Of Food, Chemical, Pharmaceutical, and Other Products

COMMINUTING MACHINES

REDUCTIONS OF FOOD, CHEMICAL, PHARMACEUTICAL, AND OTHER PRODUCTS

® The Global Leader in Food Cutting Technology BEVERAGE FRUITS & • Granulate parmesan and romano cheese to a • Production of nut milks VEGETABLES COMITROL uniform size • Reduce all types of ingredients • Puree fruits and vegetables for • Mill casein and dried milk solids including plant-based into baby and geriatric food • Comminute nuts, fruits, and smooth-flowing purees • Uniform particle size reduction APPLICATIONS candy for ice cream • Milling of carrots, celery, and of flour for dehydrated potatoes ingredients tomatoes for production of • Puree cabbage for flavorings • Emulsify and smooth vegetable juices used in frozen meals natural cheeses for § ® • Mill pineapple, guava, pear, The Comitrol Processor has been successfully used in a • Comminution of corn spreadable product and peaches into single for cream style corn wide spectrum of processing applications throughout the world. • Puree frozen blueberries strength puree component for ice cream and ® Designed and manufactured by Urschel engineering for • Size reduction yogurt production maximum productivity and energy efficiency, this unique line of BAKERY, SNACK, & of peppers for CONFECTIONERY hot sauces and milling machines is an effective solution for a multitude of dry, flavoring bases MEAT, semi-dry, and liquid size reduction applications. • Granulate almonds POULTRY, & FISH for inclusion in various confectionery products CHEMICAL & • Comminute beef, fish, and Page three lists just a few of the thousands of applications poultry used in pet • Reduction of PHARMACEUTICAL which demonstrate the remarkable processing versatility food production broken bakery and • Mill aloe vera for production of of the Comitrol Processor. • Flake cut poultry confectionery items for rework, dermatological creams toppings, and coatings or ham used in • Emulsify creams for ointments canned meats. • Puree a variety of and cosmetics dried fruits, nuts, • Emulsify pork for • Size reduction and dispersion and berries sausage and sandwich meats of various pharmaceutical • Flake cut beef, veal, • Production of coarse or smooth liquids and ointments creamy nut butters lamb, and pork • Size reduction of for portion control • Uniformly mill corn for glandular products for products production of solvent extraction chips, tortillas, • Shred beef for barbecued • Reduce and deagglomerate cereal, and meat products steroids for acne skin cream breading • Production of meat slurry used • Size reduction of plastics for • Flake cut beef in nutritional supplements powder coatings trimmings for production of • Comminute beef, fat, and pork salted meat snacks • Mill organic active ingredients rind for sausage production for production of • Mill vanilla beans into a • Reduction of gristle gelatin capsules fine powder for bakery and and connective tissue pastry additives in fabricated meat • Puree pumpkin, DAIRY products squash, and apples • Mill cheese curd to for pie fillings a fine consistency • Reclamation of imperfect for processed Poultry skin is precut on a Model 1700 Uniform milling of poultry skin is finished on two chocolate bars and hard candy cheese products equipped with a cutting head. Model 1700’s for the production of a soup base. NOTE: Products that are explosive or create a potentially explosive atmosphere should not be processed by any standard Urschel machine. A potentially explosive atmosphere could be created if processing your product creates fumes or dust in sufficient concentrations.

2 www.urschel.com THE SIZE REDUCTION SPECIALISTS 3 Gelatinized Corn Starch Model 1700

A COMPLETE LINE OF CONTROLLED SIZE Peanut Soy Milk Tomato Butter Model 9300 Catsup Model REDUCTION EQUIPMENT Model 9300 1500 The entire Urschel Comitrol line of processors is available to meet your production requirements, and offers a wide range of feed and discharge configurations. Every model features continuous single pass operation with no COMITROL operator adjustments. Stainless steel construction and other corrosion CONVENTIONAL CONTROLLED VERSATILITY resistant materials provide easy clean-up and sanitary operation. COMMINUTION COMMINUTION • Various consistencies from dry to paste to liquids Comminution is the process The word “Comitrol” means controlled Comitrol models can accomodate different styles of reduction heads. • Precision particle size of reducing a product to a comminution. The Comitrol Processor The colored dots identify which style(s) of head(s) are used on each model. reduction down to smaller size. Conventional uses the principle of incremental microdimensions methods of comminution shear to ensure highly efficient employ some type of grinding, comminution by rotating the product • Wide spectrum of smashing, or tearing action inside a stationary reduction head at product applications which can produce excessive high rotational speeds. In addition, heat and degrade the quality continuous single pass operation Standard operations include: of the finished product. This achieves consistently uniform particle 6" (152.4 mm) 6" (152.4 mm) & 12" (304.8 mm) 6" (152.4 mm) • Granulating • Milling Diameter Cutting Head Diameter Microcut Heads Diameter Slicing Head can also generate a higher size reduction at high capacities. • Flaking • Shredding percentage of particles which The result is the most efficient type • Slicing • Liquefying fall outside the target range of of comminution available today. The the desired particle size and versatile Comitrol Processor has • Dispersing • Emulsifying negatively impact the yield, been used in thousands of processing • Blending • Pureeing quality, and final particle size. applications throughout the world. • Homogenizing

14 15 16 17 18 19 20 21 22 23 PAGE PAGE PAGE PAGE PAGE PAGE PAGE PAGE PAGE PAGE

Model 1700 Model 1500 Model 3000 Model 2100 Model 3600 Slant Model 3640 Slant Model 3600F Model 5600 Model 9300 Model 9300 with feeder

4 www.urschel.com THE SIZE REDUCTION SPECIALISTS 5 VERTICAL KNIFE EDGE PRODUCT FLOW HORIZONTAL 1 2 3 SEPARATOR HOW THE COMITROL IMPELLER

PROCESSOR CUTTING HEAD

1. Inside the cutting head, the impeller forces WORKS the product against uniformly spaced, thin horizontal separators.

Small portions of product projecting into the Product to be reduced in size enters the stationary 2. 1 spaces between the separators are cut off into reduction head and is rotated by the impeller. The 2 particles by spaced columns of vertical knives. resulting centrifugal force moves the product outward and against the inner periphery of the cutting edges. The 3. These particles fly outward and away from the impeller pushes the product against the cutting edges of cutting head. The wall surfaces between the the reduction head reducing it into precise increments. vertical knives are relieved to eliminate rubbing friction that would produce heat. Size reduction is accomplished by cutting the product with no metal to metal contact. The absence of random BLADE particle movement ensures highly efficient comminution EDGE in a single pass operation. MICROCUT 1 2 3 BLADE Three types of reduction heads — the cutting head, the microcut head, and the slicing head — utilize the same operating principle but provide different types of cuts.

Cutaway view of Comitrol Processor IMPELLER showing unique single pass product flow. 1. Impeller 2. Reduction Head MICROCUT HEAD

1. Product is fed to the high speed rotating impeller, and strikes the exposed cutting edges of the microcut blades with great velocity.

FEED ASSEMBLIES 2. This action results in the removal of small particles until reduction is completed. The selection of a suitable feed assembly is critical to the efficient 3. Particles are discharged through the spaces operation of the Comitrol Processor. between the blades. Because of high impeller Urschel manufactures an array of speeds, product remains in the microcut head only feed assemblies to accommodate a fraction of a second. The product is reduced in your production requirements. precise increments, emerging a uniform size.

6 www.urschel.com THE SIZE REDUCTION SPECIALISTS 7 THE CUTTING HEAD IMPELLER

VERTICAL KNIFE COLUMN

HORIZONTAL SEPARATOR

A variety of impellers are designed specifically to The Comitrol Processor uses the principles of incremental Cutting heads and impeller are easily changed meet the unique requirements of your application shear to ensure highly efficient comminution by rotating the to facilitate other applications, cleaning, or and can be retipped for extended use. product inside the cutting head at high rotational speeds. maintenance.

The Cutting Head is comprised of uniformly spaced, vertical knife columns arranged in a circular fashion and held in place by thin horizontal separators. The leading edge of each vertical knife is a sharp knife edge. Cutting heads are constructed of special Cutting wear and abrasion resistant alloys and can Head usually be resharpened for extended use. shown at actual size. The distance between the horizontal separators and the vertical knife columns defines the opening through which the product must pass and helps determine the final particle size and shape.

Particles of uniform size can be achieved with any of the hundreds of available cutting heads.

8 www.urschel.com THE SIZE REDUCTION SPECIALISTS 9 THE MICROCUT HEAD

Microcut Depth of Cut Opening % of Area Head inches mm inches mm Open Area 050156 .0237 .6020 .2214 5.6236 58.69 050156-10 .0886 2.2504 .2198 5.5829 58.27 055156 .0196 .4978 .1872 4.7549 54.59 070156 .0121 .3073 .1137 2.8880 42.20 080156 .0093 .2362 .0800 2.0320 33.93 090156 .0073 .1854 .0538 1.3665 25.67 100156 .0059 .1499 .0328 .8331 17.39 140084 .0030 .0762 .0508 1.2903 37.71 A variety of impellers are designed specifically to 140084-10 .0264 .6706 .0492 1.2497 36.52 meet the unique requirements of your application Impellers and Microcut Heads are easily changed to 150084-10 .0244 .6198 .0403 1.0236 32.05 and can be retipped for extended use. facilitate other applications, cleaning, or maintenance. 160084 .0023 .0584 .0339 .8611 28.76 160084-2 .0064 .1626 .0339 .8611 28.76 The Microcut Head is a 6" (152.4 mm) diameter ring of MICROCUT BLADE 160084-5 .0126 .3200 .0337 .8560 28.59 closely spaced blades. When product is revolved inside 3 TOP VIEW 2 165084-2 .0062 .1575 .0303 .7696 26.46 this ring of blades at very high speed, centrifugal force 1 170084-2 .0059 .1499 .0270 .6858 24.34 causes pressure against the blades equal to several 1. Blades 170084-5 .0117 .2972 .0267 .6782 24.07 thousand times the weight of the product. The leading 2. Blade Tip Angle edge of each blade is a sharp shear edge for cutting 3. Center Line 180084 .0018 .0457 .0208 .5283 19.85 accuracy, and the blades are carefully positioned to 4. Opening 180084-1 .0037 .0940 .0208 .5283 19.85 5. Depth of Cut effectively reduce products down to microdimensions. 4 180084-2 .0055 .1397 .0208 .5283 19.85 6. Impeller 5 6 180084-5 .0109 .2769 .0205 .5207 19.66 Depending on your application, a 190084 .0016 .0406 .0153 .3886 15.41 factory assisted program is available 190084-1 .0034 .0864 .0153 .3886 15.41 that greatly increases the use of each blade. Motor power is effectively 190084-2 .0051 .1295 .0153 .3886 15.41 utilized to cleanly cut the product 190084-5 .0103 .2616 .0151 .3835 15.21 into uniform particles instead of 200084 .0015 .0381 .0103 .2616 10.92 producing destructive heat. 200084-1 .0031 .0787 .0103 .2616 10.92 200084-2 .0048 .1219 .0103 .2616 10.92 Microcut blades shown at actual size. 206084 .0014 .0356 .0076 .1930 8.30 206084-1 .0030 .0762 .0076 .1930 8.30 The impeller speed Impeller Centrifugal 209084 .0014 .0356 .0063 .1600 6.98 R.P.M. Speed Force in G’s combined with 210084 .0013 .0330 .0058 .1473 6.46 centrifugal force 2504 535 212084 .0013 .0330 .0050 .1270 5.62 delivers precise cutting action in 3600 1105 212084-1 .0029 .0737 .0050 .1270 5.62 fractions of seconds. 5636 2707 214084 .0013 .0330 .0042 .1067 4.77 216084 .0013 .0330 .0033 .0838 3.78 6480 3580 Uniform particle 216084-1 .0028 .0711 .0033 .0838 3.78 7200 4419 size can be 218084 .0012 .0305 .0025 .0635 2.89 achieved down to 8295 5866 220084 .0012 .0305 .0018 .0457 2.10 microdimensions using 9390 7516 the Microcut Head. 222084 .0012 .0305 .0010 .0253 1.18

10 www.urschel.com THE SIZE REDUCTION SPECIALISTS 11 THE SLICING HEAD

The Slicing Head is a precise, miniaturized version of other Urschel centrifugal slicers. It consists of a ring of eleven stationary slicing knives held in place by adjustable knife holders. Centrifugal force created by the rotating impeller causes the product to press firmly against the inner surface of the knife holders to produce uniform slices at each knife location. Model 9300 is used to mill fruits Aloe vera is milled on the Model Peppers are uniformly produced in Designed for applications where the final dimension is a specific slice and vegetables into a fine puree for 1700 for use in a variety of a two stage milling operation using thickness from .020 to .060" (.5 to 1.5 mm). production of baby food. dermatological products. two Model 1500 units. PROVEN PRODUCTIVITY, EFFICIENCY, AND SAVINGS Slicing knife assembly shown at actual size.

SLICING HEAD CUTTING OVERVIEW 2 1. Impeller ACCURACY 2. Slicing Knife 1 High degree of particle size uniformity through a wide range of sizes – down to microdimensions. VERSATILITY Uniform particle size reduction of Yields increase when Different Comitrol models and hundreds of cooked meats and vegetables with processing tomatoes through reduction heads from which to choose. a high moisture content is easily Model 1500 for production of TEST CUT accomplished on the Model 3000. bright, speck-free catsup. EFFICIENCY Effective use of motor energy in a single pass YOUR with lower product temperature rise CONTROLLED COMMINUTION PRODUCT The absence of random particle movement ensures a high degree of accuracy. Incremental Urschel has complete test facilities ready to cutting principle has proven an effective solution in work for you on any size reduction many wet, dry, and viscous product applications. application. In the test center, our trained WORLDWIDE SERVICE staff can furnish complete test results and Extensive inventories, spare part availability in recommend the type of machine best-suited to hours, and factory trained personnel to assist your needs. Processors are encouraged to be The Model 9300 stationed you in locations throughout the world. present to discuss their product requirements remotely processes high yields of an active in detail. There is no charge or obligation. Model 5600 produces flake cuts OPERATIONAL SAVINGS for cooked ham products. pharmaceutical ingredient. Increased yield and lower operational costs.

12 www.urschel.com THE SIZE REDUCTION SPECIALISTS 13 (BOTTOM TO TOP, (LEFT TO RIGHT) LEFT TO RIGHT) Tomato Catsup Kale Puree Soy Milk Ginger Paste Seaweed Chili Paste Cooked Beef Slurry Roasted Coffee Bean Granulation COMITROL PROCESSOR Cricket Slurry COMITROL PROCESSOR Parmesan Cheese Riced Broccoli MODEL 1700 Rubber Flooring MODEL 1500 Reduction

Mango Puree ACCOMMODATES ALL SPECIFICALLY DESIGNED THREE REDUCTION HEADS FOR VISCOUS AND LIQUID FOR MAXIMUM VERSATILITY PRODUCT APPLICATIONS

The Comitrol Processor Model 1700 accommodates all three The Comitrol Processor Model 1500 is types of reduction heads (shown below). It is recommended recommended for specific applications for free-flowing dry and semi-dry product applications including finishing liquids or slurries. including textured vegetable protein, peanut butter, corn PRODUCT masa, and cheese. The Model 1500 is equipped with the FLOW microcut head and corresponding This precision cutting principle has proven to be a processing impeller to produce a variety of products breakthrough, with the versatility to meet your size reduction such as fruit nectars, tomato catsup, needs from dime size particles to fine emulsions. Standard barbecue sauce, vegetable purees, operations include comminuting, granulating, milling, flaking, and beverage concentrates. slicing, liquefying, dispersing, and pureeing.

Sealed enclosure deters escape of dust, vapor, and liquid when the Comitrol Processor is installed in conjunction with a collection system. Stainless steel construction ensures SPECIFICATIONS maximum durability and sanitation. Length: 51.42" (1306 mm) PRODUCT SPECIFICATIONS 1 FLOW Width: 33.31" (846 mm) Length: 50.69" (1288 mm) Height: 72.13" (1832 mm) 2 Width: 33.31" (846 mm) Net Weight: 1100 lb (499 kg) Height: 72.13" (1832 mm) Motor: 15, 30, or 40 HP CUTTING OVERVIEW Net Weight: 1100 lb (499 kg) (11.2, 22.4, or 30 kW) Microcut Head 1. Impeller Motor: 15, 30, or 40 HP 2. Cutting Head (11.2, 22.4, or 30 kW) CUTTING OVERVIEW 1. Impeller 1 2. Microcut Head 2

(LEFT TO RIGHT) Coconut Flakes (Precut (top) on Model RA-A) Elbow Macaroni Cutting Head Microcut Head Slicing Head Benzoyl Peroxide

14 www.urschel.com THE SIZE REDUCTION SPECIALISTS 15 PRODUCT FLOW

Beef Sticks

4 COMITROL PROCESSOR (LEFT TO RIGHT) COMITROL PROCESSOR Bean Paste 2 Creamed Corn MODEL 3000 Ricotta Cheese MODEL 2100

UNIFORM MILLING CUTTING OVERVIEW LARGE HOPPER CAPACITY AND OF HIGH MOISTURE 1. Agitator POSITIVE PRODUCT FEED 2. Screw Feeder CONTENT PRODUCTS 3. Cutting Head The Comitrol Processor Model 2100 features large hopper 4. Impeller capacity and positive product feeding for cutting fresh and The Comitrol Processor Model 3000 is frozen tempered meat through a wide range of sizes. ideally suited for milling products with a high moisture content such as whole kernel sweet The Model 2100 provides maximum utilization of all types corn, cooked meats, and vegetables. of meat for flaked and formed products, as well as other applications including bakery rework. A wide range of Processors can choose from a variety of cutting heads and impellers are available for tailor-made cutting heads and impellers to produce the particle size requirements. desired finished particle size. The two piece enclosure simplifies disassembly, cleaning and care of the cutting parts.

SPECIFICATIONS Length: 51.20" (1300 mm) Width: 33.31" (846 mm) Height: 72.13" (1832 mm) Net Weight: 1100 lb (499 kg) PRODUCT Motor: 15, 30, or 40 HP FLOW (11.2, 22.4, or 30 kW) Cutting unit with cover removed (for illustration)

SPECIFICATIONS Length: 69.04" (1754 mm) Width: 65.00" (1651 mm) 2 Height: 70.24" (1784 mm) Net Weight: 2260 lb (1025 kg) 1 Motors: Impeller - 40 HP (30 kW) optional 30 or 60 HP (22.4 or 44.7 kW) (LEFT TO RIGHT) Cutting unit with cover and hopper Screw Feeder - 5 HP assembly removed (for illustration) Cartilaginous skin CUTTING (3.7 kW) organ material OVERVIEW Agitator - 2 HP (1.5 kW) Salisbury Steak 1. Impeller 2. Cutting Head Chicken Nuggets

16 www.urschel.com THE SIZE REDUCTION SPECIALISTS 17 (LEFT TO RIGHT) Jelly Cookie Sandwich Cookie

COMITROL PROCESSOR COMITROL PROCESSOR MODEL 3600 SLANT MODEL 3640 SLANT

(LEFT TO RIGHT) DESIGNED FOR LOW TO Flour Tortilla PARTICLE SIZES RANGING HIGH VOLUME OPERATIONS Peanut Butter FROM COARSE TO FINE Crackers The Comitrol Processor Slant Model 3600 is designed EMULSIONS ARE POSSIBLE for low to high capacity production environments. Bread Crumbs Granola Bars The compact size of the Comitrol Processor Slant Models 3640, Processors benefit from the wide selection of 3660, and 3675 makes each machine ideal for a wide range of cutting heads and impellers that are available for small volume to high capacity production environments. Each diverse applications such as chopping, flake cutting, model varies in dimension, weight, and horsepower. granulating, pureeing, and emulsifying. Processors benefit from the wide selection of cutting heads Foods such as meats, poultry, fruits, vegetables, and and impellers that are available for diverse applications such as cheeses can be processed as well as chemical and chopping, flake cutting, granulating, pureeing, and emulsifying. pharmaceutical products. Foods such as meats, poultry, fruits, vegetables, and cheeses can be processed as well as chemical and pharmaceutical SPECIFICATIONS products. The machine features continuous operation for SPECIFICATIONS Length: 35.69" (907 mm) uninterrupted production, and is designed for Width: 29.21" (742 mm) Length: 51.30" (1303 mm) easy cleanup and maintenance. Height: 38.64" (981 mm) Width: 40.98" (1041 mm) Height: 62.43" (1586 mm) Net Weight: 400 lb (181 kg) Comitrol® Processor Model 3660 Slant: Motor: Impeller - 10 HP (7.5 kW) Net Weight: 1196 lb (542 kg) Length: ...... 59.36" (1508 mm) Motor: Impeller - 40 HP Width: ...... 42.88" (1089 mm) PRODUCT (29.8 kW) Height: ...... 62.43" (1586 mm) Cutting unit with cutting FLOW Net Weight: ...... 1400 lb (636 kg) enclosure removed (for illustration) Motor: ...... Impeller - 60 HP (44.8 kW)

(LEFT TO RIGHT) ® PRODUCT Comitrol Processor Model 3675 Slant: Emulsified Fish FLOW Length: ...... 63.54" (1614 mm) Width: ...... 42.88" (1089 mm) Potato Flakes Height: ...... 62.43" (1586 mm) Wafer Cookies Net Weight: ...... 1500 lb (681 kg) Motor: ...... Impeller - 75 HP (56.0 kW)

2 2

1 3 1 CUTTING OVERVIEW CUTTING OVERVIEW 1. Impeller Tobacco Leaves 2. Horizontal Separators 1. Impeller 3. Vertical Knives 2. Cutting Head

18 www.urschel.com THE SIZE REDUCTION SPECIALISTS 19 (LEFT TO RIGHT) (LEFT TO RIGHT) Chocolate Chip Breaded Cookies Chicken Patties Bread Crumbs Restructured Steak Vanilla Bean Turkey Roll Avocado

COMITROL PROCESSOR COMITROL PROCESSOR MODEL 3600F MODEL 5600

POSITIVE PRODUCT FEED LOW TO HIGH POSITIVE PRODUCT FEED VOLUME PRODUCTION ENVIRONMENTS COMBINED WITH CLOSE

The compact size of the Comitrol Processor Model 3600F TOLERANCE CUTTING is ideal for a wide range of small volume to high capacity production environments. Screw feeder assists with positive The Comitrol Processor Model 5600 has all of feeding of product. the benefits of the unique Comitrol size reduction SPECIFICATIONS principle, plus close cutting tolerances at an Processors benefit from the wide selection of cutting heads Length: 61.18" (1554 mm) increased impeller speed of 5,600 revolutions per and impellers that are available for diverse applications such as Width: 32.13" (816 mm) minute. The unit offers a high degree of particle chopping, flake cutting, granulating, pureeing, and emulsifying. Height: 69.41" (1763 mm) size control to meet your product specifications and Net Weight: 800 lb (363 kg) texture requirements. Widely used for rework of gelatin capsules, biscuits, candy, Motors: Impeller - 10 HP (7.5 kW) noodles, and a full spectrum of bakery goods, the 3600F Screw Feeder - 2 HP (1.5 kW) The Model 5600 has a positive product feed and will also reduces meats, fish, textured vegetable protein, fruits, deliver precise, cleanly cut particles from a variety vegetables, spices, seaweed, cheeses, and chemical and SPECIFICATIONS of fresh or frozen tempered raw meat materials with pharmaceutical applications. The machine features continuous Length: 91.38" (2321 mm) little temperature rise. The Model 5600 produces operation for uninterrupted production, and is designed for easy Width: 56.57" (1437 mm) consistent, high quality particles without the cleanup and maintenance. Height: 67.63" (1718 mm) variance experienced using typical screw, pump-fed PRODUCT Net Weight: 3126 lb (1418 kg) grinder-plate, or chopper-bowl style machines FLOW Motors: Impeller - 100 HP (75 kW) Screw Feeder - 2 HP (1.5 kW) PRODUCT FLOW 1

Cutting unit (for illustration) 3

Contact Urschel Laboratories, Inc. for exact specifications on the following 3 models for use with suitable feeders: 2 ® 1 CUTTING Comitrol Processor Model 3630 Motor: Impeller - 30 HP (22.4 kW) 2 OVERVIEW CUTTING Comitrol® Processor Model 3640 OVERVIEW 1. Feed Hopper Motor: Impeller - 40 HP (29.8 kW) 1. Impeller 2. Screw Feeder ® Comitrol Processor Model 3660 2. Screw Feeder 3. Cutting Head Motor: Impeller - 60 HP (44.8 kW) Cutting unit with cutting enclosure 3. Cutting Head Comitrol® Processor Model 3675 removed (for illustration) Motor: Impeller - 75 HP (56.0 kW)

20 www.urschel.com THE SIZE REDUCTION SPECIALISTS 21 (LEFT TO RIGHT) Tomato Juice 2 Honey Mustard Baby Food, Peas MODEL 9300 Peanut Butter CUTTING Almond Milk OVERVIEW 1. Impeller Colestipol Hydrochloride 1 PRODUCT 2. Microcut Head COMITROL PROCESSOR FLOW

MODEL 9300 MODEL 9300 WITH FEEDER CUTTING 2 OVERVIEW 1. Feed Screw HIGH CAPACITY, SINGLE PASS PRODUCTION 1 2. Microcut Head OF SLURRIES, PASTES, OR LIQUIDS

The ¥patented Comitrol Processor Model 9300 is recommended for particle size reduction when the final product will be a slurry, paste, The Model 9300 series can be equipped or liquid. Equipped with a 12" (305 mm) microcut head and impeller, the PRODUCT 9300 is designed for one-pass size reduction of products such as fruits with or without a feeder. The massive twelve inch FLOW and meats for the production of baby food and peanuts for peanut butter. diameter reduction parts (twice the size of reduction heads in other Comitrol models) make it possible to achieve OPERATING PRINCIPLE smaller particle sizes and generate less frictional heat. Product is guided to the center of a high speed, rotating impeller. Initial By using as much as 200 horsepower (149.1 kW), much larger particle size reduction begins as the inner ends of the impeller paddles MODEL 9300 SPECIFICATIONS throughputs are possible. In some cases, the Model 9300 strike the product, breaking it into small pieces and causing it to rotate. can process certain products that cannot be accomplished Size reduction continues as centrifugal force moves product outward to Length: 59.74" (1517 mm) with any other size reduction equipment. the impeller tips, which carry the product past the cutting edges of the Width: 60.06" (1526 mm) MODEL 9300 stationary microcut head. The product is reduced in precise increments, Height: 88.00" (2235 mm) WITH FEEDER emerging a pre-determined size. Net Weight: 3146 lb (1427 kg) SPECIFICATIONS 3 TOP VIEW 2 Motor: 150 or 200 HP Length: 94.06" (2389 mm) 1. Blades 4. Opening TYPES OF CUTS (112 or 149.1 kW) Width: 60.06" (1526 mm) 1 2. Blade Tip Angle 5. Depth of Cut Size of cut is determined by the number, spacing, and angle of blades Height: 88.00" (2235 mm) 3. Center Line 6. Impeller in the microcut head. A wide range of microcut heads enable the Model Net Weight: 3500 lb (1588 kg) 9300 to produce a variety of particle sizes. Other factors such as Motor: 150 or 200 HP (112 or 149.1 kW) Comitrol Model 9300 Microcut Heads hardness of the product will affect size of cut. Screw feeder: 2 HP (1.5 kW) 4 Head Depth of Cut Opening Description Inches mm Inches mm 5 6 160156-5 .0251* .6375 .0792 2.0117 Acai Berry reduction. 172156-10 .0420 1.0668 .0606 1.5392 1801156-5 .0219 .5563 .0530 1.3462 190156-1 .0062 .1575 .0362 .9195 The 12" (304.8 mm) diameter microcut 200156-1 .0062 .1575 .0326 .8280 206156-(-.25) .0020 .0508 .0270 .6858 Cutting unit with cover head and impeller compared to the 6" (152.4 mm) microcut head (used 212156-(-.25) .0019 .0483 .0219 .5563 removed (for illustration) 220156-1 .0054 .1372 .0154 .3912 on other Comitrol Processors). 224156-(-.74) .0002 .0051 .0123 .3124 225156-1 .0052 .1321 .0117 .2972 226156-(-.25) .0016 .0406 .0108 .2743 Homestyle peanut butter can be 230156-(-.74) .0001 .0025 .0079 2.007 made by removing different numbers 230156-1 .0051 .1295 .0080 .2032 of carbide blades surrounding the 234156-(-.25) .0015 .0381 .0051 .1295 head. A test cut of your product is 238156-(-.25) .0014 .0356 .0024 .0609 suggested to achieve optimal results. 240156-(-.25) .0014 .0356 .0011 .0279 241156-(-.25) .0014 .0356 .0005 .0127

22 www.urschel.com THE SIZE REDUCTION SPECIALISTS 23 PRODUCTION PROVEN IN HUNDREDS OF APPLICATIONS

abalone canteloupes dill ice cream papayas sherbets acai capons dog food insulin parsley shrimp agave capsules duck jams pastry soups albacore carbon black eggplants jellies peaches soy beans alfalfa carrots eggs juices peanut butter spaghetti almonds casein endive kale peanuts spices anchovies cashew nuts evaporated milk kelp pears spinach animal fat cat food farina kohlrabi pecans squash animal glands catsup figs lamb penicillin starch antibiotics cauliflower filberts leeks pepperoni steroids apple juice caviar fish lemon grass peppers strawberries apples celery flaked and lemon peel petfood string beans applesauce cereal flax seed lemons pickles stuffing apricots cheese formed meats lettuce pimentos suet artichokes cherries flour lima beans pineapple juice sugar ascorbic acid chicken fowl lime peel pineapples sunflower seeds asparagus chicory frankfurters limes pizza cheese sweet potatoes aspirin chili fruit cocktail lingonberries plasma syrup avocados chives fruits liver plums tapioca baby food chocolate galangal liverwurst polymers tea bacon chop suey garlic lobster popcorn teflon bagasse chub gelatin macadamia nuts poppy seed tobacco bagels cinnamon gherkins macaroni pork tomato paste bamboo shoots citron giblets mackerel poultry tomato pulp bananas citrus peel ginger mangoes prune juice tomato sauce bank notes clams gooseberries marmalade prunes tomatoes barbecue sauce clay graham crackers marshmallows puddings tripe barley cocoa-butter grain masa pumpkins tuna bean sprouts coconuts granola mayonnaise quince turkey beans cod grape juice meat rabbit turnips beef coffee grapefruit melon rinds raisins turtle beef jerky cole slaw grapefruit juice melons raspberries vanilla beef tissue collagen grapefruit peel mincemeat ravioli veal beets collard grapes molasses relish vegetable protein benzoyl condensed milk graphite mushrooms rhubarb vegetables peroxide cookies grease mustard rice vermicelli berries copra greens mustard green rubber vinegar biscuits corn grits mutton rutabagas vitamins black-eyed peas corn flakes guava nectarines rye walnuts bologna corn syrup gum newsprint sage water chestnuts bone meal cornmeal gumbo noodles salads wax beans bran cottage cheese haddock nut meats salami wheat brazil nuts crab hake nuts salmon wheat germ bread crackers halibut ointments salt whey brewerʼs hops cranberries ham okra sauces yams broccoli cream hamburger olives sausage yeast brussel sprouts croutons herbs onions scallops yogurt bulgar cucumbers herring orange peel seaweed zucca melons cabbage curd hide oranges semolina zucchini cakes currants hominy ossein sesame seeds candy dates horseradish oysters candy bars detergent huckleberries pancreas

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® Urschel, The Global Leader in Food Cutting Technology, Comitrol, and The Size Reduction Specialists are registered trademarks of Urschel Laboratories, Inc. U.S.A. § The Comitrol Processor may contain parts protected by U.S. Patent No. 9033268. L3013 MAR 2017 (s.s. L2691)