as selection of measuring channels, adjusting the test FluidLab® PA for MPS® PA stations time or cursor evaluation with zoom is included. function. Single license on CD-ROM de/en/es/fr/sv Menu: Characteristic curve Order no. 544304 The characteristics of a final control 8+1 Multiple license on CD-ROM element (e.g. pump or proportional de/en/es/fr/sv valve) is investigated in various per- Order no. 567139 spectives (voltage for flow, flow for pressure, pressure for voltage).

10 24-month Festo Didactic warranty Media > Software > Measuring/Open-loop control/Closed-loop control with FluidLab® PA

FluidLab® PA process Getting started in process engineering

Simple application of Menu: FluidSIM® complex relationships Develop and immediately test The clear menu structure proceeds control-technology relationships – from the commissioning of the Edu- whether virtual or real. Program Kit PA or Compact workstation to the one’s own process sequence in process engineering using the ex- FluidSIM®: electrical circuit diagram, ample of a bottling plant. logic diagram and GRAFCET.

Menu: Guided commissioning Menu: Virtual reactor A check list like in industry. After pro- Animated by a sequencer – obser- cessing, the system is activated. A ving, analyzing and documenting commissioning protocol can be prin- the simulated processes. Produc- ted out for documentation. tion according to customer order and assessing and responding to error Condition monitoring messages are in demand. Safety and efficiency are checked by means of permanent recording Menu: Virtual PLC – of machine status. Detects and ana- actuating with STEP 7, PLCSIM or lyzes deviations with FluidLab® PA CODESYS® simulation process. Learn the basics of PLC programming and the logical processing of binary Menu: Operation, open- and and analog signals. Test the program closed-loop control with the on a virtual or real model. EasyPort Experience the behavior of a system Menu: Filling with Excel interface using simple process examples. Con- FluidLab® PA is transmitted order trol-technology operations and conti- data from MS Excel via the DDE nuous and discontinuous controllers interface, e.g. the number and vo- are presented. Subsequent analy- lume of the bottles. Conversely, the zes bring a valuable, understanding current status of the plant, for ex- which can be transferred to the gene- ample the level of the storage tanks, ral technology. Especially is reported. general training aims, such as the concentrated observation and analy- FluidLab® PA for MPS® PA stations sis of systems, are encouraged. is included.

Single license on CD-ROM de/en/es/fr Order no. 567224 8+1 Multiple license on CD-ROM de/en/es/fr Order no. 567225

www.festo-didactic.com 11 Media > Software > Interface EasyPort

EasyPort USB Interface for measuring, open-loop control, closed-loop control

Connection of software/simulation Technical data Control of numerous with actual training equipment/ – 24 V power supply via separa- practical process model all PLCs te screw terminals or via SysLink connectors Numerous practical process models The principle is simple: the USB in- – Interface to PC (galvanically can be controlled using any PLC terface is connected to the PC. The isolated): USB 2.0, RS 232. Up to 4 using EasyPort and the EasyVeep® si- connection to the automation equip- modules can be connected via a mulation software included in scope ment is via standard SysLink connec- USB hub. Transmission speed: of delivery. The models are documen- tors. Input and output signals can 115 kbaud ted and meet a broad range of requi- thus be read into and output from a – Analog interface: sub-D 15-pin so- rements. PC. So that EasyPort can adapt to dif- cket, 12 bit resolution, 4 analog ferent situations, we have developed inputs, 2 analog outputs, sample EasyVeep is easy to install and offers software for the device drivers with frequency 0.5 kHz exciting fields of application. The to- a graphical user interface, through – Digital interface: 16 digital inputs, pics covered include the following: which connections can be made. 16 digital outputs on 2 x 24-pin – 7-segment display Centronics sockets with 8 digital – Alarm systems inputs each (24 V), 8 digital out- – Level crossings puts (24 V). 24 V power supply. Di- – Lifts gital signals represented by LEDs – Garage doors – Large LCD display, display of chan- – Multi-level car parks nel, unit, trend and measured value – Sluice gates (4 digits). Selection of the chan- – Sorting systems nel to be displayed and the units – Hot water tanks via keys. – Washing machines – Controllable via ActiveX Control – Wind generators from LabVIEW, C++ or Visual Basic – and much more

EasyPort USB 19” – Technical data as with EasyPort USB – However, for installation in a 19” support system – Front plate: 19” plate with 36 HP

12 24-month Festo Didactic warranty Media > Software > Interface EasyPort

Connects the simulation to the real world

Example applications Measuring Control (open loop) Closed-loop control Controlling a simulation

PC: – FluidLab®-PA – FluidSIM® (only digital) – FluidLab®-PA – EasyVeep® Software and simulations – FluidLab®-P – S7-PLCSIM – FluidLab®-P – FluidSIM® – FluidLab®-H – Codesys® Soft-SPS from version 2.0 –CIROS ® – LabVIEW – LabVIEW – LabVIEW – LabVIEW – C++ – C++ – C++ – C++ – Visual Basic – Visual Basic – Visual Basic – Visual Basic

Interface: USB Interface: USB Interface: USB Interface: USB

Interface: EasyPort USB

Interface: digital/analog Interface: digital/analog Interface: digital/analog Interface: digital

Real training equipment – Simulation box, – Simulation box, – Simulation box, – Any PLC digital/analog digital/analog digital/analog – Simulation box, digital –MPS ® PA –MPS ® PA –MPS ® PA – EduTrainer® – TP 210 –MPS ® – TP 210 – TP 610 – TP 301 – TP 610 Recommendation: The Codesys® starter kit EasyPort USB is the PC EasyPort USB is the PC EasyPort USB is the with CECC-LK and EasyPort interface for receiving interface to control actual PC interface to control USB contains everything analog measurements and processes or simulations an actual closed-loop that is needed to start on digital signals. on a PC via an actual PLC. controlled system. the subject of control ➔ www.festo-didactic.com Measurement data logged Actual process, controlled Closed-loop controlled via: via: system, controlled via: Simulated process, – FluidLab®-PA – S7-PLCSIM – FluidLab®-PA displayed via: – FluidLab®-P – FluidSIM® – FluidLab®-P –CIROS ® – FluidLab®-H – Codesys® from version 2.0 – FluidSIM® – EasyVeep®

EasyPort USB 548687 EasyPort USB 19” 8021637 Also order: For EasyPort with a real process or SimuBox: I/O data cable with SysLink connectors (IEEE 488) at both ends, 2.5 m 34031 Analog cable, parallel, 2 m 529141 For EasyPort with a real PLC: I/O data cable with SysLink connectors (IEEE 488) on both ends, crossover 167106 For EasyPort, freely wireable, with any PLC: I/O data cable with SysLink connector IEEE 488 and bare cable-end sleeves 167122 For EasyPort with an EduTrainer®: Scope of delivery I/O data cable, crossover, with terminal socket, 0.3 m 167197 – EasyPort USB/EasyPort USB 19” For EasyPort with a real PLC or SimuBox: – 24 V connecting cable on 4 mm safety plugs Analog cable, crossover, 2 m 533039 – USB cable – CD-ROM: EasyVeep®, EasyOPC driver, datasheet, ActiveX control, CODESYS starter kit with CECC-LK and EasyPort USB 8024001 examples of control using LabvVIEW Universal connection unit, digital (SysLink) 162231 Quick-Fix screw adapter 549806

www.festo-didactic.com 13 Media > Teachware

Teachware Teaching materials for basic and advanced training

Theory and practice, our range TE TRI NTI NGS %LEC 6E Closed-Loop Pneumatics Water supply ISIERU7µRTERBUCHÙDERÙ!UTOMATISIERUNGSTECHNIK#YL – Automation/PLC $ICTIONARYÙOFÙ!UTOMATIONÙ4ECHNOLOGY 3EN – Mechatronics/Process automation Workbook EDS® TP 111 Water Management – CNC technology/Equipment Workbook ECTRO – Pneumatics EL T With CD-ROM With CD-ROM A – Hydraulics OGY O – Electrical engineering/Electronics L 0ROCESSÚ!UTOMATION NO VE A wide range of different teaching VE NEUM6AL materials for ongoing basic and RI 0!UTOMATIONÚ4ECHN advanced training are available for RESSURE these topics. OF 5NIT H %LECTRICALÚ$RIVE $EUTSCHÚnÚ%NGLISCHÚÚ%NGLISCHÚnÚ$EUTSCHROCESSES 'ERMANÚnÚ%NGLISHÚÚ%NGLISHÚnÚ'ERMAN Festo Didactic Festo Didactic 094465 en 8027888 en P E OR IN TECUR:YL SES UCK ESS Technical literature and textbooks Workbooks Dictionaries and manuals The technical literature and text- For more than 50 years, Festo Symbols, rules, standards, formu- books provide the basis for studying Didactic has been at the forefront lae, etc. You don’t need to have eve- technologies and processes. For trai- of industrial training with training rything in your head, but you do ners and teachers, they are essential packages with equipment sets and need to know where to find it! for preparing courses. They also pro- tailored workbooks that include vide practical exercises with professi- exercises and sample solutions (in- onal guidelines for those who do not cluding CD-ROM). The exercises are enjoy self-study on a PC. based on real industrial practices and have been successfully implemented in a wide range of specialized training.

14 Worldwide at your ﬁ ngertips. Find your contact person at: www.festo-didactic.com Media > Teachware

Legal security Campus license The standard option for commer- Festo Didactic’s teaching materials cial (professional) use. Ideal for all are already in widespread use for those wishing to use the training a diverse range of purposes. With materials at a single location. the new licenses, the legal basis for individualized use has now Enterprise license been established. From now on, For large (international) companies users have the option of choosing and educational institutions with one of three types of license, to multiple locations. ensure an optimized – and legally secure – use of Festo’s teaching For information on each of the materials tailored to your needs. license types, please see the following table. Choose from the following types of license: Note: – The license types are valid for all HomeUse license Festo Didactic training materials. For personal use. The advantage – The full rights of use are set to you: a lower price for the PDF of out in the legal information the training material. contained in the purchased training materials.

Properties HomeUse license Campus license Enterprise license

Scope of delivery PDF document Teaching material As agreed (exercises/worksheets, (workbook with sample solutions) multimedia CD-ROM*)

Document protection Watermark – –

Document can be modified X X X

Reproduction rights – X X

Multilingual version* – – X*

Target group Private individuals Commercial/educational Commercial/educational organizations (single location) organizations (multiple locations)

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* The languages offered vary depending on the training material.

www.festo-didactic.com 15 Media > Courseware > Process automation

Process automation Workbooks

Project kits Closed-Loop Pneumatics Process automation

MPS® EduKit PA MPS® PA Workbook Workbook Arbeitsbuch TP 111

With CD-ROM With CD-ROM

Festo Didactic Festo Didactic 563971 en 548590 DE 094465 en

EduKit PA Workbook MPS® PA Workbook Closed-loop pneumatics This workbook explains the basic This workbook includes tables that Workbook principles of process technology and allocate training aims with exercises The 21 exercises contained in this provides an introduction to the sub- and components with exercises, to- workbook offer a practical introduc- ject. It covers manual and automated gether with the fundamentals of tion to closed-loop control pneu- measurement, open and closed-loop closed-loop control technology, matics. Besides fundamentals, the control and system design topics exercises with all necessary works- workbook also covers subjects such such as planning, installation, com- heets and didactic instructions about as the function of various controllers missioning, marketing and sales. You analyzing and inspecting a system, and control circuits, empirical set- will be provided with exercises in- measuring, open and closed-loop ting of controller parameters and the cluding all necessary worksheets as control, as well as the solutions for influence of interference variables. well as didactic information and so- the instructors. The workbook provi- You will need equipment set Closed- lutions as support for trainers. The des detailed descriptions of the pro- loop control pneumatics, TP 111 to workbook contains detailed descrip- blem definition and parameters. The carry out the exercises. tions of the problems and parame- worksheets support the students ters. The worksheets guide students through the required steps of plan- The workbook includes: through the required steps of planning, execution and function testing. – Sample solutions ning, execution and function testing. – Training notes The exercises refer to the filtering, – Multimedia CD-ROM with supple- The measurement/open and closed- mixing, temperature maintenance mentary media loop control exercises relate to flow, and bottling processes. The trainees – Exercise sheets for trainees level and pressure technology. acquire the ability to inspect systems, to describe components and J. Gerhartz, D. Scholz The workbook includes a CD-ROM functions as well as the operation of Edition 2001, 542 pages, in folder. with the worksheets, data sheets systems. and solutions. Campus license (➔ Page 15): The workbook includes a CD-ROM de 94459 B. Schellmann, H. Kaufmann with the worksheets and the solu- en 94465 Edition 2009, 430 pages, in folder, tions. es 533499 incl. CD-ROM. fr 94347 J. Helmich, H. Kaufmann Campus license (➔ Page 15): Edition 2007, 430 pages, in folder, bound, de 563969 incl. CD-ROM. en 563971 es 563973 Campus license (➔ Page 15): fr 563975 de 548590 en 548591 es 548592 fr 548593

Reading samples at: www.festo-didactic.com

16 HomeUse license in the Internet (➔ Service), Enterprise license on request (➔ page 15). Media > Courseware > EDS® – Environmental Discovery System

EDS® – Water Management Workbooks

:DWHUSXULąFDWLRQ Water supply Wastewater transport Wastewater treatment

EDS® EDS® EDS® EDS® Water Management Water Management Water Management Water Management Workbook Workbook Workbook Workbook

With CD-ROM With CD-ROM With CD-ROM With CD-ROM

Festo Didactic Festo Didactic Festo Didactic Festo Didactic 8027887 en 8027888 en 8027889 en 8027890 en

Water purification Water supply Wastewater transport Wastewater treatment After having worked through the After having worked through the After having worked through the After having worked through the exercises in the “Water purification” exercises in the “Water Supply” exercises in the “Wastewater Trans- exercises in the “Wastewater Treat- workbook, learners will be able to: workbook, learners will be able to: port” workbook, learners will be ab- ment” workbook, learners will be – Control the basic processes of pre- – Highlight special features of diffe- le to: able to: cipitation, flocculation and sedi- rent pump types – Transport solid matter in a sewer – Simulate central processes related mentation – Understand the influences on system using different flow speeds to the sedimentation of sludge – Measure the chlorine content and pump performance during water – Name the effects of exceeding the – Analyze the behavior of floc with deal with chlorine dosage in the supply hydraulic capacity different flow rates and solid system – Identify the interaction between – Name the basic mechanisms that matter content – Name problems caused by too high pressure and flow rate in a piping make flushing necessary – Name the consequences of or too low a chlorine dosage system – Describe the functions of a rain hydraulic overload of a wastewater – Control water supply using overflow basin treatment plant M. Groß, C. Klippstein, P. Maurer, different valve types – Explain the functional principle of a – Describe the basic function of Y. Salazar, T. Schwab, K. Treffry-Goatley, – Describe the meaning of different flow basin for solid matter aerobic water treatment and the ro- J. Voortman, C. Wehlers pressure zones in a water retention le of sludge recirculation Edition 2014, 82 pages, color, in folder. distribution network – Measure the amount of dissolved – Detect water losses in distribution M. Groß, C. Klippstein, P. Maurer, oxygen and highlight the Campus license (➔ Page 15): networks and highlight problems in Y. Salazar, T. Schwab advantages of continuous de 8028713 leak detection Edition 2014, 82 pages, color, in folder. measurement en 8027887 M. Groß, P. Maurer, Y. Salazar, T. Schwab, Campus license (➔ Page 15): M. Groß, C. Klippstein, P. Maurer, K. Treffry-Goatley, C. Wehlers de 8028711 Y. Salazar, T. Schwab, K. Treffry-Goatley, Edition 2014, 138 pages, color, in folder. en 8027889 J. Voortman Edition 2014, 122 pages, color, in folder. Campus license (➔ Page 15): de 8028712 Campus license (➔ Page 15): en 8027888 de 8028710 en 8027890

www.festo-didactic.com 17 Media > Courseware > EDS® – Environmental Discovery System

EDS® – Water Management Workbooks

Monitoring, controlling and Energy optimi]ation in water 0HPEUDQHąOWUDWLRQSURFHVVHV 5DSLGVDQGąOWUDWLRQ optimi]ing operations and wastewater treatment plants

EDS® EDS® EDS® EDS® Water Management Water Management Water Management Water Management Workbook Workbook Workbook Workbook

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Monitoring, controlling and Energy optimization in water and Membrane Filtration Sand filtration optimizing operations wastewater treatment plants After having worked through the After having worked through the After having worked through the After having worked through the exercises in the “Membrane filtrati- exercises in the “Sand filtration” exercises in the “Monitoring, cont- exercises in the “Energy optimiza- on” workbook, learners will be ab- workbook, learners will be able to: rolling and optimizing operations” tion in water and wastewater treat- le to: – Explain how rapid sand filtration workbook, learners will be able to: ment plants” workbook, learners will – Describe the operating modes of works – Control the level using a two-point be able to: membrane filtration and backwa- – Understand the relationship controller and a linear controller – Recognize the difference in energy shing processes between the feed to the filter and – Control the flow rate using a consumption between a free and – Understand the fundamental prin- the filtrate rate proportional-integral controller narrow piping system ciples of various membrane tech- – Differentiate between dry and wet – Understand the features of diffe- – Identify potential for energy niques filtration rent controller types and reliably savings and energy conversion in – Describe differences between the – Explain how deep bed filtration implement the controllers water and wastewater treatment cross-flow and dead-end filtration works – Identify the impacts of different plants – Check the functionality of the mem- – Explain how backwashing has to be controller settings on energy – Compare different control strate- brane via pneumatic actuation and carried out and the steps involved consumption gies with regard to their energy monitoring – Optimize the backwashing process – Find the best control strategy for requirements in order to optimize – Identify and understand the relati- for different sand beds ventilation the efficiency of plant components onship between trans-membrane – Calculate the costs of different con- pressure and filtering efficiency Peter Maurer, Yvonne Salazar, Thomas M. Groß, Y. Salazar, T. Schwab, trol strategies Schwab, Zaheer Ahmed Shariff J. Strittmatter – Implement energy management Kevin Treffry-Goatley, Christian Wehlers, Edition 2015, ca. 84 pages, color, Edition 2014, 110 pages, color, in folder. processes and methods Peter Maurer, Thomas Schwab, Zaheer in folder Ahmed Shariff Campus license (➔ Page 15): M. Groß, P. Maurer, Y. Salazar, T. Schwab, Edition 2015, ca. 80 pages, color, Campus license (➔ Page 15): de 8028709 J. Strittmatter in folder de 8042099 en 8027891 Edition 2014, 186 pages, color, in folder. en 8042097 Campus license (➔ Page 15): Campus license (➔ Page 15): de 8042104 de 8028708 en 8042102 en 8027892

Reading samples at: www.festo-didactic.com

18 HomeUse license in the Internet (➔ Service), Enterprise license on request (➔ page 15). Media > Courseware > EDS® – Environmental Discovery System

EDS® – Environmental Discovery System Workbooks

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Training documents Training documents EDS® Nacelle – Operation and EDS® Solar Thermal maintenance EDS® Solar Thermal is a modular trai- In this training course, you will find ning system that explains the core out more about how wind power is processes of solar thermal systems. used to generate electrical energy. These training course documents The course focuses on the operation, contain information on the following troubleshooting and maintenance of three topics: the equipment. A basic understanding of electrical and hydraulic sys- Introduction to solar thermal energy tems is required before starting the – Fundamentals of thermal energy course. The documentation explains – Trainer familiarization and safety the different parts of a wind turbine – Site analysis and provides useful information for – System dimensioning future wind turbine technicians and operators. Solar thermal energy systems – Solar heating and cooling The workbook contains theory and – Collecting thermal energy exercises that are directly related to – Storing/exchanging thermal energy the Wind Power Generation training – Supplying/regulating thermal system. energy

Overview: Multi-loop systems – Electrical graphic symbols – Trainer familiarization and safety (IEC and NEMA) for closed-loop water purification – Graphic symbols for hydraulic and – Closed-loop surface heating pneumatic systems – Closed-loop air heating – Hydraulic schematic – Closed-loop drainback systems – List of alarms and warnings – Closed-loop combination systems – Material Safety Data Sheet (MSDS) – Specifications for instructors Campus license (➔ Page 15): – Lubricants, Grease, Transmission SI Standards, en 8060789 oil, Hydraulic oil SI Standards, fr 8060790 – Hydraulic oil filter SI Standards, de 8060792 – Hydraulic pump and motor SI Standards, es 8060791 – Transmission parts Imperial Standards, en 8060788 – Generator coupling tolerances

Campus license (➔ Page 15): de 8060757 en 8060754 es 8060756 fr 8060755

www.festo-didactic.com 19 Process automation and closed-loop control technology

20 MPS® PA – The Modular Production System

System description ...... 22 MPS® EduKit PA Project kits ...... 24 MPS® PA Compact Workstation ...... 28 Process Automation Applications ...... 32 MPS® PA Learning Systems ...... 32 MPS® PA 204 Complete system ...... 42 Measuring and controlling as in industry ...... 44 EduTrainer® Universal Preferred versions ...... 45 Extensions and accessories ...... 48

21 Process automation and closed-loop control technology > MPS® PA > System description

Water – Bulk materials – Chemicals – Energy Training in process automation

Didactic and methodology standards

Practical training on actual production and industrial systems is rarely possible, which is why models are used. These must be realistic and be tailored to different target groups.

You will find that the modular projects, stations, systems and learning factories from Festo Didactic meet these requirements.

Modularity and integration in MPS® PA

The MPS® PA would not deserve its name if it was not actually a system with modular equipment for basic and advanced training in process automation. In the MPS® PA you will find simple systems for introducing measuring technology and closed- loop control, as well as systems for the designated target groups.

The great thing about it is that all Learning software: Energy efficiency: systems are compatible and sup- Supporting every stage of learning Today’s issues for tomorrow’s world plement one another, and they are The ideal system for anyone focused Control engineering is not simply a 100% compatible with all other com- on processes and automation: How topic in a list of learning objectives in ponents of the modular production does a filling system for lemonade automation technology. Without con- system. work? And what needs to be taken trol, there is no chance of increasing into account when designing and efficiency, no chance of preventing – Start with the EduKit PA constructing this kind of system? energy from being wasted and no – Set complex exercises with the sustainability. MPS® PA Compact Workstation These and other questions in the – Enjoy the variability of the MPS® area of process automation are This is why the MPS® PA includes PA stations answered by the Basic principles of modern performance measurement – Design sophisticated projects with process automation self-study pro- components. This enables energy the PA 204 complete MPS® system gram. This could be used right at the efficiency to be clearly represen- or a hybrid learning factory beginning of a series of courses and ted and put into an interdisciplinary provides a motivating introduction context. to the process industry in general schools.

22 Worldwide at your ﬁ ngertips. Find your contact person at: www.festo-didactic.com Process automation and closed-loop control technology > MPS® PA > System description

Industry-oriented basic and advanced training

MPS®PA is based on industry standards. Automation solutions and trends from market leaders characte- rize the MPS® PA concept. From manual control to a fully automated bottle filling system.

In a learning environment like this, training courses can be designed for every level of training: From general technical training through to basic and advanced training for technicians and engineers.

EduKit PA: MPS® PA Compact Workstation: 4 processes: Learning factories: Introductory projects All processes in one system Individual or in combination Competences for hybrid production The EduKit PA is ideally suited for Anyone who is looking for more than One control loop may perhaps be Production and process automation small budgets, restricted space or an one control loop to provide the gre- sufficient for basic teaching in mea- can rarely be separated in most in- initial introduction to measuring tech- atest possible variety of industrial surement and control engineering dustrial environments. Discrete and nology and closed-loop control. The training, will find the perfect soluti- for the chemical and water sectors. continuous production processes are interaction of technology, software on in the MPS® PA Compact Worksta- The stations of the MPS® PA provi- merging. and structured teachware fits seam- tion. Its minimal size provides: de a single control loop with learning lessly into both professional training – Industrial measurement, open- and content from all process enginee- The requirements of engineers at and general technical training. closed-loop control ring areas. process control level, maintenance – 4 basic control loops engineers and process designers – Leaning scenarios for automation If a variety of typical control loops is are becoming increasingly complex. (sensor technology, PLC, operati- important, simply combine the sta- The hybrid learning factories from on and monitoring) based on conti- tions into a small-scale process engi- Festo Didactic provide the appropri- nuous processes neering learning factory. ate range of learning processes for – Compact, state of the art industrial specialist staff. technology

www.festo-didactic.com 23 Process automation and closed-loop control technology > MPS® PA > MPS® EduKit PA Project kits

EduKit PA The introduction to process engineering and closed-loop control

Mobile and practical for beginners

The significance of closed-loop control is increasing constantly in all areas, since energy and resources can be saved using this technology. Moving towards efficient production, individual steps need to be planned, processes understood and verified. The EduKit PA modular projects provide a simple and safe introduction to process engineering and closed- loop control. MSR specialist in 2 stages The choice of controller is yours! Ready to use The EduKit PA Basic provides a step- As everywhere, in the EduKit PA the Unpack, set up and use. Setting up by-step introduction to manual mea- SysLink interface guarantees prob- the first EduKit PA subsystem is part surement and open- and closed-loop lem-free connection to any type of of putting together the project. control, using the example of a sim- controller: ple system with level, flow, and pres- – The SimBox for initial familiariza- The modular concept (Basic and sure control. tion with the process and for com- Advanced) meets the requirement of missioning setting exercises for differentiated The EduKit PA Advanced adds the – FluidLab® PA process, the measu- training. The EduKit PA provides automation technology, with pressu- ring and exercise software desig- appropriate projects for technical re, flow, and ultrasound sensors and ned for the EduKit training in schools and for professio- an I/O connecting board for a cont- – LabVIEW for designing measu- nal training. roller of your choice. A 2/2 way sole- ring and control applications, with noid valve controls the filling into the finished VIs lower tank. An industrial process val- – An EduTrainer® Universal and any ve can also be used here. other PLC

24 Worldwide at your ﬁ ngertips. Find your contact person at: www.festo-didactic.com Process automation and closed-loop control technology > MPS® PA > MPS® EduKit PA Project kits

Learning environments with The learning concept FluidLab® PA process The learning concept of the Edu- With the EduKit PA, you benefit Kit PA supports experimental lear- from industrial technology on the ning, as well as teaching suppor- one hand and methodical software ted by the courseware. support on the other. FluidLab® PA process guides the student The experience of Festo engineers step-by-step, exercise by exercise and the industrial experience of through the world of measuring our trainers have been incorpora- and control engineering. What is ted in many instances. It is there- shown on the screen is actually fore no surprise that EduKit PA happening in the actual system is being used for advanced trai- or simulation. FluidLab® PA pro- ning of specialist staff in industry cess gives the students the fee- throughout the world. ling of being in the control station, thus contributing to a high level of motivation.

Hot topic: Energy efficiency

In the chemical and pharmaceutical industry and in the food industry, we find state of the art technologies that help to prevent energy and resources being wasted. The EduKit PA includes scenarios in which hot topics such as energy efficiency and environmental protection can be illustrated.

2 supplementary sets provide the necessary equipment for further practi- Energy monitoring with High tech alternative: pinch valve cal experiments: DC Wattmeter An increasing number of valves and – A DC Wattmeter for energy How can I save power? When should drives are operated pneumatically in measurement I save power? Which equipment process engineering. In many cases, – A modern pinch valve for flow eats up power? These questions are this is safer, more economical and optimization crucial to ensuring efficient manage- more energy efficient. ment of energy – in the domestic sphere and in production. The new, highly elastic, pneumatically operated pinch valve seals the Identifying potential savings production flow gas tight with 2 to first involves measuring current 3 bar differential pressure supply. consumption. The DC Wattmeter is Thanks to its rebound resilience it used as a smart meter for training returns to the open position with no systems. drive after venting, guaranteeing an almost friction-free flow of material.

www.festo-didactic.com 25 Process automation and closed-loop control technology > MPS® PA > MPS® EduKit PA Project kits

EduKit PA Basic Unpack and away you go

The EduKit PA Basic teaches the basic principles of project work and the fundamentals of closed-loop control – manual measurement, open and closed-loop control – without a PC and without sophisticated control technology.

The benefits to you – Handy, easy to transport and simple to set up – Step by step construction of a functional system: start with a small setup – a tank – and f inish the project with a level control system. – Training documents available – Easy to use and expandable for use with other topic areas – Water acts as a non-hazardous teaching medium ideally suited for closed-loop control – Consistent with existing Festo Didactic systems

EduKit PA Basic 549822 Learning content for project work Presentation and documentation: – Creating assembly instructions The most important components at a glance: Planning a project: – Documenting measured values 1x Pump 170712 – Allocating tasks in teams – Graphical analysis 2x Tank, round 548596 – Creating a project plan with – Presenting project process 1x Flow meter 548604 different steps

Accessories, also order: Construction, assembly, connection: ➔ Tabletop power supply unit www.festo-didactic.com – Creating sketches for the pipe V101 B102 Pipe and tubing cutter 7658 connection system

Tool set 539767 – Producing an assembly diagram V103 V102 – Mechanical assembly – Electrical connection of pump to

FI 24 V supply 101

– Checking activities PI B101 – Creating test logs 103

P101 V105 Commissioning and measured data

acquisition: M – System start-up – Recording measured values with changed valve position, changed As well as electrical pneumatic voltage on the pump or different diagrams, you will also learn how fill heights to understand and describe a – Observation of level, pressure, and PI diagram. flow, as well as time response

26 24-month Festo Didactic warranty Process automation and closed-loop control technology > MPS® PA > MPS® EduKit PA Project kits

EduKit PA Advanced

1 2 EduKit PA Advanced supplements Also order: the EduKit PA Basic modular product system with the topics of automa- Workbook ted measurement, open and closed- Project kits loop control, sensors, and electrical Process automation

interfaces. The EduKit PA Basic is MPS® EduKit PA Workbook required when using the components

of the EduKit PA Advanced. With CD-ROM

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Workbook with project tasks and solutions for EduKit PA Basic and 5 6 Advanced on: – Technological issues – Mathematics – Open-loop control – Closed-loop control – Work scheduling

IIncludes CD-ROM containing: – Parts lists and data sheets – RI flowcharts and circuit diagrams – Assembly instructions for mechanical construction – Checklists for commissioning EduKit PA Advanced 564631 – Acceptance logs – Worksheets for recording The most important components at a glance: : characteristic curves 1 1x I/O board for EduKit PA 549823 2 2x Sensor, capacitive 549824 Campus license (➔ Page 15): 3 1x Sensor, ultrasound 548689 de 563969 4 1x Flow sensor, electromagnetic 8079872 en 563971 5 1x Pressure sensor 0 – 400 mbar 549826 es 563973 6 1x 2/2-way solenoid valve 549827 fr 563975

Recommended accessories for control: Supplementary media: EasyPort USB 548687 WBT Process automation FluidLab PA process: Getting started in process engineering ➔ Page 11 ➔ Page 8 FluidLab-PA closed loop: Control engineering in focus ➔ Page 10 I/O data cable with SysLink connectors (IEEE 488), 2.5 m 34031 Analog cable, parallel, 2 m 529141 The open interface provides various actuation options, e.g. controllers from Siemens, Festo, Allen Bradley and Mitsubishi.

Possibilities of expansion: 2-way ball valve 549828 Float switch sensor, top 548597

www.festo-didactic.com 27 Process automation and closed-loop control technology > MPS® PA > MPS® PA Compact Workstation

MPS® PA Compact Workstation Measurement, open and closed loop control in minimal space

Optimum use of space

Do you have limited space or do you want high complexity from an individual training station?

If so, the MPS® PA Compact Work- station with 4 integrated control loops is the perfect solution.

Core competence: The RI flowchart Huge flexibility Option: refrigeration engineering As the flowchart shows, the indivi- Controllers and operating units are The standard version of the MPS® dual control loops can be activated not permanently installed, but are PA Compact Workstation provides simply by adjusting the ball valves. simply clicked into place in the ER 4 control loops. In addition, a coo- The flexible piping system allows mounting frame. This enables the ling unit with heat exchanger and a quick changes to the flow pattern controller, operating unit or touch water/air cooler are available. This or integration of additional compo- panel to be replaced in next to no results in even more options for tem- nents. time. perature control.

28 www.festo-didactic.com Process automation and closed-loop control technology > MPS® PA > MPS® PA Compact Workstation

Hot topic: energy efficiency

As everywhere in automation, software plays an outstanding role in the Compact Workstation, e.g. in measuring technology. The process data can be clearly visualized using the measuring software and then analyzed by either the whole class or as group work.

The exciting questions waiting to be answered: – What process steps lead to unwanted increased energy consumption? – How can consumption peaks be avoided? – What does it achieve, what does it cost? – Which investments or changes will achieve the greatest effects?

Training with the MPS® PA Compact Workstation becomes a multi- faceted, exciting and cross-subject project.

Networked technologies Professional performance recording On the trail of waste An increasing number of valves with The Sentron PAC4200 multifunction Identifying potential savings means pneumatic drives are being used in measuring unit from Siemens re- first of all: measuring current con- water supply and disposal. This is sa- cords and saves measured values sumption. The Wattmeter acts as fer and more energy efficient. There- such as voltage, current and energy a smart meter for training systems fore, no modern learning system consumption, allowing analysis of with a 24 V DC power supply and a should be without a 2-way ball valve the network quality. The unit can maximum of 120 Watts. A switchable with pneumatic process drive and si- be incorporated into master control interface for 0 – 10 V DC or 4 – 20 mA gnal box. It represents the increasing systems and energy management is integrated for data transmission. integration of different technologies systems via Ethernet. Ethernet is available as an option. in process automation.

www.festo-didactic.com 29 Process automation and closed-loop control technology > MPS® PA > MPS® PA Compact Workstation

MPS® PA Compact Workstation with level, flow rate, pressure and temperature controlled systems

Function The four controlled systems in the MPS® PA Compact Workstation can each be operated individually.

Using a corresponding controller, the level and flow rate controlled system can be set up as a cascade control system.

The design of the sensors and valve actuators allows the use of both continuous (e.g. P, I, PI, PID) and discontinuous controllers (e.g. two-point controllers) in testing. The pumps can be controlled using either direct actuation or speed adjustment.

With the flow rate and pressure controlled systems, the manipulated variable of the controller can also be used to operate a proportional directional control valve. A two-way ball valve with a pneumatic quarter turn actuator is installed in the return between the elevated tank and the lower reservoir. The two-way ball valve can be used to simulate a “load” for disturbance variable compensation in the level controlled system.

Variants The MPS® PA Compact Workstation is available in a number of different designs to suit the focus of your training.

The Process Instrumentation version is fitted with parameterizable sensors and includes a capacitive level sensor (two-rod probe), a magnetic- inductive flow meter with evaluation unit and HART interface and a configurable pressure and temperature sensor PT100.

The MPS® PA Compact Workstation Energy is equipped with current and power meters, and includes the measuring and training software Flu- idLab® PA Energy.

30 24-month Festo Didactic warranty Process automation and closed-loop control technology > MPS® PA > MPS® PA Compact Workstation

MPS PA Compact Workstation Basic Design C41025 Control variants of the Control Kit S15-C MPS PA Compact-Workstation Process Instrumentation C41008 MPS® PA Compact Workstation – EduTrainer® Universal MPS PA Compact Workstation Energy C41009 S7-1512C-1PN Control Kit SimBox – 19” operator unit for MPS PA® Compact Workstation Basic Design – Simulation box, digital/analog mounting frame Scope of delivery: – 24 V DC power supply cable – IEC power cable 90° Mechanical components: 2 reservoirs, pressure reservoir, plug-in tube system, – I/O data cable with SysLink – 2x I/O data cables with filter regulating valve, mounting frame, profile plate connector (IEEE 488), crossover SysLink connectors to IEEE 488, Sensors: 2 capacitive sensors, 2 float switches, ultrasound sensor, flow sensor, – Analog cable, crossover length 2.5 m pressure sensor, temperature sensor PT100 Order no. C43016 – Analog cable, parallel, length 2 m Actuators: pump, proportional directional control valve, 2-way ball valve with – Ethernet cable CAT6, crossed, pneumatic quarter turn actuator and end-position sensing, double-acting, heating Control Kit PC3 length 6 m Electrical components: I/O connection board with measuring transducer, motor controller, – FluidLab PA closed-loop, – Programming software STEP 7 I/O terminal, SysLink, 8I/8O, analog terminal, SysLink, 15-pin single license TIA portal, single license Media: Technical documentation with workbook – EasyPort USB 19” Order no. C43032 – Connecting cable set, length 1 m MPS PA® Compact Workstation Process Instrumentation – USB Ethernet Device Server Control Kit S12 Different scope of delivery to the basic design: – USB cable, screened, length 5 m – EduTrainer® Universal S7-1214C Sensors: capacitive level measurement, two-rod probe for continuous level measurement, Order no. C43028 – 19” operator unit for mounting magnetic-inductive flow meter with evaluation unit, on-site indicator and HART frame interface, pressure sensor, configurable with on-site indicator, temperature sensor PT100, Control Kit F3 – IEC power cable 90° configurable with on-site indicator, level vibration limit switch for fluids – Operator unit CDPX 7” – 2x I/O data cables with Electrical engineering: signal conversion with parameterizable measured-value – Integrated switch with 2x RJ 45 SysLink connectors to IEEE 488, transducers, includes parameterization software and programming cable port length 2.5 m Media: Technical documentation with workbook – Integrated Soft PLC CODESYS® V3.5 – Analog cable, parallel, length 2 m – I/O module 16 DI/DO, 4 AI/2 AO, – Ethernet cable CAT6, crossed, MPS PA® Compact Workstation Energy directly to 2x SysLink/1x analog length 6 m Different scope of delivery to the basic design: cable Note: Electrical engineering: DC Wattmeter, power meter up to 5 A/24 V DC, incl. Ethernet – Connecting cable 24 V DC STEP 7 software and programming cable interface, mounted on mounting bracket, AC multi-function meter PAC 4200 for measuring – Ethernet cable RJ45, length 5 m must be ordered separately, if required. total output incl. Ethernet interface, built into 19” front panel – Software license CODESYS® V3 Order no. C43008 Software: FluidLab® PA energy Runtime for CDPX Media: Technical documentation with workbook –CODESYS ® p.b.F V3.5 development Touch Panel TP700 Comfort environment For expanding the Control Kit S1- Recommended accessories: – Designer Studio V1.9x with HMI DP or S15-C. Touch Panel TP700 MPS Trolley 700 x 700 E13003 client built into console housing, with con- Water-air cooler 8080632 – Sample application with control necting cable and application for the Cooling unit with heat exchanger C44001 functions for the level, flow rate, MPS® PA Compact Workstation. FluidLab PA process: Getting started in process engineering ➔ Page 11 pressure, and temperature for the Order no. C43019 Accessory kit MPS PA C44003 MPS® PA Compact Workstation Order no. C43031 Touch Panel KTP700 Basic Recommended training media, also order: For expanding the Control Kit S12. WBT Process automation ➔ Page 8 Control Kit S1-DP Touch Panel KTP700 built into conso- WBT Open- and closed-loop control ➔ Page 9 – EduTrainer® Universal le housing, with connecting cable S7-314C-2PN/DP and application for the MPS® PA – 19” operator unit for Compact Workstation. mounting frame Order no. C43025 – IEC power cable 90° – 2x I/O data cables with SysLink connectors to IEEE 488, length 2.5 m – Analog cable, parallel, length 2 m – PC adapter USB, length 5 m Note: STEP 7 software and programming cable must be ordered separately, if required. Order no. C43014

www.festo-didactic.com 31 Process automation and closed-loop control technology > MPS® PA > Process Automation Applications

MPS® PA Process Automation Applications

Unlimited possibilities thanks to open interface concept

The new interface concept opens a wide range of options for directly combining the individual MPS® PA stations.

Deciding on one combination or another depends on various factors: – Training content – Supplementing existing stations – Your budget – Completely configured Filtering station Mixing station Reactor station MPS® PA 204 system Aquarium, vacuum cleaner, atomizer, Food and confectionery, paints, con- To extend the shelf life of foods, im- sewage plant, waterworks – filters struction materials, pharmaceutical prove the mixing capacity of liquids are of critical importance in ma- products – the correct proportions or allow them to be mixed, there are ny areas and the key question is: of different materials are crucial to a large number of optimized heating how can I ensure a constant flow the quality of the end product. Con- processes in the chemical industry. with any level of filter contaminati- stant metering and mixing of the on? And how can the filter be clea- components makes high demands Temperature control makes extra- ned more effectively? Perhaps using on the controller and the equipment ordinary demands on the electro- compressed air? involved in the process. nics and the components used as handling head is not without its pro- These questions are covered in the The mixing station provides state of blems. The reactor station demonst- learning objectives for the filtration the art equipment, control compo- rates its realism in conjunction with station. Towards the end of the trai- nents, controllers and operator con- the operation and monitoring soft- ning it becomes clear which open trol elements for demanding, moti- ware. and closed loop control principles vating projects on one of the most provide the right solution and which common control loops in process are the right technologies. automation – flow control.

32 24-month Festo Didactic warranty Process automation and closed-loop control technology > MPS® PA > Process Automation Applications

Continuous and discrete: All stations can be combined with MPS® PA across boundaries one another. The MPS® PA stations can be linked to the mechatronic Each of the MPS® PA stations re- MPS® stations and the discrete presents a closed process, such processes they represent with no as can be found in an identical or problems at all. The SysLink inter- similar form in many industry sec- face is the basis for this. tors. Their control loops provide content for designing demanding This means that you can move into courses in measuring and control the industrial reality of hybrid pro- engineering. They represent the duction with minimal investment. most important continuous processes. From an individual MPS® PA station to an AFB factory, MPS® It is only in conjunction with the does not set any limits. mechatronic MPS® stations that you can start to see what we mean by “system”:

All four in one

Anyone who wants to use all 4 stations in a network should order them as a complete PA 204 MPS® system. The advantage: we commission and test the system. All you have to do is supply fresh water.

If you want to combine on site commissioning with instruction for the responsible trainers, you can take advantage of our MPS® PA commissioning service. Bottling station Standard with EduTrainer® Touch Panel TP 700 Customers get annoyed if there is All stations of the MPS® PA will The Touch Panel TP700 Comfort of less in a drinks bottle than it says be delivered fully assembled. The the Siemens HMI series is a 7” touch on the label. For drinks producers, a stations will come the new SIMATIC panel for advanced applications. consistent and guaranteed fill quan- S7-1500 controller generation in tity is a crucial quality feature. the TIA portal. It delivers maximum Comfort panel features include: performance and user-friendliness – Multiple interfaces for process The bottling station represents a for medium and high-end applica- communication realistic industrial environment, in tions in plant automation. – Integrated PROFINET switch which all aspects of a quality opti- – Programming from WinCC Comfort mized filling process can be learned V11 (TIA portal) and experienced. The projects focus on level monitoring and positioning of the containers to be filled.

www.festo-didactic.com 33 Process automation and closed-loop control technology > MPS® PA > Process Automation Applications

MPS® PA Filtration Learning System

Function The Filtration station filters liquids. The filtrate is pumped from the first tank into the second tank through the filter using a knife gate valve. The filtered liquid reaches the second tank via the flap with pneumatic semi-rotary drive. The filtered liquid can be pumped onwards to the next station using a separate pump. The filter can be rinsed using a rinse program. Regulated compressed air is additionally blown through the filter to loosen deposits.

Measurement and control Sensors detect the filling level of the container in the Filtering station. This permits lessons on simple control exercises for monitoring the pumps right up to complete control projects involving complex processes.

Pressure control ensures constantly high filter quality during flushing. The pressure sensor with LCD display, analog output and switching output always supplies the correct measurement variable. The controller with P, PI or PID control algorithm ensures constantly high filter quality during rinsing via the proportional pressure regulator. Control technology is clearly and practically explained in this way.

Shutting off, opening, closing The right selection of process valve, drive, drive accessories and control valve plays an important role in complex process sequences. The Filtering station uses an extremely wide range of process components. All the valve actuators are actuated via a directly connected NAMUR valve.

Knife gate valve with COPAC linear [X] actuator.

Butterfly valve with sturdy rack and pinion COPAR rotary actuator and large visual display.

Three-way ball valve with SYPAR scotch yoke rotary actuator and large visual display.

34 [X] Illustration includes additional equipment and accessories Process automation and closed-loop control technology > MPS® PA > Process Automation Applications

MPS PA Filtration Learning System 8079862 Training aims for project work Also order: – Set-up, wiring, and commissioning The most important components at a glance: of a system for process technology MPS® PA workbook 1x Filtration station 701291 – Selection, application and actuati- 1x Trolley 541139 on of process valves 1x EasyPort USB 19’’ 8021637 – Measurement of electrical and

MPS® PA 1x FluidLab-PA closed loop, Single license 544304 process-related variables such as Arbeitsbuch

1x EduTrainer Universal A4 rack with SIMATIC S7-1512C-1PN 8065600 level and pressure

1x SIMATIC Touch Panel TP700 Operator unit 8079869 – Set-up and commissioning of 1x I/O data cable with SysLink connectors (IEEE 488) at both ends, 2.5 m 34031 control circuits 1x Analog cable, parallel, 2 m 529141 – Analysis of control processes and

1x Safety laboratory cable, 3 m 571817 control circuits – Parameterization and optimization For simple commissioning, simulation and display using the simulation box: of P, PI or PID controllers Simulation box, digital/analog 526863 – Drafting of open-loop and closed-

548590 DE I/O data cable with SysLink connectors (IEEE 488) on both ends, crossover 167106 loop control programs Analog cable, crossover, 2 m 533039 – Process operation and monitoring – Inspection, maintenance, and Campus license (➔ Page 15): Recommended accessories: servicing de 548590 IEC power cable ➔ www.festo-didactic.com en 548591 Replacement filter cartridge 544303 es 548592 Compressor, 230 V 91030 fr 548593 120 V 565440 WBT Process automation ➔ Page 8

FluidLab®-PA ➔ Pages 10 – 11

Recommended training media – Design and simulation program FluidSIM® Pneumatics – WBT Open- and closed-loop control

Edutrainer® Universal with SIMATIC Touch Panel TP700 EasyPort USB 19” Simatic S7-1512C-1PN Operator unit External PC interface as table-top EduTrainer® Compact with modern, The Touch Panel TP700 Comfort equipment for the transmission industry-standard Siemens S7- of the Siemens HMI series is a of analog 0 – 10 V and digital 24 V 1512C-1PN controller ➔ Page 45 7” touch panel for advanced appli- process signals via USB to the PC Order no. 8065600 cations. ➔ Page 13 Order no. 8079869 Order no. 8021637

www.festo-didactic.com 35 Process automation and closed-loop control technology > MPS® PA > Process Automation Applications

MPS® PA Mixing Learning System

Function The Mixing station mixes different recipes from three reservoir tanks. The liquid from one of the three reservoir tanks is pumped into the main tank in a controlled manner by opening the respective two-way ball valve. The finished mixture can be pumped to the next station via a second pump – or pumped back to the reservoir tank.

Measurement and control Using a constant flow rate, the three raw materials are mixed to a recipe in the mixing station. The flow rate is recorded by means of an electronic flow sensor with impeller and additionally displayed using a variable- area flowmeter. The output signal from the flow sensor is converted to a standard signal from 0 – 10 V. The mixing station can also be actuated through binary means using the integrated comparator. The controller adjusts the necessary flow rate via the pump with analog control – using a simple two-point controller or various dynamic controllers such as P, PI or PID. This permits a clear expla- nation of control technology on various levels.

Always the right mixture The component mix of the mixing station offers a wide selection of typical components from process engineering. Pumps and process valves, various sensors for signal detection as well as electronic modules for signal conversion permit the right ‘training mix’.

Sensors for detecting the filling level of containers. With overflow protection thanks to additional sensors on each container, thereby virtually eli- [X] minating the possibility of overflow.

Signal converters convert all analog signals from the station to standard signals from 0 – 10 V. Practical for the purpose of experimentation: integrated comparators also supply purely binary signals.

Two-way ball valve with SYPAR scotch yoke rotary actuator, large optical display and directly connected NAMUR valve.

36 [X] Illustration includes additional equipment and accessories Process automation and closed-loop control technology > MPS® PA > Process Automation Applications

MPS PA Mixing Learning System 8079863 Training aims for project work Also order: – Construction, wiring, and commis- The most important components at a glance: sioning of a system for process MPS® PA workbook 1x Mixing station 701292 technology 1x Trolley 541139 – Selection, application, and connec- 1x EasyPort USB 19’’ 8021637 tion of various flow sensors

MPS® PA 1x FluidLab-PA closed loop, Single license 544304 – Measurement of electrical and pro- Arbeitsbuch

1x EduTrainer Universal A4 rack with SIMATIC S7-1512C-1PN 8065600 cess-related variables such as level

1x SIMATIC Touch Panel TP700 Operator unit 8079869 and flow rate 1x I/O data cable with SysLink connectors (IEEE 488) at both ends, 2.5 m 34031 – Design and commissioning of 1x Analog cable, parallel, 2 m 529141 control circuits

1x Safety laboratory cable, 3 m 571817 – Analysis of control processes and control circuits For simple commissioning, simulation and display using the simulation box: – Parameterization and optimization Simulation box, digital/analog 526863 of P, PI or PID controllers

548590 DE I/O data cable with SysLink connectors (IEEE 488) on both ends, crossover 167106 – Drafting of open-loop and closed- Analog cable, crossover, 2 m 533039 loop control programs – Process operation and monitoring Campus license (➔ Page 15): Recommended accessories: – Inspection, maintenance, and de 548590 IEC power cable ➔ www.festo-didactic.com servicing en 548591 es 548592 For simple commissioning, simulation and display using the simulation box: fr 548593 Simulation box, digital/analog 526863 I/O data cable with SysLink connectors (IEEE 488) on both ends, crossover 167106 WBT Process automation ➔ Page 8 Analog cable, crossover, 2 m 533039 Compressor, 230 V 91030 120 V 565440

FluidLab®-PA ➔ Pages 10 – 11

Recommended training media – Design and simulation program FluidSIM® Pneumatics – WBT Open- and closed-loop control

www.festo-didactic.com 37 Process automation and closed-loop control technology > MPS® PA > Process Automation Applications

MPS® PA Reactor Learning System

Function The Reactor station brings liquid to the right temperature. Depending on the recipe selected, different temperature profiles with different stirring times are activated. A cooling pump is activated to cool the liquid. The tempered liquid can be pumped onwards to the next station using a separate pump.

Measurement and control Sensors detect the filling level of the reservoir in the reactor station. This facilitates lessons on simple control exercises for monitoring the pumps right up to complete control projects involving complex processes.

Exact adherence to the various temperature profiles when activating the recipes is achieved by means of temperature control. The temperature sensor (PT100 resistance thermometer) supplies a unit signal of 0 – 10 V via the measuring transducer. The controller with P, PI or PID control algorithm can approach the setpoint temperature values via the dynamically controlled heating unit and keep the values constant. Simple control exercises, for example control using the two- point controller, can be realized using the reactor station. Control technology is clearly and practically explained in this way.

Heating and stirring Key basic operations in many process engineering systems involve heating and stirring. The components of the reactor station are designed to permit a wide range of experiments in this area.

Infinitely adjustable heating with [X] control signal from 0 – 10 V. A safe experimental environment permits integrated linking of the heater with the integrated temperature switch – thus ruling out the possibility of “running dry” in a practical way.

Stirrer with DC motor

Signal converters convert all analog signals from the station to standard signals from 0 – 10 V. Practical for the purpose of experimentation: integrated comparators also supply purely binary signals.

38 [X] Illustration includes additional equipment and accessories Process automation and closed-loop control technology > MPS® PA > Process Automation Applications

MPS PA Reactor Learning System, 220 V 8079865 Training aims for project work Also order: MPS PA Reactor Learning System, 120 V 8079864 – Construction, wiring, and commissioning of a system for process MPS® PA workbook The most important components at a glance: technology 1x Reactor station, 220 V 701293 – Selection, application, and connec- or tion of temperature sensors

MPS® PA 1x Reactor station, 120 V 8079871 – Measurement of electrical and Arbeitsbuch

process-related variables such as

These components apply for both stations: level and temperature 1x Trolley 541139 – Use and connection of measuring 1x EasyPort USB 19’’ 8021637 transducers

1x FluidLab-PA closed loop, Single license 544304 – Design and commissioning of 1x EduTrainer Universal A4 rack with SIMATIC S7-1512C-1PN 8065600 control circuits 1x SIMATIC Touch Panel TP700 Operator unit 8079869 – Analysis of control processes and 1x I/O data cable with SysLink connectors (IEEE 488) at both ends, 2.5 m 34031 control circuits

548590 DE 1x Analog cable, parallel, 2 m 529141 – Parameterization and optimization 1x Safety laboratory cable, 3 m 571817 of P, PI or PID controllers 1x Water-air cooler 8080632 – Drafting of open-loop and closed- Campus license (➔ Page 15): loop control programs de 548590 For simple commissioning, simulation and display using the simulation box: – Process operation and monitoring en 548591 Simulation box, digital/analog 526863 – Inspection, maintenance, and es 548592 I/O data cable with SysLink connectors (IEEE 488) on both ends, crossover 167106 servicing fr 548593 Analog cable, crossover, 2 m 533039 WBT Process automation ➔ Page 8 Recommended accessories: IEC power cable ➔ www.festo-didactic.com

FluidLab®-PA ➔ Pages 10 – 11

Recommended training media WBT Open- and closed-loop control

Edutrainer® Universal with SIMATIC Touch Panel TP700 EasyPort USB 19” Simatic S7-1512C-1PN Operator unit External PC interface as table-top EduTrainer® Compact with modern, The Touch Panel TP700 Comfort equipment for the transmission of industry-standard Siemens S7- of the Siemens HMI series is a analog 0 – 10 V and digital 24 V pro- 1512C-1PN controller ➔ Page 45 7” touch panel for advanced appli- cess signals via USB to the PC Order no. 8065600 cations. ➔ Page 13 Order no. 8079869 Order no. 8021637

www.festo-didactic.com 39 Process automation and closed-loop control technology > MPS® PA > Process Automation Applications

MPS® PA Bottling Learning System

Function The Bottling station fills bottles with liquid. The liquid is pumped into the dosing tank from the reservoir. These bottles are transported to the filling position via conveyors. A pneumatic separator separates the bottles. The bottles are filled with different filling quantities from the dosing tank in accordance with the recipe selected.

Measurement and control The filling level of the dosing tank is detected in the filling station using an analog filling level sensor. The controller regulates the filling level to the required setpoint value via the dynamically controlled pump (0 – 10 V).

The filling level in the dosing tank is kept constant during filling, which optimizes the quality of the filling process. Various control algorithms such as P, PI or PID can be applied and optimized during experiments. The characteristics of the control process can be modified using hand valves already integrated. Control technology is clearly and practically explained in this way.

Transporting, separating, filling Few segments of the diversified process industry are associated with such a wide range of end products as the food industry. All foodstuffs, whether dairy products, baked goods, juice, beer or wine have their own requirements with regard to the handling and production of the corresponding end products. Trans- porting, separating, proportioning and filling play an important role here.

Optical sensors, adjustable using [X] background suppression, monitor transportation on the conveyors of the bottling station.

The pneumatic separator ensures that there is never more than one bottle at the filling position.

The filling quantity can be easily adjusted by selecting different recipes.

40 [X] Illustration includes additional equipment and accessories Process automation and closed-loop control technology > MPS® PA > Process Automation Applications

MPS PA Bottling Learning System 8079866 Training aims for project work Also order: – Construction, wiring, and commis- The most important components at a glance: sioning of a system for process MPS® PA workbook Bottling station 701294 technology Bottle set ➔ Page 48 567202 – Selection and application of filling 1x Trolley 541139 level sensors

MPS® PA 1x EasyPort USB 19’’ 8021637 – Measurement of electrical and Arbeitsbuch

1x FluidLab-PA closed loop, Single license 544304 process-related variables such as

1x EduTrainer Universal A4 rack with SIMATIC S7-1512C-1PN 8065600 level 1x SIMATIC Touch Panel TP700 Operator unit 8079869 – Design and commissioning of 1x I/O data cable with SysLink connectors (IEEE 488) at both ends, 2.5 m 34031 control circuits

1x Analog cable, parallel, 2 m 529141 – Analysis of control processes and 1x Safety laboratory cable, 3 m 571817 control circuits – Parameterization and optimization For simple commissioning, simulation and display using the simulation box: of P, PI or PID controllers

548590 DE Simulation box, digital/analog 526863 – Drafting of open-loop and closed- I/O data cable with SysLink connectors (IEEE 488) on both ends, crossover 167106 loop control programs Analog cable, crossover, 2 m 533039 – Process operation and monitoring Campus license (➔ Page 15): – Inspection, maintenance, and de 548590 Recommended accessories: servicing en 548591 IEC power cable ➔ www.festo-didactic.com es 548592 Compressor, 230 V 91030 fr 548593 120 V 565440 WBT Process automation ➔ Page 8

FluidLab®-PA ➔ Pages 10 – 11

Recommended training media – Design and simulation program FluidSIM® Pneumatics – WBT Open- and closed-loop control

Edutrainer® Universal with SIMATIC Touch Panel TP700 EasyPort USB 19” Simatic S7-1512C-1PN Operator unit External PC interface as table-top EduTrainer® Compact with modern, The Touch Panel TP700 Comfort equipment for the transmission of industry-standard Siemens S7- of the Siemens HMI series is a analog 0 – 10 V and digital 24 V pro- 1512C-1PN controller ➔ Page 45 7” touch panel for advanced appli- cess signals via USB to the PC Order no. 8065600 cations. ➔ Page 13 Order no. 8079869 Order no. 8021637

www.festo-didactic.com 41 Process automation and closed-loop control technology > MPS® PA > Process Automation Applications

MPS® PA 204 Complete system

With a P, PI or PID control algorithm, At a constant flow rate, the three The pressure regulation ensures a In the Bottling Station the level of (closed-loop) control technology is input materials are mixed into a re- constant high filtering quality by me- the dosing tank is recorded with an taught in a demonstrative and practi- cipe on the Mixing station. The flow ans of back-flushing. The pressure analog level sensor. By way of the cal manner. The temperature sen- rate is recorded by an electronic flow sensor features an LCD display, ana- continuously controllable pump the sor – for the Reactor station a PT100 sensor with an impeller, and is addi- log output and switching output, al- controller regulates the level to the resistance thermometer is used – tionally displayed with a float-type ways delivering the correct value. A appropriate control value. During delivers a uniform signal of 0 – 10 V flow meter. The controller sets the constant high quality is maintained bottling, the level in the dosing tank via the measuring transducer. By way required flow rate by way of the ana- by means of the proportional-pressu- is kept constant, thereby optimizing of the continuously controllable hea- log controlled pump. re regulator. the bottling quality. ter the controller sets the nominal temperatures and keeps them constant.

42 24-month Festo Didactic warranty Process automation and closed-loop control technology > MPS® PA > Process Automation Applications

MPS PA 204 Learning system (S7-1500,TP700), 220 V 8079868 Included in the scope of delivery: MPS PA 204 Learning system (S7-1500,TP700), 120 V 8079867 Various facilities for measuring, controlling and regulating The PLC control packages includes: SIMATIC S7-1500 – Simplifies commissioning, simula- 4x EduTrainer® Universal with SIMATIC S7-1512C, 4x SIMATIC Touch Panel TP700 tion and display using the simula- Operator unit, 1x Ethernet switch XB005 EduTrainer Compact tion box – Multimedia measuring, controlling, The MPS® PA 204 system contains everything you need for training: regulating, operating, monitoring Stations: Filtration, mixing, reactor, bottling with trolley, mounting frame and and commissioning using EasyPort power supply unit and FluidLab® PA closed-loop. Control technology: 1x PLC control package, 1x EMERGENCY-STOP board, – Start processes in the PLC or 2x EMERGENCY-STOP control panel, 4x EasyPort operate and monitor them with Software: 4x FluidLab®-PA closed loop the touch panel – The control task is handled by the For simple commissioning, simulation and display using the simulation box: PLC. The controller parameters are Simulation box, digital/analog 526863 set on the touch panel. All process I/O data cable with SysLink connectors (IEEE 488) on both ends, crossover 167106 variables are displayed in a user- Analog cable, crossover, 2 m 533039 friendly way – including trend graphs on the touch panel. Recommended accessories: IEC power cable ➔ www.festo-didactic.com The MPS® PA complete system Replacement filter cartridge 544303 provides everything needed for an Compressor, 230 V 91030 efficient start in measurement and 120 V 565440 control technology. Cooling unit with heat exchanger C44001 Successful project work based on modular construction

Learning by doing – the MPS® PA system offers accessible, hands-on Function Special training aims Also order: process technology. Some project The system consists of the Filtration, – Set-up, wiring, and commissioning MPS® PA workbook ideas can be implemented in a flash, Mixing, Reactor and Bottling of a system for process technology and risk-free. stations. The Filtration station filters – Measurement of electrical and a fluid. The filtrate is pumped out of process engineering variables

MPS® PA the first tank via different process such as level, flow rate, pressure, Arbeitsbuch

valves through the filter into the se- and temperature cond tank. The filtered fluid is added – Set-up and commissioning of to the first tank in the Mixing station. control circuits The Mixing station mixes different re- – Assessment of control response

cipes from three storage tanks. – Networking of process engineering The finished mixture is pumped to systems the Reactor station. The Reactor sta- – Process operation and monitoring, tion regulates the temperature of the system management fluid. Different temperature profiles, – Selection, deployment, and control 548590 DE with different mixing times, are run of process fittings Campus license (➔ Page 15): depending on the selected recipe. – Analysis of controlled systems and de 548590 The Bottling station bottles the fluid. control circuits en 548591 The bottles are carried on conveyor – Parameter setting and optimization es 548592 belts to the bottling position. A pneu- of P, PI, or PID controllers fr 548593 matic separator separates the bott- – Writing open-loop and closed-loop les. The bottles are filled with diffe- control programs WBT Process automation ➔ Page 8 rent quantities from the dosing tank, – Process operation and monitoring depending on the selected recipe. – Inspection, maintenance, and servicing

Special license rules apply for schools and educational institutes in the commercial sector.

www.festo-didactic.com 43 Process automation and closed-loop control technology > MPS® PA > Measuring and controlling

Measuring and controlling as in industry

The closest thing to reality Components Operation and configuration Advantages The MPS® PA learning system is based on industrial standards. The MPS® PA concept is based on a market leaders’ automation solutions and trends.

Simulation box – Simple commissioning of an MPS® PA station – Testing and commissioning of process components or system components of a station

FluidLab®-PA closed loop – Commissioning and testing of an or MPS® PA station FluidLab®-PA process – Analysis of process components and control processes of an MPS® PA station – Monitoring and analysis of the process sequences of a station – Testing, configuration, and optimization of control processes (2-point, P, PI, or PID controllers) – Analysis of the control response

PLC – Programming of process sequences and recipe controllers – Analog signal processing – Operation and monitoring using the touch panel – Programming of PID controllers – Configuration and parameterization of P, PI or PID controllers

44 24-month Festo Didactic warranty Process automation and closed-loop control technology > MPS® PA > EduTrainer® Universal Preferred versions

EduTrainer® Universal Preferred versions MPS® PA A4 rack with SIMATIC S7-1500

The ultimate in power and efficiency The mounting system – EduTrainer® Universal, size 1 The controller family SIMATIC S7- (W x H) 305 x 300 mm 1500 is a new controller generati- – Can be placed on a desk or in an on in the TIA portal and a milestone MPS® station in automation. It delivers maximum – Stable, powder-coated, sheet-steel performance and user-friendliness mounting system for medium and high-end applica- – 19” module simulation plate with tions in machine and plant automa- 2x SysLink plug connector for tion. MPS® station and control panel, each with 8 digital inputs and EduTrainer® Universal with: 8 digital outputs and 1x Sub-D 15-pin plug connection with CPU S7-1512C-1PN (MPS) 4 analog inputs and 2 analog out- – Main memory: 250 KB for programs puts; emergency stop jumper to and 1 MB for data connect a safety circuit for discon- – Memory card included necting 8 digital outputs. – Interface: PROFINET IRT with 2-port switch Inputs/outputs: – 32 digital inputs (24 V DC) S7-1512C-1PN (MPS-PA) 8065600 – 32 digital outputs (24 V DC/0.5A) Notes – 5x analog inputs, 4x U/I, 1x R/RTD, Order no. 8065600 is based on Siemens SCE Trainer Packages and each one contains one 16-bit resolution EduTrainer® including programming cable (Ethernet cable) and programming software STEP – 2x analog outputs, 2x U/I, 16-bit 7 TIA portal. When Siemens updates these Trainer Packages, the controllers are replaced resolution by successor models. Subject to technical implementation.

Recommended accessories: I/O data cable with SysLink connectors (IEEE 488), 2.5 m 34031 Analog cable, parallel, 2 m 529141 Safety laboratory cable, 3 m 571817

Other accessories: Analog cable, crossover, 2 m 533039

Special license rules apply for schools and educational institutes in the commercial sector.

www.festo-didactic.com 45 Process automation and closed-loop control technology > MPS® PA > EduTrainer® Universal Preferred versions

EduTrainer® Universal Preferred versions MPS® PA A4 rack with SIMATIC S7-300

The industrial standard CPU 315F-2PN/DP (MPS-PA) 1 – 256 KB RAM for program and data The modular concept of the SIMATIC – Includes MMC S7-300 offers professional PLC tech- – Interfaces: MPI, DP, PN nology from the market leader, SM 323: Siemens. With various CPUs, CPs and – 16 digital inputs (24 V DC) I/O modules, the S7-300 meets all – 16 digital outputs automation requirements. This con- (24 V DC, 500 mA) troller facilitates the use of a wide SM 334: range of fieldbuses such as AS-inter- – 4 analog inputs, 8 Bit face, PROFIBUS DP and PROFINET. (0 – 10 V, 0 – 20 mA) – 2 analog outputs The STEP 7 programming environ- (0 – 10 V, 0 – 20 mA) ment makes all industrially used PLC programming languages available, The holder system such as AWL, KOP, FUP, STEP 7-SCL, – EduTrainer® A4 rack, desktop vari- STEP 7-GRAPH and STEP 7-HiGraph. ant size 1, W x H 305 mm x 300 mm – 19” module simulation plate with EduTrainer® Universal with: 2x SysLink plug connector for MPS® PA station and control panel, CPU 314C-2PN/DP (MPS PA) each with 8 digital inputs and – 192 KB RAM for program and data 8 digital outputs and 1x D-sub – Includes MMC 15-pin plug connection with 1 S7-314C-2PN/DP (MPS PA)* 8084652 – Interfaces: MPI, Profibus-DP, 4 analog inputs and 2 analog out- 2 S7-315F-2PN/DP (MPS PA) 567099 ProfiNet puts; emergency stop jumper to – Inputs/outputs: connect a safety circuit for discon- Recommended accessories: 24 digital inputs (24 V DC) necting 8 digital outputs. I/O data cable with SysLink connectors (IEEE 488), 2.5 m 34031 16 digital outputs (24 V DC, – Can be placed on the desk or in an Analog cable, parallel, 2 m 529141 500 mA) MPS® PA station. Safety laboratory cable, 3 m 571817 – 4 analog inputs, 12-bit, 20 ms, – Stable, powder-coated, sheet-steel PC adapter, USB 539006 (±10 V, 0 to 10 V, ±20 mA, holder system Programming software STEP 7 ➔ www.festo-didactic.com 0/4 to 20 mA), 1 Pt100 input Other accessories: – 2 analog outputs (±10 V, 0 to 10 V, Digital I/O module SM323 8E/8A 184550 ±20 mA, 0/4 to 20 mA) Digital I/O module SM323 16E/16A 529142 Front-panel connector, screwed contacts, 20-pin 184554 Front-panel connector, screwed contacts, 40-pin 660560 Analog I/O module S7-SM334-4E/2A 184804 Analog cable, crossover, 2 m 533039

* Special license rules apply for schools and educational institutes in the commercial sector.

46 24-month Festo Didactic warranty Process automation and closed-loop control technology > MPS® PA > EduTrainer® Universal Preferred versions

EduTrainer® Universal Preferred versions MPS® PA A4 rack with Festo CPX-CEC CODESYS® V2.3

World language IEC 61131-3 The holder system – EduTrainer® A4 rack, desktop Benefit from automation program- variant, size 1, W x H 458 x 300 mm ming in a world language, based on – 19” module simulation plate with IEC 61131-3. 2x SysLink plug connector for MPS® PA station and control panel, Increased performance each with 8 digital inputs and CPX-CEC means improved cycle times 8 digital outputs and 1x Sub-D and more connectable actuators. The 15-pin plug connection with modular I/O system offers comple- 4 analog inputs and 2 analog out- te flexibility. Intelligent pneumatic puts; emergency stop jumper to and electric axes can be activated via connect a safety circuit for discon- fieldbus. The extensive CODESYS® necting 8 digital outputs. function library provides diagnostics – Can be placed on the desk or in an and condition monitoring options. MPS® PA station. Open- and closed-loop control – the – Stable, powder-coated, sheet-steel solution for efficient automation of holder system workstations or via remote control.

EduTrainer® Universal with:

CPX-CEC CODESYS® 2.3 (MPS PA) – 400 MHz processor CPX-CEC CODESYS 2.3 (MPS-PA) 567275 – Data memory 32 MB flash/ Notes 32 MB RAM Includes Ethernet cable for programming the CPX-CEC. – Integrated web server The Codesys® V2.3 and V3.5 programming software can be downloaded for free on the – Master CANopen fieldbus Festo website. – Communication via Ethernet (Modbus/TCP, EasyIP, TCP/IP) Recommended accessories: – Process visualization using I/O data cable with SysLink connectors (IEEE 488), 2.5 m 34031 operator unit CDPX or OPC server Analog cable, parallel, 2 m 529141 Inputs/outputs: Safety laboratory cable, 3 m 571817 – 16 digital inputs (24 V DC) Other accessories: – 16 digital outputs Analog terminal 526213 (24 V DC, 500 mA) Analog cable, crossover, 2 m 533039 – 4 analog inputs (12 Bit, 0 – 10 V, 0/4 – 20 mA) – 2 analog outputs (12 Bit, 0 – 10 V, 0/4 – 20 mA)

www.festo-didactic.com 47 Process automation and closed-loop control technology > MPS® PA > Extensions and accessories

Accessories and optional components

131 Trolley 3 PA workpiece set The trolley makes an MPS® station To fill liquids into the MPS® PA a compact and mobile unit. The sta- Bottling station. The workpieces tion is easy to mount on the trolley. are compatible with the MPS® The EduTrainer® Universal, size 1, stations. For example, the pot in the can be inserted and the emergency Pick&Place station can be sealed stop board connected. Appropria- with the lid. te through-holes in the side and re- ar panels enable orderly routing of The set comprises: cables. The front side is equipped – 6 housings black with mountings for panels. The trol- – 6 housings red ley is supplied complete with twin – 6 housings silver 4 castors. – 6 housings transparent – Height (including castors, to – Diameter outside D = 40 mm bottom edge of profile plate): – Height H = 25 mm 750 mm – Volume V = 15 ml 2 – Width: 700 mm – 24 lids black – Depth: 700 mm Order no. 554301 Order no. 541139 4 Bottle set 2 Pump For filling liquids or solid bulk materi- Centrifugal pump for circulating and als in MPS® PA stations, for example conveying (cooling) water a “Filling” station. – 24 V DC – 26 W The set consists of: – Flow rate: approx. 10 l/min – 20 transparent plastic containers Order no. 170712 (material: ABS/Terlux) Diameter D = 40 mm Height H = 60 mm Capacity V = 50 ml – 20 lids Order no. 567202

48 24-month Festo Didactic warranty Process automation and closed-loop control technology > MPS® PA > Extensions and accessories

1 Tank, round 4 Cooling unit with heat exchanger 1 4 The tank can be used with a variety – Refrigerator with temperature of different mountings in the MPS® controller and 4 l cooling tank PA station for mixing and filling as with built-in circulation pump well as with EduKit PA. – Cooling output: approx. 380 W at – Volumetric capacity 3 l +30°C (RT) – Operating temperature max. 65 °C – Temperature range: – Scaling 0.5 – 3 l -10 °C to +40 °C – Incl. mounting material – Power supply: AC 230 V/50 Hz or Order no. 548596 110 V/60 Hz Other variants on request. – Heat exchanger with profile foot – 2 hand valves 2 Water-air cooler – Connection accessories (flexible tu- – Aluminum heat exchanger with be, connector etc.) copper line and flexible plug-in – Overall dimensions (W x L x H): fittings 26 x 37 x 40.5 cm – 2 24 V DC axial fans with 0 – 10 V Order no. C44001 adjustable speed input and enco- 2 5 der speed feedback 5 DC Wattmeter – Profile foot for mounting The first step towards discovering – Connecting cable for I/O connec- potential savings involves tion board measurement of power consumption. – 1 digital output, optional: The DC Wattmeter is a smart meter 1 analog input 0 – 10 V for training facilities with a 24 V DC – Medium mains water power supply and up to 120 W Order no. 8080632 power consumption. All measured values can be read out via data 3 Tool set transmission with the integrated The tool set is an aid to easy wor- Ethernet port. Power consumption is king on stations. A practical read out as an analog signal within a mini-systainer includes: range of either 0 to 10 V DC – 200 mm steel rule or 4 to 20 mA. 3 6 – Open-jawed spanners size 7, 8, Order no. 573261 9, 10 – Adjustable spanner 6 Replacement filter cartridge – Side cutter Replacement filter cartridge for – Insulation-stripping pliers MPS® PA Filtering Station. – Wire end sleeve pliers Order no. 544303 – Screwdriver set, hex, 1.5 – 6 – Screwdriver, hex, 0.9; 1.3 – Screwdriver, cross-head, PZ02 – short – Screwdriver, flat, 2.5 x 75; 4.0 x 100 – Screwdriver, flat, 1.2 – 1.6 – Tubing cutter – Fiber-optic cable cutter – Workpiece, red, black, silver – 100 x cable binders 2.5 x 100 – 100 x wire end sleeves 0.25 – 100 x wire end sleeves 0.75 Order no. 539767

www.festo-didactic.com 49 Hybrid training factories

50 AFB factory hybrid production ...... 52

51 Process automation and closed-loop control technology > Hybrid training factories > AFB factory

AFB factory hybrid production

Megatrend: Hybrid automation Hybrid industries are the industries which require systems and solutions It’s a fact that production and pro- for both process and production en- cess automation have become inse- gineering. The most striking examp- parable in almost all manufacturing les are the food, confectionery and environments. Hybrid automation re- tobacco industries and the phar- presents the convergence of produc- maceutical industry. tion and process automation which is more than logical, given the trend Whether process and production towards convergence of the two au- oriented, or hybrid production, tomation techniques in the so-called Festo Didactic training factories offer hybrid industries. a unique range of facilities for training in automation for all industries – from incoming goods, through process and production engineering departments, to outgoing goods.

52 Worldwide at your ﬁ ngertips. Find your contact person at: www.festo-didactic.com Process automation and closed-loop control technology > Hybrid training factories > AFB factory

The mix is the key Flexibility

Mechatronics is also making its Making processes more flexible, sys- mark outside production automati- temizing product quality, responding on. Intelligent drive solutions, fea- faster to new market trends – the turing high-precision mechanical drinks industry has much more to components, a range of different do in this day and age than merely drives, measured data acquisiti- quenching our thirst. On the one on and evaluation as well as integ- hand there is a need to establish and rated communications interfaces, maintain a broad product spectrum ensure safe, optimized process au- and introduce new products in order tomation too. to generate new demand, while on the other, legislation is increasingly demanding greater transparency of manufacturing processes.

www.festo-didactic.com 53 Process automation and closed-loop control technology > Hybrid training factories > AFB factory

Innovative technology and innovative learning

Innovative technology Pneumatic and electric drive technology from Festo is a byword for innovation in industrial and process automation – from the single product through to the turnkey solution. With the AFB training factory we are for the first time delivering a learning environment which consciously in- corporates trends and innovations from all areas of automation technology: – Electric and pneumatic linear drive units – Semi-rotary drives and grippers – Valves and valve terminals – Sensors – Vision and control systems

The AFB training factory is designed and equipped like a state-of-the-art industrial plant, based on the automation know-how and engineering experience of Festo.

Innovative learning Only by engaging in innovative learning using innovative technology can trainees be optimally prepared for their future work. Comprehensive documentation, software tools for simulation and visualization and a variety of WBTs complete the AFB range of facilities.

54 24-month Festo Didactic warranty Process automation and closed-loop control technology > Hybrid training factories > AFB factory

In focus: the production process for six-packs

Six-packs are produced in four zones of the hybrid training factory. The following processes are mapped: – Production of the liquid – Production and feed of the caps – Bottle feed – Transport – Packaging – Storage – Order compilation – Logistics

Zone 4 Transport and logistics

Zone 3 Zone 1 Production automation Process automation

Zone 2 Filling and packing

www.festo-didactic.com 55 Process automation and closed-loop control technology > Hybrid training factories > AFB factory

The production zones

Zone 1: Specialist knowledge of program- Zone 2: In the training factory, for examp- Process automation ming, such as recipe preparation, Filling and packing le, the position and fill level of each or of plant documentation, such as bottle and the state of completion of Filtering, mixing, temperature con- reading and drafting R-I flowcharts Not only dosing, filling, capping and each lot is recorded by various opti- trol; recording, evaluating and cont- or EMSR location diagrams are key packing, but also the acquisition, cal sensors and a high-speed came- rolling typical process variables such focus areas in the training. Control storage and reliable management ra. The production data can be fully as temperature, level, pressure or technology plays a key role in pro- of product and quality data are key tracked by means of RFID tags in the flow rate; pumping fluids; shutting cess automation, in order to ensu- tasks in this section of the training bottle caps. A range of automation off pipelines; installing, commissio- re high product quality. The proces- factory. components, such as belts with elec- ning or maintaining butterfly valves, ses selected for the training factory tric drives, various handling units, slide valves or ball valves. These are and the transparent design of the Technologies such as RFID are be- programmable logic controllers and just some examples of the wide vari- stations enables control technology coming ever more prevalent in the the latest operator control and mo- ety of possibilities in this section of to be taught in a practical and visu- production environment, in order to nitoring tools, trainees are provided the training factory. al manner. cope with the continually increasing with an ideal platform to learn these number of product variants and to key aspects. comply with the more stringent legal requirements in terms of product quality in the food or pharmaceuti- cals sector. Full recording of all ingre- dients or components used and the factors influencing the manufacture of a product must be ensured. Vision and sensor systems also play a key role in improving product quality and production flexibility.

56 Worldwide at your ﬁ ngertips. Find your contact person at: www.festo-didactic.com Process automation and closed-loop control technology > Hybrid training factories > AFB factory

Zone 3: In the training factory in this section Zone 4: Chaotic or systematic warehousing, Production automation the caps are produced, tested and Transport and logistics optimization of the material flow, pl- fed to the bottles by the filling stati- anning and prioritizing orders are the Fast cycle times, part gripping, on. Programmable logic controllers Almost all production facilities need key areas of focus in this section of handling, detection, differentiation, monitor and control the production logistics functions such as materials the factory. separation and mounting are process. Various sensors record the transportation or warehousing. At characteristic features of production end positions of the actuators or the AFB training factory, too, this is a Particular demands are placed on automation – the classic world of identify and differentiate between key aspect: Empty six-packs have to line automation in this section too, the mechatronics engineer. Program- the work-pieces. Typical actuators be conveyed to the order compilati- however: ming controllers, adjusting sensors, used in production automation, such on station or placed in storage. Com- – Signals from the transport systems operating, maintaining and servicing as linear cylinders, swivel cylinders, pleted six-packs are delivered just in must be sent over long distances to individual lines in a plant are typical motors, parallel grippers or vacuum time, or stored in an interim facility. the transport controller. activities. suction cups ensure fast, precise mo- – High-performance drive units and vement. positioning systems ensure fast, precise movement in the automatic warehouse. – The communications required for this are based on systems such as the AS interface or CAN.

www.festo-didactic.com 57 Process automation and closed-loop control technology > Hybrid training factories > AFB factory

AFB training factory

Optimum operator control Everything in hand Tried and proven New Whether via touch panel, visualiza- Whether bottle or six-pack, the pro- The MPS® stations, which have be- Automation technology is taught tion system or control panel, all the fessional handling units in the AFB en deployed for training purpo- using state-of-the-art equipment; stations and the entire training facto- training factory ensure a safe, pre- ses thousands of times all over the not just the new MPS® PA stations, ry can be operated and monitored in cise, fast material flow. world, supply the caps in the training but also the automatic warehouse, a highly user-friendly way. factory. The stations particularly ena- the filling station and the order com- ble an optimum level of highly so- pilation station. phisticated training in mechatronics.

58 24-month Festo Didactic warranty Process automation and closed-loop control technology > Hybrid training factories > AFB factory

AFB-FMRQ-BP-DSPB On request Visualization Either an overview of the comple- Package te plant or access to each individual Comprising: station is available; the visualizati- Stations on system at the AFB training factory Zone 1: MPS® PA filtering*, mixing*, reactor*, filling (quality sampling)* stations permits monitoring of all signals and Zone 2: AFB filling and order compilation stations provides trend graphs of the analog Zone 3: MPS® distribution**, separation**, processing**, buffering** and handling stations** process variables, with remote access Zone 4: AFB pallet transport system, AFB station automatic warehouse and to the various functions and monito- incoming goods and outgoing goods. ring of all processes. All training fac- Software and media tory stations communicate via TCP-IP STEP 7 Trainer Package programming software, CIROS®, FluidLab®-PA, with the visualization computer. Mechatronics Assistant, WinCC RFID option * Including mobile base frame, touch panel and S7-300 EduTrainer® Universal. Full tracking and documentation of ** Including mobile base frame, MPS® control panel and S7-300 EduTrainer® Universal. the entire production process is de- manded in more and more areas of industry. The AFB training factory also makes this possible: Produc- tion data such as the recipe or batch identifier are stored on the mobile data carriers fixed to each individual bottle and can be checked prior to shipping. This means that state-of- the-art RFID technology can now be integrated highly demonstratively in- to automation training.

Function storage via the belt rotation system – Networking sensors and actuators The AFB training factory produces or delivered for shipping. Empty six- via AS-interface complete six-packs. All the produc- packs can be conveyed back into the – Use and commissioning of a CAN tion steps involved are covered, from system on roller conveyors and eit- network production of the liquid through to her placed in storage or fed directly – Networking automated systems packing of the containers and sto- into the production process. with Ethernet TCP-IP rage and shipping of the finished – Measurement and control of product. Training content electrical and process engineering The multitude of stations and the variables such as level, flow rate, The process automation section of technologies embedded in them pressure and temperature the plant is where the liquid is pro- permit an investigation of almost all – Process operation and monitoring, duced: Raw materials are filtered, relevant areas of control and auto- system management mixed together with other ingre- mation technology. – Selection, deployment and control dients according to different recipes, – Use of RFID technology of process fittings temperature-controlled and stored – Vision systems and camera ready for use. In-line samples can – inspection be taken from the ongoing process – Use and programming of PLCs before the liquid reaches the filling – Application of various handling station. Bottles from a belt convey- devices and grippers or are filled and capped on a rotary – Application of various electrical dri- indexing table. The bottles are then ves (DC, AC) sealed with machined and tested – Application of frequency caps and packed into six-packs. De- converters pending on the order, the completed – Use of multi-axis handling systems six-packs can be placed in interim for handling and palletizing

www.festo-didactic.com 59 Process automation and closed-loop control technology > Hybrid training factories > AFB factory

AFB filling station

The filling station includes a large number of functions typical to the food industry: Bottle feed by convey- or, dosing with a dosing cylinder and filling and capping on a rotary indexing table.

The station can be operated both as a stand-alone unit or in conjunction with other stations.

In stand-alone operation the caps must be fed manually. When operated in conjunction with other stations, the caps can be fed by way of a handling station (MPS®). Filled and capped bottles are forwarded by conveyor to the next station (order compilation).

The liquid being filled is stored in a tank on the station. The tank can be filled manually or way of additional process stations (e.g. MPS® PA).

The station is controlled by a Edu- Trainer® Universal unit and operator control is via touch panel. Individu- al step and continuous cycle options are available. Status and messages are indicated graphically on the panel.

Specific training content – Set-up, wiring and commissioning of an automated station – Use of pneumatic linear units with variable stroke – Use of pneumatic linear swivel units – Controlling and monitoring material flow on a conveyor and a rotary indexing table – Dosing and filling – Process operation and monitoring

On request

60 24-month Festo Didactic warranty Process automation and closed-loop control technology > Hybrid training factories > AFB factory

AFB order compilation station

With a high-precision 2-axis industrial handling system, 2 by 3 bottles are packed into each six-pack on the order compilation station.

The bottles are carried on conveyor belts to the handling station. A high- speed camera checks the six-packs.

The camera features a built-in controller which handles the complete image evaluation process.

With its TCP-IP interface and the additional CAN master interface, the camera enables wide-ranging communication options.

The station is controlled via an Edu- Trainer® Universal. Different operation modes can be selected on the control panel.

Specific training content – Set-up, wiring and commissioning of an automated station – Use of pneumatic handling unit with gripper – Controlling and monitoring material flow by conveyor – Vision systems, quality and process control with intelligent ca- meras

On request

www.festo-didactic.com 61 Process automation and closed-loop control technology > Hybrid training factories > AFB factory

AFB automatic warehouse station

The automatic warehouse can hold up to 16 six-packs on 4 levels each with 4 bays. A cartesian 3-axis handling system is used for stock movement. 2 toothed belt axes are driven by intelligent servomotors with an integrated servo amplifier, controller and CAN bus interface.

The third axis is executed as a rod- less linear unit with precision guides.

The station is controlled by an Edu- Trainer® Universal with CAN master. The color touch panel of the automatic warehouse provides user- friendly operation and monitoring.

Items can be easily taught-in, and stock levels clearly initialized and modified.

Specific training content – Set-up, wiring and commissioning of an automated station – Use of pneumatic linear units – Electric drive and control technology – Intelligent CAN bust technology – Warehousing and logistics – Process operation and monitoring

On request

62 24-month Festo Didactic warranty Process automation and closed-loop control technology > Hybrid training factories > AFB factory

AFB incoming goods/outgoing goods station

Full six-packs awaiting shipping are placed by the pneumatic 3-axis handling unit on one of the two outgoing goods ramps. The handling unit features a pneumatic linear gripper to grip the six-packs.

The axes used are pneumatic linear axes developed specially for industrial assembly and handling systems.

Empty six-packs can be fed in by way of the incoming goods conveyor.

The station is controlled by a Edu- Trainer® Universal. Different operation modes can be selected on the control panel.

Specific training content – Set-up, wiring and commissioning of an automated station – Use of pneumatic handling units with gripper – Handling technology – Controlling and monitoring material flow by conveyor belt and roller conveyor

On request

www.festo-didactic.com 63 Process automation and closed-loop control technology > Hybrid training factories > AFB factory

AFB pallet transport system

The material flow within the AFB lines is implemented by the pallet transport system. The six-packs are conveyed to the individual stations on pallets which are equipped with an identification system. The transport system features 4 stop points, and can be expanded at any time.

The belt segments are driven by 4 AC motors.

The control is handled by a PLC with frequency inverter – professionally housed in the control cabinet. Com- munication with the stop points is via AS interface. The pneumatic stop- pers are controlled using industrial valve terminals.

Specific training content – Set-up, wiring and commissioning of an automated station – Use of AC motors – Electrical drive technology – Use of frequency inverters – Pallet identification – AS interface fieldbus technology – Material flow and logistics – Protection circuits – Design of industrial control cabi- nets

On request

64 24-month Festo Didactic warranty Process automation and closed-loop control technology > Hybrid training factories > AFB factory

AFB factory, focus on bulk goods

Found everywhere! Practical training Conveying of bulk goods or Everything under control There is a worldwide market behind The handling of bulk goods requires complete production process? Stations are controlled using the the term “bulk goods”. In almost special know-how. The exclusive use The stations are specially designed most modern automation and every branch of production, bulk of typical industrial components in for training on bulk goods and can computer technology. With system goods can be found as raw materials, the learning stations emphasizes the be used individually as well as in a visualization the entire system can semi-finished materials or finished required hands-on experience and network with the stations of the AFB be viewed or each individual station parts. Whether building materials, ensures the quick transfer of know- factory. This offers a training factory can be accessed; it enables the mo- such as sand, gravel and cement, ledge from training to practice. that includes the complete process nitoring of signal statuses, the remo- or foodstuffs, such as grain and chain, from providing and preparing te access of different functions and sugar – bulk goods must be stored, raw materials, to quality testing, pa- the monitoring of all processes, di- dispensed, weighed, transported or ckaging, storage and finally the pro- rectly on the system using a touch packaged. cessing of customer orders. panel or via the master computer.

www.festo-didactic.com 65 Process automation and closed-loop control technology > Hybrid training factories > AFB factory

AFB stations, dispensing/sorting bulk goods

Different types of conveying A wide range of processes are used in production systems for handling bulk goods. It therefore makes sense that these can also be found in the AFB training stations for dispensing and sorting:

Conveying with a conveyor In the dispensing station, the conveyor acts as a pressure feed. Corn is dispensed from its container via the conveyor to a funnel and is transported to the next station by means of compressed air.

Screw conveyor With the screw conveyor, the bulk goods are carefully conveyed, making optimal dispensing possible. The dispensing screw is driven by a servo motor with a built-in controller.

High-speed quality checking and diagnostics Imperfect grains are detected during conveying and automatically separated. This requires the quick detection and reaction of the actuators, which the human eye can hardly follow. To support the diagnostics and commissioning of these fast motion sequences, an intelligent compact camera system with up to 2000 images per second are used in the AFB factory. This means that the latest diagnostic techniques can be taught.

AFB station dispensing bulk goods Order no. AFB-D AFB station sorting bulk goods Order no. AFB-A

66 24-month Festo Didactic warranty Process automation and closed-loop control technology > Hybrid training factories > AFB factory

One training factory – over 100 different training systems

More than 15 stations can be integrated into the AFB training factory. In addition to the new AFB stations it also features stations from the MPS® family and stations from the new MPS® PA product line.

The unique interface and communications concept enables quick and easy modification of the factory layout.

This means the stations can be deployed at any time individually or in small groups for teaching purposes, and the AFB training factory can be assembled in different project stages.

www.festo-didactic.com 67 EDS® – Environmental Discovery System

68 Water Management ...... 70 System description ...... 70 Stations...... 72 Basic water circuit system ...... 84 WWTP VR-Simulator ...... 86

Solar Thermal ...... 88

Nacelle – Wind Power Generation ...... 90

Energy Cube ...... 92

69 EDS® – Environmental Discovery System > Water Management > System description

EDS® Environmental Discovery System Discovering the water circuit

Water tower

Rain

Consumer Water treatment plant Reservoir

Rain overflow River, basin lake

Wastewater

Groundwater/Source

Clean water for everyone: Teaching the water circuit: Experience process control Setup times and operating costs – With modern technology! In a small space! engineering Less is more Complex systems require responsible Experience the complexity of corpo- One click in the control room needs Add water, start PCs and software – operation, as the applications have rate working processes from admi- to be thought through, as a swit- and you’re ready to start water circuit far-reaching effects on humans, the nistration, technology and science in ching signal changes the system training. plant and the environment. just a few square meters. functions invisibly to the operator. The effects often appear hours later. Plastic granules are used as the The different EDS® Water Manage- All stations are mobile and compact In the worst case, they can result in soiled load and can be air-dried and ment stations prepare users op- enough to fit on a table-top. water pollution or wasted energy and re-used after utilization – reducing timally for these varied tasks and resources. the operating costs of the training systems with state-of-the-art tech- system to water and electricity. nology. EDS® Water Management allows you to experience the effects directly and rapidly.

70 Worldwide at your ﬁ ngertips. Find your contact person at: www.festo-didactic.com EDS® – Environmental Discovery System > Water Management > System description

cycle pure hot energy clean snow ripple cold warm spring drop life swimming thirst rainbow immersing bath fog fresh gargle wade wet Wastewater health splash treatment plant wash ice rain River, lake irrigation river drink ﬂushing power cloud current waterfall ocean

General training content Hardware, software, teachware, – Controlling, regulating and training monitoring physical variables such For ideal training – The workbooks as levels, flows and pressure with theory sections and exercise – Technical/physical functions of scenarios are perfectly customized sensors and actuators as well as for the stations. There are digital wiring, adjustment and paramete- training programs on many topics for rization presentation or self-learning phases. – Analyzing controlled systems, A wide range of training courses is parameterizing and optimizing available for training staff. regulators – System operation, maintenance, EDS® Water Management offers the troubleshooting and repair required planning documents, Basic water circuit system Control test in the laboratory – Plant engineering e.g. electric and pneumatic circuit With the basic water circuit system, Laboratory control tests are required – Optimization and energy diagrams, process flowcharts, data comprising the four main stations, to verify the in-line measurement monitoring sheets and operating instructions. you are ideally equipped to get to technology of process engineering – Electronic data processing All documents comply with European know the world of process com- systems. – Reading and interpreting process standards. mand, measurement and control flowcharts, electrical and pneuma- technology. EDS® Water Management is the ideal tic circuit diagrams addition for combining your new If you operate the stations individu- knowledge directly with your ally, up to three students can work laboratory, applying scientific skills. on the following learning areas: – Plant engineering, process and laboratory technology – Electrical engineering – Automation/process control engineering and administration Member of

www.festo-didactic.com 71 EDS® – Environmental Discovery System > Water Management > Stations

Water purification station Water = Drinking water?

Function The station represents a basic logic function of water treatment in the form of a water storage system with an overflow rim. A groundwater tank with a submersible pump is required for operation.

Focal points include: – Setting flow rate values for volume control – Level measurement via analog pressure measurement – Level sensing via capacitive proximity sensors

The training documents reveal how a flocculation reaction is implemented by adding a flocculant, and how sedimentation can occur in spite of the flow.

Drinking water and chlorine Chlorine is used worldwide to preser- ve drinking water. Over-metering not only increases the plant operator’s costs unnecessarily, it also pollutes the environment and endangers the consumers. The additional chlorine measurement package with manual metering technology is a 1:1 training scenario for online chlorine measurement. This allows you to learn how to operate a chlorine metering system, and react to malfunctions and optimize the system.

72 24-month Festo Didactic warranty EDS® – Environmental Discovery System > Water Management > Stations

Water purification station 8024504 General training content Recommended training media The station is fully assembled, wired and tested. ➔ Page 71 – Workbook Water purification ➔ Page 17 Including control system with FluidLab®-EDS® Water Management, EasyPort, connecting Learning content for project work cables, accessory set and “Getting Started” technical documentation. – Function of an overflow rim :DWHUSXULąFDWLRQ – Analog level measurement via EDS® Water Management Main components a pressure sensor Workbook

3 l tank, including an overflow rim, capacitive proximity sensor, float switch, impeller flow – Capacitive proximity sensor for With CD-ROM sensor, pressure sensor , 2/2-way solenoid valve, non-return valve, electric connection level querying board, aluminum profile plate. – Basic processes of precipitation, flocculation and sedimentation Including control system with FluidLab®-EDS® Water Management, EasyPort, connecting cables, accessory set and “Getting Started” technical documentation. Training content with water supply tank

For single operation, a water supply tank/ground water (order no. 8024503) is required. – Activation of a pump for flow Festo Didactic 8027887 en control Necessary accessories, also order: – Regulation variants with capacitive 1x Water supply tank/ground water 8024503 sensors for level control – Workbook Monitoring, Control and 1x Tabletop power supply unit ➔ www.festo-didactic.com Optimization Training content with additional – Workbook Energy Optimization Recommended accessories: chlorine measurement package – WBT Open- and Closed-Loop 1x Additional chlorine measurement package 8025419 – Measuring chlorine content Control 1x DC Wattmeter 573261 – Effects of excessive or insufficient – WBT Process Automation 1x Trolley with plate 8039990 chlorine metering – Water supply technology training 1x Tool set 539767 set ➔ www.festo-didactic.com 1x Pipe and tubing cutter 7658 Technical data – Sewage technology training set – Water (10 – 15 l) ➔ www.festo-didactic.com – Power supply: 24 V DC – 3 digital inputs – 3 digital outputs – 4 analog inputs – 1 analog output – Dimensions (H x W x D): 355 x 1100 x 400 mm

Water supply tank/ground water Additional chlorine measurement Main components: package – Systainer with T-LOC system, 30 l Optional extension for the water – Adapter for piping connectors treatment station: Measurement of – Submersible pump free chlorine. This package is equip- – Prefilter ped with a dropping funnel, a memb- – Float switch rane-covered, amperometric measu- – Water sieve ring cell and an indicator that can be – Mobile roller system parameterized. The measuring cell Order no. 8024503 functions within an operating range of 4 to 9 pH. Order no. 8025419

www.festo-didactic.com 73 EDS® – Environmental Discovery System > Water Management > Stations

Water supply station To the very last drop ...

Function The station deals with water storage and distribution via an elevated container, e.g. a water tower. The elevated container is filled via a pump, which can be operated in open- or closed-loop control mode. Water is withdrawn via valves.The process command software confi- gures its switching characteristics. Depending on the withdrawal characteristics, feedback to the pump controller and shock loads for wastewater transport can result.

Balancing the water quantity provided with the water quantity delivered is another focus. In many water supply systems, leakages are a significant waste, and elimination by trained personnel is highly important.

Training by simulating a leakage using a valve, and subsequent location of the leakage are useful exercises.

74 24-month Festo Didactic warranty EDS® – Environmental Discovery System > Water Management > Stations

Water supply station 8024505 General training content Recommended training media The station is fully assembled, wired and tested. ➔ Page 71 – Workbook Water Supply ➔ Page 17 Including control system with FluidLab®-EDS® Water Management, EasyPort, connecting Learning content for project work cables, accessory set and “Getting Started” technical documentation – Setting the pump to open- and Water supply closed-loop control mode and

EDS® Main components determining the effect on the Water Management Workbook 3 l tank, capacitive proximity sensor, float switch, impeller flow sensor, ultrasound sensor, delivery rate

With CD-ROM centrifugal pump, 2/2-way solenoid valve, 2-way ball valve with pneumatic semi-rotary – Determining the interaction drive, electric connection board, aluminum profile plate. between pressure and flow rate in a piping system Note – Controlling the water supply via va- For single operation, a water supply tank/ground water (order no. 8024503) is required. rious valve types and showing the effects of shock loads Necessary accessories, also order: – Finding water losses in distribution Festo Didactic 1x Tabletop power supply unit ➔ www.festo-didactic.com networks and showing problems in 8027888 en 1x Compressor ➔ www.festo-didactic.com leakage detection 1x Compressor accessories 102725 – Measuring/controlling levels with – Workbook Monitoring, Control ultrasound sensors and Optimization Recommended accessories: – Understanding and applying the – Workbook Energy Optimization 1x Water supply tank/ground water 8024503 function of pneumatically driven – WBT Open- and Closed-Loop 1x DC Wattmeter 573261 valves and fittings Control 1x Trolley with plate 8039990 – WBT Process Automation 1x Tool set 539767 Technical data – Water supply technology 1x Pipe and tubing cutter 7658 – Operating pressure: training set 4 – 6 bar (50 l/min) ➔ www.festo-didactic.com – Water (10 – 15 l) – Sewage technology training set – Power supply: 24 V DC ➔ www.festo-didactic.com – 5 digital inputs – 7 digital outputs – 4 analog inputs – 1 analog output – Dimensions (H x W x D): 55 x 1200 x 400 mm

Maximum fill level Minimum fill level Losses (friction in gravity-fed pipe, local network, service pipe to premises) Minimum supply Upper pressure limit of pressure zone Maximum supply pressure Trolley with plate DC Wattmeter Stable sheet steel construction with The DC Wattmeter is a smart meter Height of pressure zone table plate. Dimensions (W x H x D for training facilities with a 24 V DC including rollers to bottom edge of power supply and up to 120 W pow- profile plate): 700 x 770 x 700 mm er consumption. All measured values Order no. 8039990 can be read out via data transmissi- Lower limit of pressure zone on with the integrated Ethernet port. Power consumption is read out as an analog signal within a range of either 0 to 10 V DC or 4 to 20 mA. Order no. 573261

www.festo-didactic.com 75 EDS® – Environmental Discovery System > Water Management > Stations

Wastewater transport station Water becomes wastewater

Function The “wastewater transport” station teaches control technology for wastewater disposal and the associated processes. It comprises four sub- areas: – Feeding device for supplying a soiled load – Sewage pipe section with branch – Tank with overflow rim as a rain retention and sedimentation basin – Tank as a primary settlement tank for the biological stage and the option of starting sludge removal via a pneumatically automated fitting.

Plastic granules are used as the soiled load and can be air-dried and re-used after utilization. Flooding due to rainfall or problems transporting solids can be simulated realistically.

The fluids are supplied to the primary settlement tank via a pump. A flow meter records the flow rate, which is configured via a motor control system of the pump or a proportional media valve.

The media valve functions based on the principle of a pneumatically activated constriction-hose valve. The throttle opening can be configured via air pressure with a proportional pressure regulator valve. That allows the effects on energy efficiency and the flow control quality to be shown clearly.

76 24-month Festo Didactic warranty EDS® – Environmental Discovery System > Water Management > Stations

Wastewater transport station 8024506 General training content Recommended training media The station is fully assembled, wired and tested. ➔ Page 71 – Workbook Wastewater transport ➔ Page 17 Including control system with FluidLab®-EDS® Water Management, EasyPort, connecting Learning content for project work cables, 1x accessory set with sedimentation granules and “Getting Started” technical – Transporting solid matter in a Wastewater transport documentation. sewer system using different flow

EDS® Water Management velocities Workbook Main components – Effects of exceeding the hydraulic

With CD-ROM 3 l tank, including overflow rim, 1 l tank, gravity duct, capacitive proximity sensor, float capacity switch, magnetic-inductive flow sensor, ultrasound sensor, centrifugal pump, proportional – Naming the basic mechanisms that media valve, proportional pressure regulator valve, pneumatic slide, metering screw for make flushing necessary metering solids, electric connection board, aluminum profile plate. – Functions of a rain overflow basin – Basic functions of sedimentation in Note a flow basin For single operation, a water supply tank/ground water (order no. 8024503) is required. – Level measurement with an ultra- Festo Didactic sound sensor 8027889 en Necessary accessories, also order: – Functions of pneumatically driven 1x Tabletop power supply unit ➔ www.festo-didactic.com valves and fittings – Workbook Monitoring, Control 1x Compressor ➔ www.festo-didactic.com and Optimization 1x Compressor accessories 102725 Technical data – Workbook Energy Optimization – Operating pressure: – WBT Open- and Closed-Loop Recommended accessories: 4 – 6 bar (50 l/min) Control 1x Water supply tank/ground water 8024503 – Water (10 – 15 l) – WBT Process Automation 1x Sedimentation granules 8037688 – Power supply: 24 V DC – Water supply technology 1x DC Wattmeter 573261 – 5 digital inputs training set ➔ www.festo-didactic. 1x Trolley with plate 8039990 – 5 digital outputs com 1x Tool set 539767 – 4 analog inputs – Sewage technology training set 1x Pipe and tubing cutter 7658 – 2 analog outputs ➔ www.festo-didactic.com – Dimensions (H x W x D): 1200 x 1200 x 400 mm

Sedimentation granules Compressor For demonstrating the sedimentati- Oil-lubricated, extremely quiet (45 on process: dB (A)) compressor. Ideally suited for – Plastic granules, red use in classrooms. With pressure re- – Volume content 0.5 l (corresponds gulator and water separator. to approx. 340 g) 230 V 91030 – Packaged in a PVC wide-neck con- 100 – 120 V 565440 tainer Order no. 8037688

www.festo-didactic.com 77 EDS® – Environmental Discovery System > Water Management > Stations

Wastewater treatment station More than just sludge treatment

Function The station maps the physical functions of wastewater treatment after the sludge treatment and contains an aeration tank and a secondary settlement tank. Plastic granules are used as the soiled load and can be air-dried and re-used after utilization. The sludge return has a flow measurement system with an adjustable pump for setting and monitoring the sludge return ratio.

The oxygen feeding on the station functions using an electrically adjustable compressed air diaphragm pump. Combined with the available oxygen sensor, there is also an option of extending the oxygen feeding system to a control circuit.

Economical oxygen regulation Adding oxygen to water is not only relevant in the wastewater sector, but also in fish breeding or biore- actors.

In order to guarantee energy-optimized oxygen feeding, in-line oxygen measurement is required and must be combined with the oxygen feeding actuator in a control circuit. That avoids unnecessary energy use and possible biochemical malfunction.

EDS® Water Management forms a neutral learning environment on the subject of oxygen feeding regulation. Periodic addition of sodium sulphi- te (Na2SO3) to the upstream supply water causes a continuous oxygen consumption, thus simulating the oxygen demand of bacteria eating up organic substances in a real biological treatment of wastewater.

Handling with real wastewater is too complex and therefore not planned.

78 24-month Festo Didactic warranty EDS® – Environmental Discovery System > Water Management > Stations

Wastewater treatment station 8024507 General training content Recommended training media The station is fully assembled, wired and tested. ➔ Page 71 – Workbook Wastewater Treatment ➔ Page 17 Including control system with FluidLab®-EDS® Water Management, EasyPort, connecting Learning content for project work cables, accessory set with sedimentation granules and “Getting Started” technical docu- – Behavior of flakes at different flow Wastewater treatment mentation. velocities and different solid loads EDS® Water Management – Hydraulic overloading of a was- Workbook

Main components tewater treatment plant and the With CD-ROM 3 l tank, including an overflow rim, 10 l tank, ventilation system, capacitive proximity sen- consequences sor, float switch, magnetic-inductive flow sensor, centrifugal pump, 2/2-way solenoid valve, – Basic function of aerobic water electric connection board, aluminum profile plate. treatment – Function of sludge return Note – Analog level measurement via For single operation, a water supply tank/ground water (order no. 8024503) is required. a pressure sensor

Festo Didactic 8027890 en Necessary accessories, also order: Training content with additional 1x Tabletop power supply unit ➔ www.festo-didactic.com oxygen measurement package – Measuring the quantity of – Workbook Monitoring, Control and Recommended accessories: dissolved oxygen Optimization 1x Additional oxygen measurement package 8025418 – Showing the advantages of conti- – Workbook Energy Optimization 1x Water supply tank/ground water 8024503 nuous measurement/control of the – WBT Open- and Closed-Loop 1x Sedimentation granules 8037688 oxygen content Control 1x DC Wattmeter 573261 – WBT Process Automation 1x Trolley with plate 8039990 Technical data – Water supply technology training 1x Tool set 539767 – Water (10 – 15 l) set ➔ www.festo-didactic.com 1x Pipe and tubing cutter 7658 – Power supply: 24 V DC – Sewage technology training set – 5 digital inputs ➔ www.festo-didactic.com – 5 digital outputs – 4 analog inputs – 2 analog outputs – Dimensions (H x W x D): 710 x 900 x 400 mm

Water supply tank/ground water Additional oxygen measurement Main components: package – Systainer with T-LOC system, 30 l Optional extension for the wastewa- – Adapter for piping connectors ter treatment station. Measuring cell – Submersible pump for dissolved oxygen with integrated – Prefilter optoelectronics. Measuring princip- – Float switch le: Oxygen-dependent luminescence. – Water sieve Order no. 8025418 – Mobile roller system Order no. 8024503

www.festo-didactic.com 79 EDS® – Environmental Discovery System > Water Management > Stations

Sand filtration station For the tough jobs

Function This station focuses on the filtration processes for separating solids frequently used in drinking and sewage technology. As in nature, the sand layers are used to retain the undissolved and suspended pollutants via deep-bed filtration as it trickles through. The pollutants are trapped in the sand layer and are deposited as filter cake. With time, the permeability decreases, the water level above the sand layer rises and is recorded via sensing. The sensor signal shuts off the inlet and starts the backwash process.

Parameterization of the filtration process is configured on the PC via the enclosed software, such as the change of the backwash time or the pressure adjustment of the purge air to break up the filter cake.

The structure of the different filter layers with quartz sand and quartz gravel in different grain sizes and corresponding monitoring of the cleaning performance through the transparent filter housing is a special aspect.

80 24-month Festo Didactic warranty EDS® – Environmental Discovery System > Water Management > Stations

Sand filtration station 8024508 General training content Recommended training media The station is fully assembled, wired and tested. ➔ Page 71 – Workbook Rapid sand filtration ➔ Page 18 Including a water supply tank/ground water, control system with FluidLab®-EDS® Water Learning content for project work Management, EasyPort, connecting cables, accessory set and “Getting Started” technical – Separation of pollutants via a 5DSLGVDQGąOWUDWLRQ documentation quartz sand and quartz gravel layer

EDS® Water Management – Deep-bed filtration and structure of Workbook

Main components a filter cake With CD-ROM 3 l tank, including overflow rim, capacitive proximity sensor, float switch, magnetic- – Measurement of pressure loss via inductive flow sensor, centrifugal pump, 4.75 l sand filter unit, proportional media valve, the sand filter proportional pressure regulator valve, pneumatic valve terminal with 5/2-way solenoid – Automated filter process and sand valves, non-return valve, pressure sensor, electric connection board, aluminum profile filter backwashing plate, 1x quartz sand and quartz gravel. – Parameterizing the process steps – Functions of pneumatically driven

Necessary accessories, also order: valves and fittings Festo Didactic 8042097 en 1x Tabletop power supply unit ➔ www.festo-didactic.com – Creating a Micheau diagram 1x Compressor ➔ www.festo-didactic.com 1x Compressor accessories 102725 Technical data – Workbook Monitoring, Control – Operating pressure: and Optimization Recommended accessories: 4 – 6 bar (50 l/min) – Workbook Energy Optimization 1x DC Wattmeter 573261 – Water (10 – 15 l) – WBT Open- and Closed-Loop 1x Trolley with plate 8039990 – Power supply: 24 V DC Control 1x Tool set 539767 – 6 digital inputs – WBT Process Automation 1x Pipe and tubing cutter 7658 – 8 digital outputs – Water supply technology training 1x Quartz and and quartz gravel 8039989 – 4 analog inputs set ➔ www.festo-didactic.com – Dimensions (H x W x D): – Sewage technology training set 355 x 1350 x 400 mm ➔ www.festo-didactic.com

EDS_Katalog_005_de.eps

Water supply tank/ground water Quartz and quartz gravel Main components Used in treating drinking and waste- – Systainer with T-LOC system, 30 l water as a natural filter material. The – Adapter for piping connectors filter medium is delivered in various – Submersible pump grain sizes to optimize sand filtra- – Prefilter tion. – Float switch Order no. 8039989 – Water sieve – Mobile roller system Order no. 8024503

www.festo-didactic.com 81 EDS® – Environmental Discovery System > Water Management > Stations

Membrane filtration station For the finer things

Function Membrane filtration is highly topical in modern water treatment. Depen- ding on the pore size, the principle is used in water treatment.

Drinking water and wastewater treatment in the form of microfiltration and ultrafiltration is another area of application. The objective of both methods is retaining pathogenic germs, for example. The differences between the cross-flow and dead- end filtration operating modes are covered.

The membrane filtration station maps both processes. In cross-flow operation, the trans-membrane pressure is set for optimal filter performance. The inflows to and outflows from membrane filters can be measured and thus the performance of the membrane can be determined.

The backwash process takes place automatically if the filter performance is insufficient. Backwashing uses system filtrate created previously. The pressure resistance test checks the functionality of the membrane.

Other typical applications include: – Reverse osmosis for seawater desalination – Process water treatment in the pharmaceutical industry – Steam generation in power stations

82 24-month Festo Didactic warranty EDS® – Environmental Discovery System > Water Management > Stations

Membrane filtration station 8024509 General training content Recommended training media The station is fully assembled, wired and tested. ➔ Page 71 – Workbook Membrane filtration ➔ Page 18 Including control system with FluidLab®-EDS® Water Management, EasyPort, connecting Learning content for project work cables, accessory set and “Getting Started” technical documentation. – Membrane filtration operating mo- 0HPEUDQHąOWUDWLRQSURFHVVHV des like filtration and backwashing EDS® Water Management Main components – Presentation of the theoretical Workbook

3 l tank, including overflow rim, 3/2-way ball valve, membrane filter unit, capacitive basic principles of various With CD-ROM proximity sensor, float switch, magnetic-inductive flow sensor, pneumatic valve terminal membrane filtration (micro-, ultra-, with 3/2-way solenoid valves, 5/2-way solenoid valve, membrane pump, proportional nanofiltration and reverse osmosis) media valve, proportional pressure regulator valve, pressure sensor, electric connection – Process engineering differences board, aluminum profile plate. between the cross-flow and dead- end filtration Note – Automated integrity test for quality

For single operation, a water supply tank/ground water (order no. 8024503) is required. testing the membrane via pneuma- Festo Didactic 8042102 en tic actuation and monitoring Necessary accessories, also order: – Effect of the transmembrane 1x Tabletop power supply unit ➔ www.festo-didactic.com pressure on the filter performance – Workbook Monitoring, Control and 1x Compressor ➔ www.festo-didactic.com – Functions of pneumatically driven Optimization 1x Compressor accessories 102725 valves and fittings – Workbook Energy Optimization – WBT Open- and Closed-Loop Recommended accessories: Technical data Control 1x Water supply tank/ground water 8024503 – Operating pressure: – WBT Process Automation 1x DC Wattmeter 573261 4 – 6 bar (50 l/min) – Water supply technology training 1x Membrane filter unit On request – Water (10 – 15 l) set ➔ www.festo-didactic.com 1x Trolley with plate 8039990 – Power supply: 24 V DC – Sewage technology training set 1x Tool set 539767 – 8 digital inputs ➔ www.festo-didactic.com 1x Pipe and tubing cutter 7658 – 8 digital outputs – 4 analog inputs – 2 analog outputs – Dimensions (H x W x D): 710 x 1250 x 400 mm

Reverse osmosis ation ane filtr Nanofiltration Membr Ultrafiltration Atomic radius 10-100 bar ed salts Microfiltration Sugar 3-20 bar Dissolv < 0.001 µm Filtration* Viruses 0.001 µm 0,1-5 bar 0.01 µm 0,1-2 bar Dissolved matter Tool set Membrane filter unit 0.1 µm The tool set is an aid to easy working Interchangeable filter unit with Bacteria on stations. A practical mini-systai- a pore size of 0.02 μm. Including Red blood corpuscle 1µm ner includes. connections to the pipe system Ions ➔ Dissolved particles Page 49 and blanking plug. Particle matter 10 µm Heavy metal ions Order no. 539767 Order no. On request Sand, pollen Other smallest particles Macromolecular substances > 1000 µm Viruses * Screen filtration > 1000 µm (1 mm) Particles Fine filtration > 500 µm Algae Particle filtration > 10 µm Sand/clay

www.festo-didactic.com 83 EDS® – Environmental Discovery System > Water Management > Basic water circuit system

Basic water circuit system Fully equipped – Four becomes one!

Function Efficiency and economy are not only in demand in the water sector – save time and money with the basic system. The basic water circuit system, comprising all necessary water supply and disposal stations which also function independently of one another.

Use in a control room The students initially control the individual stations in manual over- ride using a simulation box.

The included EasyPorts are then used to control and observe the stations via the control software.

One PC, to which all four EasyPorts are connected, controls the complete system.

For perfect classes The workbooks with theory sections and exercise scenarios are perfectly customized for the stations and guarantee ideal class preparation. [X] The learning system components map real processes, making the exercises interesting and informative. Additional oxygen measurement Additional chlorine measurement DC Wattmeter package package

Water supply tank/ground water EasyPort Simulation box, digital/analog

84 [X] Illustration includes additional equipment and accessories EDS® – Environmental Discovery System > Water Management > Basic water circuit system

Basic water circuit system 8024501 General training content Recommended training media The basic system stations are fully assembled, wired and tested. ➔ Page 71 Workbooks EDS® Water Management – Water Treatment The water circuit basic system contains: Learning content for project work – Water Supply 1x Water treatment station All training content of the individual – Wastewater Transport 1x Water supply station stations apply. It is supplemented – Wastewater Treatment 1x Wastewater transport station with the following training content: – Monitoring, Control and 1x Wastewater treatment station – Showing dependences in a water Optimization 1x Water supply tank/ground water including cables circuit – Energy Optimization 1x Additional chlorine measurement package – Increasing the degree of complexi- ➔ Pages 17 – 18 1x Additional oxygen measurement package ty by networking systems 1x Digital/analog simulation box, including cables – Identifying interactions of hydraulic 4x EasyPorts including cables flow and delivery rate beyond the :DWHUSXULąFDWLRQ 4x FluidLab®-EDS® Water Management Control Software limits of the station EDS® Water Management 4x DC Wattmeters – Getting to know the importance of Workbook

different pressure zones in a water With CD-ROM Notes supply network For single operation, a water supply tank/ground water (order no. 8024503) is required. Technical data Necessary accessories, also order: – Operating pressure: 1x Tabletop power supply unit ➔ www.festo-didactic.com 4 – 6 bar (50 l/min) 1x Compressor ➔ www.festo-didactic.com – Water (30 – 40 l)

1x Compressor accessories 102725 – Power supply: 24 V DC Festo Didactic 8027887 en – Dimensions (H x W x D): 2760 x 1150 x 400 mm – WBT Open- and Closed-Loop Recommended accessories: Control 3x Water supply tank/ground water 8024503 – WBT Process Automation 5x Trolley with plate 8039990 1x Tool set 539767 1x Pipe and tubing cutter 7658 Commissioning service On request Sewage technology training set 8038316 Water supply technology training set 8038315 EDS WWTP VR simulator (mobile version) 8065295 EDS WWTP VR simulator (stationary version) 8065296

Sewage technology training set Water supply technology Trolley with plate EDS® WWTP VR simulator How does a wastewater treatment training set Stable sheet steel construction with The system comes pre-installed on a plant work? Explains and demonstra- Water, waste, energy: Showing con- table plate. Dimensions (W x H x D laptop with VR goggles and other ac- tes sewage technology with didacti- nections on whiteboards or flipcharts including rollers to bottom edge of cessories in a case. A multi-country cally designed magnet cards, etc. with didactically designed magnet profile plate): 700 x 770 x 700 mm plug adapter and a power strip are – Plastic case cards. All important stations/struc- Order no. 8039990 also included. – 60 DIN A7 magnet cards tures in the water and energy circuit Total weight approx. 18 kg. – 44 learning cards in a set (playing are shown as color pictograms. 1 Mobile version 8065295 card-size) – Plastic case 2 Stationary version 8065296 – 130 questions on a USB stick for – 62 DIN A7 magnet cards instructors Order no. 8038315 Order no. 8038316

www.festo-didactic.com 85 EDS® – Environmental Discovery System > Water Management > WWTP VR simulator

EDS® WWTP VR simulator Mobile version

The EDS® WWTP VR simulator blurs the line between the virtual world and the real world: its virtual reality technology sends the user to a three- dimensional world, simulating both the distributed control system and the primary components of a wastewater treatment plant. The mobile version of the simulator also makes it portable and flexible.

The WWTP (Wastewater Treatment Plant) VR simulator can be used to train new plant workers and test experienced ones. Similar to a flight simulator, the program provides training on what to do in extreme situations that cannot be tested on a real system but that must be resolved in an emergency. These situations include power failures, disasters and other incidents requiring qualified personnel to act quickly, safely and correctly to avoid further damage.

General training content ➔ Page 71

Training content – Understanding the distributed control system (DCS) – Understanding the interactions/ Scope of delivery Technical data effects of various processes The system comes pre-installed on a Laptop – Learning the parts of individual laptop with VR goggles and other ac- – 120 – 230 V AC systems cessories in a case. A multi-country – GPU: NVIDIA GeForce GTX 980 or – Learning everyday safety aspects plug adapter and a power strip are higher – Recognizing hazardous situations also included. Total weight is approx. – CPU: Intel Core i7 or higher and acting accordingly 18 kg. – Memory: 16 GB RAM or more – Learning a structured approach to troubleshooting Head Mounted Display (HMD) – Becoming familiar with how the – HTC Vive headset (with 5 m cable), control room communicates with incl. 2x Lighthouse, 2x hand con- workers on the system troller, 2x stand for Lighthouse – Mixed scenarios with virtual and mounting and 2x bracket for Light- real hardware house wall-mounting. The learning scenarios available can General be practiced alone or in a team; by – Connector type: BS 1363 (GB, IE, connecting the simulator or a projec- MY, SG, UA, HK, AE) tor or external monitor, others can – Power supply: 120 – 240 V, follow along. 50/60 Hz

Mobile version 8065295

86 24-month Festo Didactic warranty EDS® – Environmental Discovery System > Water Management > WWTP VR simulator

EDS® WWTP VR simulator Stationary version

Scope of delivery Technical data The system comes pre-installed on a Head Mounted Display (HMD) PC (monitor, mouse and keyboard – HTC Vive headset (with 5 m cable), not included) with VR goggles and incl. 2x Lighthouse, 2x hand con- other accessories in a case. A multi- troller, 2x stand for Lighthouse country plug adapter and a power mounting and 2x bracket for Light- strip are also included. Total weight house wall-mounting. is approx. 18 kg. General – Connector type: BS 1363 (GB, IE, MY, SG, UA, HK, AE) – Power supply: 120–240 V, 50/60 Hz

Stationary version 8065296

www.festo-didactic.com 87 EDS® – Environmental Discovery System > Renewable Energy > Solar Thermal

EDS® Solar Thermal Efficient and realistic hands-on training

Solar Thermal Energy This learning solution is a solar hot- water heating system that teaches students the basic principles of thermal energy and how it can be collected, stored, and supplied.

During the course of their training, students learn how to install the system components, operate the system, and measure different parameters, such as pressure, temperature, and flow rate.

Flexible applications Students can set up various realistic heating systems, such as radiant floor heaters, passive and active solar water heaters, space heaters, and hot water heat exchangers.

Real-world equipment Using high-quality components found in residential, commercial, and industrial applications, this training platform includes: a small-scale hot water supply, a radiator, and a hydronic floor-heating system that teach students how solar radiant energy can be harnessed from the sun and converted to solar thermal energy in order to increase air, water, and surface temperatures in residential, commercial, and industrial buildings.

88 24-month Festo Didactic warranty EDS® – Environmental Discovery System > Renewable Energy > Solar Thermal

EDS Solar Thermal, 230 V/50 Hz 8046646 Technical data Your advantages EDS Solar Thermal, 120 V/60 Hz 8046647 – Weight: ca. 120 kg – Includes everything required to – Dimensions: function as a stand-alone, hands- Necessary accessories, also order: W 1400 x D 760 x H 1760 mm on learning workstation IEC power cable ➔ www.festo-didactic.com – Made with the same components IEC power cable 90° ➔ www.festo-didactic.com Training content that students will potentially see in their own homes, schools, or Other accessories: Introduction to workplace Evacuated Tube Solar Collector 8046648 Solar Thermal Energy – Manufactured to the highest – Thermal Energy Fundamentals quality standards Main components – Trainer Familiarization and Safety – Wide range of commercial-grade 1x Solar Thermal Workstation, 2x Analog Thermometer, 2x Pressure Relief Valves, 1x Plate – Site Analysis components Heat Exchanger, 1x Check Valve Assembly (with two Drain Valves), 2x Circulator Pump, – System Sizing – Fixed plate electrical panel has all 1x Temperature Sensor, 2x Expansion Tanks, 1x Automatic Air Vent, 1x Radiant Floor, 2x Fill electrical devices securely fixed to Bowl, 1x Hoses and Accessories, 1x Halogen Work Light, 1x Multimeter, 2x Hand-Operated Solar Thermal Energy Systems the side of the trainer with a power Two-Way Valves, 1x Radiator, 2x Rotameter – Solar Heating and Cooling Systems supply, differential controller, ther- – Collecting Thermal Energy mostat controller, and connection – Storing/Exchanging Thermal block Energy – Comprehensive curriculum con- Also order: – Supplying/Controlling Thermal sisting of fully-illustrated student Training course documents Energy manuals containing job sheets and/or work orders EDS® Solar Thermal Multi-Loop Systems – Estimated program duration: – Introduction to Solar Thermal – Closed-Loop Water-Heating Trainer 32 hours Energy – Familiarization and Safety – Solar Thermal Energy Systems – Closed-Loop Surface Heating – Multi-Loop Systems – Closed-Loop Air Heating – Closed-Loop Drainback Systems

Introduction to Solar Thermal Energy – Closed-Loop Combination Systems

Electricity and New Energy

EDS® Solar Thermal

LabVolt Series

Job Sheets - Student

230 V - 50 Hz

Festo Didactic en 52667-20

Campus License (➔ Page 15): Imperial Standards, en 8060788 SI Standards, en 8060789 SI Standards, fr 8060790 SI Standards, de 8060792 SI Standards, es 8060791

Evacuated Tube Solar Collector The EDS® Evacuated Tube Solar Collector is an add-on for the EDS® Solar Thermal that permits the heating of water through the tubes and the observation of the effects on the water temperatures. Its function is to replace the standard flat panel solar collector of the EDS® Solar Thermal. Order no. 8046648

www.festo-didactic.com 89 EDS® – Environmental Discovery System > Renewable Energy > Wind

EDS® Nacelle – Wind Power Generation Compact and robust

The “pitch” The EDS® Nacelle – Wind Power Generation Training System is a complete scaled-down version of commercial wind turbine nacelles, making it an excellent substitute for expensive real life equipment. Space efficient and affordable, the machine fully interacts with users, thus enhancing the learning experience.

Fully loaded The training system consists of a complete drive train that includes the main shaft, a gearbox with a transparent side cover, speed sensors, a hydraulic brake, and an asynchronous generator. The yaw system is fully operational and features a 61 cm (24 in) slewing bearing, a gear motor, a drive, a position sensor, and fail-safe hydraulic brakes. A manual hydraulic pump and an accumulator, as found in real-world wind turbines, are also included. A PLC controls the different functions of the nacelle and is located in an electrical enclosure together with all the other electrical components.

Simulating Reality – working for real A wind vane and an anemometer are located in a transparent enclosure on top of the training system to monitor wind speed and wind direction. Although they are not measuring actual wind, the control system managed by the user, simulates the process, causing the weather sensors to react and send signals to the control system which take the simulated parameters into account.

90 24-month Festo Didactic warranty EDS® – Environmental Discovery System > Renewable Energy > Wind

EDS Nacelle – Wind Power Generation 230 V/50 Hz 8046642 3 EDS Nacelle – Wind Power Generation 120 V/60 Hz 8046643

5 Necessary accessories, also order: IEC Power cable ➔ www.festo-didactic.com 2 6 IEC power cable 90° ➔ www.festo-didactic.com

1 (3x) 7 Technical data Training content 4 8 9 – Nacelle Familiarization, Safety, Nacelle 230 V/50 Hz and Control System 10 – Nominal Voltage: 230 V AC – User Interface and Wind Simulation 13 – Current: 5 A – Power: 1.15 kw – Net weight: 417 kg 14 12 11 – Hydraulic pressure range: 57 – 64 bar – Reservoir: 3.8 l 15 Nacelle 120 V/60 Hz – Nominal Voltage: 120 V AC – Current: 12 A – Power: 1.44 kw – Gearbox, Coupling, and Alignment – Net weight: 417 kg – Basic Hydraulic Circuit – Hydraulic pressure range: – Hydraulic Brakes 1 Blades 8 Controller 57 – 64 bar – Electrical Circuit and Panel 2 Rotor 9 Anemometer – Reservoir: 3.8 l – Troubleshooting 3 Pitch 10 Wind vane 4 Brake 11 Nacelle Interface/Control 5 Low-speed shaft 12 High-speed shaft – PLC: Siemens IM151-8 PN/DP CPU 6 Gear box 13 Yaw drive for ET200S 7 Generator 14 Yaw motor – HMI: Siemens SIMATIC HMI 15 Tower TP1500 Comfort

Also order: Training course documents CE Version Nacelle – Operation and The leakage current of the EDS® Nacelle – Wind Power Generation is high Maintenance (> 30 mA) due to its industrial components. This can cause 30 mA Residual Current Devices (RCDs) to trip. RCDs are required by certain local regulations ('61DFHOOHr2SHUDWLRQDQG 0DLQWHQDQFH for leakage current detection. As an alternative, it is possible to use a 300 mA RCD. User safety remains ensured (OHFWULFLW\DQG1HZ(QHUJ\

/DE9ROW6HULHV 6WXGHQW0DQXDO due to the additional grounding cable supplied with the system. If the use of 300 mA RCDs is prohibited by local regulations, an isolation transformer is available (part number 8064358). It is specially designed to eliminate high leakage currents and avoid the undesired tripping of RCDs. For mo-

Festo Didactic en re information, refer to the Optional Equipment section of the datasheet.

Campus License (➔ Page 15): de 8060757 Isolation Transformer 230 V/50 Hz 8064358 en 8060754 es 8060756 fr 8060755

www.festo-didactic.com 91 EDS® – Environmental Discovery System > Renewable Energy > EDS® Energy Cube

EDS® Energy Cube Outdoor system for renewable energy

The concept Technicians and engineers with qualifications in the area of renewable energies and energy management are urgently needed, in both industry and the public sphere. Consequently, these topics are now firmly established in the curricula of many educational institutions.

Festo Didactic has an optimized solution for educational purposes: the EDS® Energy Cube.

Photovoltaic modules and wind power turbines generate real “green” electricity and transmit it to a robust, climate-controlled container. A battery system uses this to create a stand-alone electricity grid, which can supply internal and external power consumers.

Sensors are used to measure environmental conditions such as solar radiation, wind speed, and temperatures, as well as performance data, the generator, batteries, and power consumers.

All functions can be controlled, ob- served, and demonstrated in the container.

The configurable data collection system makes the measurement and operational data available via a webserver. Prepared views and interacti- ve information pages offer a quick introduction to the different topics.

High-performance data input makes possible detailed data analysis – with and without SQL knowledge. End devices connected to the network with web browser are sufficient for access.

92 24-month Festo Didactic warranty EDS® – Environmental Discovery System > Renewable Energy > EDS® Energy Cube

EDS Energy Cube 230 V/50 Hz D31000 The benefits to you EDS Energy Cube 120 V/60 Hz D31001 – Complete system with generators, batteries and power consumers Possibilities of expansion: – Fast on-site construction Expansion set 400 V/3 AC D31002 – Accessible, state-of-the-art industrial components Also order: – High-quality sensors 1 to 3 days training D07001 – Open data interfaces and database Cloud connection D15004 – No data preparation or synchronization necessary – Easy data access via web browser Technical data Teachware – Matching workbook included in – Energy Cube web application scope – Nominal voltage 230 V or 120 V – Workbook (230/400 V 3 AC*) EDS® Energy Cube – Photovoltaic nominal power: Training content

2.8 kWp EDS® Energy Cube

Arbeitsbuch

mit Lösungen – Wind energy nominal power: Subsystems

2.5 kW – Components, security, circuit – Stand-alone grid inverter rated diagrams power: 2.3 kW (6.9 kW*) – Measurement technology, data – Battery system nominal capacity: acquisition, -storage, -input

13.4 kWh – Solar and wind energy offer

– Weight: approx. 6 t – Daily and yearly flow duration – Footprint: W 6.1 x D 2.5 m curves

Festo Didactic D31000 de – Total dimensions: W 9.4 x T 7.1 x – PV module characteristics 09/2017 H 12.8 m – Wind energy performance curve – Inverter degree of efficiency – Optimal for follow-on projects, e.g. Controller: – Yield prognosis connection of electric vehicles or – PLC: Siemens S7 1500 – Service life intelligent consumer scenarios – HMI: Siemens SIMATIC HMI TP900 Comfort Overall system – Server with RAID-1 drive, OPC UA – Stand-alone grid control data interface, ODBC- data base, – Charging management, supply Reference: HTTP webserver limitation Trade School Göppingen – All-in-One touch PC – Load management with fluctuating The EDS® Energy Cube is used during generation teaching across a variety of training Connection options via customer – Internal consumption and self- types and subjects. The topics of po- cable: sufficiency wer engineering, electric power tech- – External consumer (5 x 6 mm²)* – Avoided emissions nology and IT technology are in fo- – External power supply (5 x 6 mm²)* – System layout cus here. The generated electricity is – External energy source used both internally and via an (5 x 2.5 mm²)* external line in the energy lab. – Network (twisted-pair cable)

* With extension set 400 V/3 AC

www.festo-didactic.com 93 Services > Overview

Services Make more of your potential

Service solutions tailored to your Worldwide availability? Installation, commissioning and Free software, demos and reading equipment and needs. A qualified No problem. training will be carried out by quali- samples – For example, EasyVeep is team provides services that will ena- We are able to deliver our training fied technicians in order to guaran- a new graphic 2D process simulation ble you to maximize the capacity of services around the world in local tee safe, efficient setup and make software containing a number of your learning systems. languages to the high standard that sure your team can use your new attractive examples for PLC training both you and we require. products straight away. that is available for download free of Knowing that your equipment is charge. You can sample many of our effectively maintained will allow you software products and all our books to focus on what is most important: free of charge on the Internet using teaching. test and demo versions.

94 More information: www.festo-tac.com Services > Overview

Service solutions – To suit your needs – Delivery free of charge – Commissioning – Training – Demos and reading samples – Seminars – Service contracts – Extended warranty

Certification Festo is a global engineering Customized service contracts give Personal advice Instructor certification trainings help and manufacturing company that you peace of mind as our team takes We will be glad to provide a consul- you to get the best possible use out maintains its own global training and care of your equipment. Available tation regarding concept and plan- of your new learning system. Our consulting teams for customers all services include on-site hardware ning on site. qualified instructors introduce the around the world. maintenance and calibration, warran- equipment and provide the training ty extension and repairs, continuous For more information, please contact material, as well as explaining how Operating in the same economic instructor training, and much more. your Festo contact person or write to perform the exercises and integra- sector and environment as our to: [email protected] ting them quickly into your existing customers, we have a level of training programs. These training understanding and insight into your sessions can be conducted on your challenges that allows us to meet premises, at a Festo core location, or your needs by providing targeted via video conference. training and consulting solutions.

More information: www.festo-tac.com 95 Services

Either: Or: Simply build it yourself MPS® PA commissioning service

Every MPS® PA station comes com- Simply commission it ... and you’re To ensure that your training projects And if you wish ... pletely assembled and tested on the ready to go! run smoothly right from the start, profile plate with MPS® PA trolley, we offer: 3. Useful tips on how to get the touch panel and 24 V power pack. On request, we can also commission most from the MPS® PA: systems for you – particularly in the 1. Complete technical – Applications A EduTrainer® Universal with analog case of larger systems. commissioning of your new system: – Enhancements inputs and outputs is required addi- The range of applications of the sys- – Seminars tionally. tem and the station programs and documentation are presented. De- Are you planning a commissioning For efficient operation in the lesson, pending on the equipment, commisi- and training session? We recom- we also recommend: oning is performed for the following mend: Per Station: 1.5 days – EasyPort products: – FluidLab®-PA – Station Order no. 555647 – PID industrial controller – PID industrial controller – Workbook with tasks and solutions – EasyPort and FluidLab®-PA

2. Training: You will learn how to operate stations and how to use them in your lesson. Depending on the equipment, training is provided on the following products: – Station – PID industrial controller – Soft PID in the PLC – EasyPort and FluidLab®-PA

The commissioning and training can thus be adapted to suit your needs.

96 More information: www.festo-tac.com Services

Understanding process automation: Through seminars and workshops

Valves and fittings – Process control Specific customer training, e.g. valves the basic principles of control This course provides detailed engineering insights into valve and fitting tech- Customized training for employees nology and shows how they are used from the areas of maintenance, ser- in the process industry. Participants vice and operational support. With gain basic knowledge of the individu- the professional training equipment al valve and fitting types and compo- from Festo Didactic, the following nents. In addition, selecting course topics are covered by the trai- materials and operating conditions/ ning systems on the basis of “lear- limitations are described in detail. ning by doing”: The various types of actuators are – Cross section of all controller types also explained with regard to the (P, I, D, PI, PD, PID) individual fitting and valve types and – Control technologies all relevant standards are discussed. (FluidLab®-PA, industrial controllers and modern PLCs) Basic principles and mode of operation of industrial measuring Do you need anything else? technology and instrumentation Workshop with more complex tasks This course provides detailed and for practical operational support and sound insights into process maintenance. For example: engineering. The various measuring – Exchange and new use of sensors types, as well as the different prin- and their integration in a controlled ciples, such as pressure, flow rate, system temperature and filling level con- – Troubleshooting with control trol are treated in detail. Further- characteristic diagnostics more, control engineering is taught – Controlled system with reaction in-depth based on P, I and PID cont- time (on request) rollers, along with their advantages and disadvantages.

Further training, with the objective We have high standards. In our cour- Closed-loop control circuits of supporting people in companies ses you will recognize the difference Participants gain detailed and sound to deal with current as well as future between us and other providers: we insights into process control techno- problems and provide them with new provide new answers to old questi- logy based on P, I and PID controllers answers – that is the purpose of ons – answers that help you get that and their advantages and disadvan- Festo Didactic. critical step ahead with your operati- tages. Practical exercises with the PA onal plans. EduKit and the FluidLab®-PA software Festo is developing itself to become ensure that the knowledge acquired an important partner to the process Give us a call; we’ll be happy to help. is transferred into practice. industry. The close coordination with our parent company, Festo AG & Co. KG, ensures that state-of-the-art devices and systems are used in our learning systems. And our trainers have first-hand expert knowledge.

Our positioning and methods set us apart. Our trainers and consultants are practicians. They are familiar with the tasks of their participants, even those that go beyond technical requirements.

More information: www.festo-tac.com 97 Notes

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98 www.festo-didactic.com Notes

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www.festo-didactic.com 99 Adobe® and the Adobe logo are registered trademarks of Mac OS® and Mac OS X® are registered trademarks of Adobe Systems Incorporated in some countries. Apple Inc., USA, in some countries.

AirCS® is a registered trademark of MecLab® is a registered trademark of ADIRO Automatisierungstechnik GmbH in some countries. Festo AG & Co. KG in some countries.

Amprobe® is a registered trademark of the Micromaster® is a registered trademark of Fluke Corporation in some countries. Siemens AG in some countries.

CANopen® is a registered trademark of MPS® is a registered trademark of CAN in Automation e.V in some countries. Festo AG & Co. KG in some countries.

CC-LINK® is a registered trademark of the novus® are registered trademarks of Mitsubishi Electric Corporation in some countries. Erwin Müller GmbH in some countries.

CIROS® is a registered trademark of the PROFIBUS® and PROFINET® are registered trademarks of Dortmunder Initiative zur rechnerintegrierten Fertigung (RIF) e.V. Profibus Nutzerorganisation eV in some countries. (Dortmund Initiative for Computer-Integrated Manufacturing) in some countries. Quick Star® is a registered trademark of Festo AG & Co. KG in some countries. CODESYS® is a registered trademark of 3S-Smart Software Solutions GmbH in some countries. Robotino® is a registered trademark of Festo AG & Co. KG in some countries. DeviceNet® is a registered trademark of the Open DeviceNet Vendor Association in some countries. SIMATIC® is a registered trademark of Siemens AG in some countries. EasyPort® is a registered trademark of Festo AG & Co. KG in some countries. Systainer® is a registered trademark of TTS Tooltechnic Systems AG & Co. KG in some countries EDS® is a registered trademark of Festo AG & Co. KG in some countries. Windows®, Windows® NT, Windows® 95/98, Windows® 2000, Windows® XP, Windows® 7, Windows® 8 and Windows® 10 are registered trademarks of EduTrainer® is a registered trademark of Microsoft Corp., USA, in some countries. Festo AG & Co. KG in some countries. All other trademarks not listed here are the property of their respective EPLAN® is a registered trademark of owners in some countries. EPLAN Software & Service GmbH & Co. KG in some countries.

EtherCAT® is a registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany, in some countries.

FluidLab® is a registered trademark of Festo AG & Co. KG in some countries.

FluidSIM® is a registered trademark of Art Systems Software GmbH and Festo AG & Co. KG in some countries.

iCIM® is a registered trademark of Festo AG & Co. KG in some countries.

INTOUCH® is a registered trademark of Invensys Systems, Inc., Foxboro Mass., US in some countries.

Linux® is a registered trademark of Linus Torvalds in some countries.

LOGO!® is a registered trademark of Siemens AG in some countries.

100 www.festo-didactic.com Publisher

Festo Didactic SE P.O. Box 10 07 10 73707 Esslingen Rechbergstraße 3 73770 Denkendorf Germany

Edition: January 2018

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As a result of continuous development and research work technical specifications and illustrations are subject to change. They are not binding. The specified data serves purely as a product description and is no guarantee in a legal sense.

All of the texts, diagrams, illustrations and drawings featured in this publication are the property of Festo Didactic SE and are thus protected under copyright.

Any reproduction, revision, trans- lation, microfilming in any form, or storage and processing in electronic *40 "$FSUJÙDB ,3 UJ 2VBMJUZ.BOBHFNFOU & PO systems can only be undertaken % 8FBSFDFSUJÙFE with the written permission of Festo 7PMVOUBSZQBSUJDJQBUJPOJOSFHVMBS DF E NPOJUPSJOHBDDPSEJOHUP*40 Didactic SE. SUJÙF www.labvolt.com www.festo-didactic.com [email protected] Fax +1(418)849-1666 Tel. +1(418) 849-1000 Canada Québec, G2N2K7 675, Rue duCarbone Festo DidacticLtée/Ltd [email protected] Fax +1(732)774-8573 Tel. +1(732)938-2000 United States New Jersey 07724 Eatontown, 607 Industrial Way West Festo DidacticInc. [email protected] Fax +49(711)347-54-88500 Tel. +49(711)3467-0 Germany 73770 Denkendorf Rechbergstraße 3 Festo DidacticSE