OCTOBER 2014 / VOLUME 56 EDITION 4

WE MAKE 3D MODELLING FOR BEHN MEYER PHARMA PLANT EXTENSION ‘TEAMING‘ IN DYNAMIC FOR ASPEN PHARMACEUTICAL MARKET IDEAS 03 05 06 WORK

DELTA focuses on energy efficiency 02

REDUCING ENERGY USE IN INDUSTRIAL PROCESSES CAN HAVE A SIGNIFICANT IMPACT ON THE BOTTOM LINE. DUTCH ENERGY COMPANY DELTA PROVIDES TANGIBLE VALUE TO ITS CLIENTS WITH THE HELP OF TEBODIN.

The principles of lean manufacturing operator, responsible for management, 01 have been widely adopted over the construction and maintenance. Other past decades, but the efforts were areas of expertise include high-voltage mostly aimed at waste reduction and applications and metering technology. output growth. DELTA wants to be more than an energy provider to its Energy Quick Scan industrial clients. As part of a framework agreement, Tebodin ‘The tracking and mapping of the identifies the best efficiency energy used in every process is the opportunities. starting point for any company serious about saving energy’, says Energy 01_ Mr. Sander Tensen: ‘A heat Based in the Southwest of the Consultant Mr. Sander Tensen. ‘DELTA DELTA. ‘Tebodin is for us the right savings of around ten percent are camera, used to gain insight in , DELTA is an independent wants to support its industrial clients partner to accomplish this’. almost always possible without major energy losses’ multi-utility company specializing in in developing a sustainable value investments or process changes. For 02_ DELTA’s Biomass, Nuclear and energy, grids and networks, and waste proposition, and it believes in the The process starts with an Energy larger savings, the cost recovery and Coal Power Plant EPZ in Borssele management. In addition to electricity tailor-made approach. Industrial Quick Scan to determine the return of investment are usually a generation and energy trading, it companies often find it difficult to possibilities. ‘We also carry out matter of just a few years’, says supplies gas and electricity to private identify the real bottlenecks, says comprehensive energy audits and Mr. Tensen. An often-overlooked opportunity is the and corporate clients. The company’s Mr. Maarten Seghers, the marketing feasibility studies with regard to active involvement of employees in network division is the regional grid manager for the B2B energy market at investments. In my experience, direct Sustainable production energy saving initiatives.

Recent quick scans took place at two Mr. Tensen: ‘We arrange workshops to metal processing companies. Tebodin create and deepen staff commitment to ‘Joint Venture of the year’ award for STS-Tebodin also developed a sustainability sustainability and efficiency. These are proposition for a salt mining company, done on-site with everyone relevant in which the identification of energy present, from management to the DURING THE FOURTH EDITION OF THE OIL AND GAS YEAR (TOGY) IN OMAN AN AWARDS savings was combined with a broader technical department. DELTA also CEREMONY TOOK PLACE. ONE OF THE PRESENTED AWARDS WAS THE ‘JOINT VENTURE OF THE exploration of sustainable production participated.’ YEAR’ AWARD THAT WAS PRESENTED TO JOINT VENTURE SPECIAL TECHNICAL SERVICES AND methods. ‘We use a heat camera to gain TEBODIN & PARTNER (STS-TEBODIN). further insight in energy losses and find additional saving opportunities.’ More info: STS-Tebodin is the largest private This 7 year framework contract, with a green and brown field projects and Mr. Björn Erkens sector oilfield employer of Omanis in possible extension of another 3 years, subsequent maintenance and Savings are not only to be found in the Director Netherlands West 2013. The joint-venture is specially set was awarded by PDO in February 2011. management services for PDO’s Oil latest technology or smarter processes. [email protected], +31 181 65 17 07 up for the Engineering and The contract includes all on-plot and Gas surface facilities throughout Maintenance Contract (EMC) for engineering, procurement services, the company’s northern concession Petroleum Development Oman (PDO). construction and commissioning of all area in Oman. The number of Omanis working for New member Board of Directors Tebodin STS-Tebodin is around 2,500 at different work categories. The Executive Board of Bilfinger SE has TOGY is an annual report on the appointed Mr. Niels van Rhenen B.Eng. sultanate’s energy industry, produced MBA as member of the Executive in partnership with Oman’s Ministry Management of Tebodin B.V. as of of Oil and Gas and Oman Society of September 1, 2014. Petroleum Services. Since 2010, Niels van Rhenen (50) has been working for Tebodin in the position of director Tebodin Netherlands B.V.. He will More info: hold this position next to his new position in Mr. Salim Al Kindy the Board of Tebodin B.V. Managing Director Oman The Executive Management of Tebodin B.V. [email protected], consists of Jack Overkamp (Chairman), +968 246 280 00 Robert Claasen, Niels van Rhenen and Arjan Rougoor OCTOBER 2014 / PAGE 2

Demolition‚ cost analysis for A SELECTION OF OUR VARIOUS Nuon s power plants CURRENT PROJECTS

TEBODIN ASSESSED THE DEMOLITION COSTS OF ALL POWER PLANTS OWNED BY NUON AND ADVISED THE DUTCH ENERGY COMPANY WITH REGARD TO THE DEMOLITION OF TWO PLANTS, IN AND PURMEREND.

The Nuon power plant Hemweg 7 was Purmerend, just north of Amsterdam, Mass balance decommissioned in January 2013. By is the most prominent district heating then it had been replaced by a more city in the Netherlands, with over Nuon wanted a thorough assessment efficient Combined Heat & Power (CHP) 24,000 households and 1,000 of the demolition costs. Tebodin found plant called Hemweg 9, located on the companies connected. The Nuon that these costs are largely same site in Amsterdam. Hemweg 7 had CHP plant that provided 64 Mw of determined by the amounts of steel been in service for 34 years and will heat for many years is going to be and concrete in the buildings. After now be partially demolished in order to replaced by a biomass power plant, visiting the sites and collecting data Several major upgrades of power facilities for chemical clients for/with Ritter use the gas turbine for peak moments in rendering the current installations on the materials, construction and Starkstromtechnik in the Netherlands electricity demand. obsolete. local circumstances, they produced a Scope: Detailed engineering and consultancy services first draft of the ‘mass balance’. Stack of Nuon's Combined Cycle Gas Turbine (CCGT) in Gaps identified Purmerend, the Netherlands In consultation with Nuon, data gaps were identified and the initial mass balance was enriched with the missing information on the equipment and buildings, either through documented data or based on assumptions and measurements. The final result is an elaborated steel and concrete mass balance, which provides Nuon with a detailed insight into the quantities and characteristics Study for Abu Dhabi Ports Company (ADPC) for the offloading facilities for of the materials, and which will serve ADNOC Distribution’s Multi-Product Terminal in Khalifa Port, Abu Dhabi. as the basis for negotiations and Scope: Location selection study and hazardous identification study for jetty agreements with the demolition and pipeline routes. company.

More info: Mr. Björn Erkens Director Netherlands West [email protected], +31 181 65 17 07

More than 30 years in Dubai

Revamping project of the blending vessel vent gas of Smit & zoon’s plant in Nanjing Chemical Industrial Park, . ‘WORKING FOR 18 YEARS WITH TEBODIN IN THE MIDDLE EAST HAS BEEN Scope: Feasibility study report & detailed design service A WONDERFUL EXPERIENCE, AND THE MAIN REASON FOR THAT ARE THE PEOPLE,’ SAYS MR. GANGADHARAN KUNIYIL, PUBLIC RELATIONSHIP OFFICER IN DUBAI. TEBODIN OPENED ITS DUBAI BRANCH IN 1981 AND, OVER THE YEARS, MR. KUNIYIL HAS SEEN THE OFFICE GROW FROM FOUR PEOPLE AT THE START TO 73 TODAY. THREE DECADES OF CAREFUL WORK HAVE LED TO REMARKABLE RELATIONS AND PROJECTS.

Remarkable projects energy consumption and the protection noisy air conditioning, as it helps of the environment by cutting carbon to reduce energy consumption The Sheikh Zayed Road was one of dioxide emissions. and protects the environment by office Dubai’s earliest projects, and it Located close to the Crowne Plaza cutting carbon dioxide emissions. was quite spectacular. It was the first Hotel on Sheikh Zayed Road, the plant cooling plant project in Dubai, ever, serves many luxury hotels, residential Vision to reality serving all buildings along a three apartments and office towers. It is Reconstruction of two compressor stations (Břeclav and Kouřim) for Net4Gas in kilometer road in the city center. It perhaps Tebodin’s best known project in After the cooling plant, the Czech Republic. The objectives of the project comprise modernizing the was awarded to Tebodin by Tabreed, Dubai, and it was done with only a projects and teams got bigger: equipment, meeting higher safety standard requirements, and making the an important provider of cooling handful of people.’ working on a 62 kilometers remote control from a Prague based control center possible. infrastructure for the nation. One of pipeline and on a 106 kilometers Scope: Concept, FEED (basic design) with the option of tender documentation. the most important aspects of the The cooling plant system has important manmade canal, with about 15 project was its contribution to reduce advantages over traditional costly and people. In the past number of years Tebodin in Dubai has been busy with projects which are now Tabreed’s of vital importance to the 2020 current Expo, which will be hosted by the cooling plant United Arab Emirates in Dubai.

More info: Mr. Maxim Stovpnik Office Director Dubai [email protected], Development of OSII platform including subsea pipeline and composite +971 456 72 700 cable for Bunduq in Abu Dhabi Scope: Project Management Consultancy

3D MODELINGISUSEDTOCOMMUNICATE PROJECTDECISIONSWITHTHESTAKEHOLDERS. . LOCATED INVIETNAMSINGAPOREINDUSTRIALPARK (VSIP).TEBODINPROVIDESEPCMSERVICESAND CHEMICAL COMPANY BEHNMEYERISBUILDINGAGREENFIELDWAREHOUSE ANDOFFICEBUILDING, 3D modellingforBehnMeyer PRODUCTION LINE. POLAND, BYINSERTINGOFASECONDREACTORANDASSOCIATED EQUIPMENTINTOTHE TO DOUBLETHEPRODUCTIONCAPACITY OFITSPLANTINBRZEG-DOLNY, SOUTH-WESTERN IN RESPONSETOTHEMARKETDEMANDFORITSPRODUCTS,STEPAN COMPANY DECIDED onplant extensionPartnering other utilities, with industrial park other utilities,withindustrialpark sporting facilities,medicalcenterand community facilitiesincludingschools, commercial andresidentialzoneswith from Hanoi.Thisparkintegrates VSIP BacNinh,about20kilometers The BehnMeyerprojectislocatedin Catering togrowing needs plant. InJune,Tebodin’s officein documentation fortheextensionof Loading’ phase2)multidiscipline for thepreparationofFEL-2(‘Front-End Cameron Hammondputatenderout The company’s ProjectManager, Mr. Mr. JanuszIwanowski 02_ 01_ 3D viewofBehn Meyer‘swarehouseandofficebuilding Representatives ofBehnMeyerandTebodin atthegroundbreakingceremony infrastructure.’ housing andimprovedurban growing needsforaffordablequality a townshipthatcaterstoVietnam’s -style industrialparkbutalso opening: ‘VSIPBacNinhisnotonlya Minister GohChokTong saidatthe development. SingaporeSenior consists of nine engineers from many consists ofnineengineersfrommany Manager, Mr. JanuszIwanowski, Tebodin’s team,headedbyProject Stress analysis and pharmaceuticalmarkets. ingredients forthefood,supplement polyurethane polyolsandspecial intermediate chemicals,including Stepan Polandmanufacturesbasicand used inabroadrangeofindustries. manufacturer ofspecialtychemicals Illinois, USA,isamajorglobal Stepan, foundedin1932Northfield, engineering servicescontract. Warsaw, Polandwas awardedthe [email protected], +48223344311 Managing DirectorPoland Mr. JaroslavHrabĕ More info: in futureprojects.’ forward tocontinuingourcooperation plants inEurope,wearelooking United States.AsStepanhasmore expansion ofasimilarplantinthe have createdwillbeusedforthe Meanwhile, thedocumentationwe construction management. permitting, detailedengineeringand stages oftheproject,including ‘We expecttoparticipateinthenext more instore,Mr. Iwanowskisays. by theendofSeptember. Butthereis project isscheduledtobecompleted Completion ofthisphasethe FEA (FiniteElementsAnalysis). temperature profiles,willinclude3D analysis, basedonpressure- analysis accordingtoEN-13445-3.The the vesselwillbesubjectedtostress temperatures between50and300°C, free operationofthevesselin reactor. Inordertoassuretrouble- project isthedesignofnew the mostchallengingpartsof and architecturalengineers.Oneof mechanical, electrical,construction disciplines, includingprocess,piping, Behn Meyer. for thenewwarehouseandofficeof services andconstructionmanagement engineering, permitting,procurement care ofbasicengineering,detailed Thanh, andhisteamoftwelve,take Manager fromHanoi,Mr. CaoVan Since May2014,Tebodin’s Project 3D modelling requires first and foremost the right skills requires firstandforemosttherightskills Getting projectsdonesuccessfully Achieve improvement harder. Itisaboutworkingsmarter. difficult, butitisnotaboutjustworking Improving projectexecutionisevenmore work,’ Mr. KleinWolterink remarks. projects. Executingprojectsishard framework contractsandone-off projects andsmallprojects,multi-year and officesthatrecentlystarted,big complexity is thatwe have mature offices already achallenge.Whataddstothe to getbetteratwhatwedo.Thataloneis ‘The changingworldaroundusforces Working smarter seek ourservices. uniform wayofworkingwhereverthey from Tebodin asimilarserviceleveland base adecadeago.Thoseclientsexpect operating clientscomparedtoourclient Also, nowwehavemoreinternational competition hasnotbeensittingidle. compared totenyearsago.The Markets havechangedconsiderably prepare, executeandmanageprojects. own organizationandcapacityto because theyhavetrimmeddowntheir Many clientsincreasinglyrelyonus, visualization, simulation, and visualization, simulation,and create anintelligent3Dmodel.Design, in thisproject.WithAutodeskBIM,we (Building InformationModeling)solution Mr. CaoVan Thanh:‘We applyaBIM 01 OCTOBER 2014/PAGE 3 projects improvement Moving towards TO SEEWHY,’ MR.KLEINWOLTERINK SAYS. A NEED.WEONLY HAVE TOLOOKAROUNDUS ALREADY SHOWSTHAT APPARENTLY THEREIS ‘CREATING THISPOSITION AT CORPORATE LEVEL PROJECT IMPROVEMENTAT TEBODIN. STARTED INTHENEWPOSITIONOFDIRECTOR AS PERJULY, MR.JANKLEINWOLTERINK

02 [email protected], +6592979275 and Managing DirectorSingapore, Mr. RonalddeVries More info: be finishedinApril2015. projects. Thisprojectisscheduledto experience inchemicalfactory Tebodin becauseofitslongtime protection. Thecompanychose and finechemicals,fertilizerscrop Behn Meyerspecializesinspecialty supervises theproject.InVietnam, in Hanoioffice,Mr. BuiChiKien For BehnMeyer, ChiefRepresentative achieve projectandbusinessgoals.’ project lifecycle.Itmakesiteasierto clarity forallstakeholdersacrossthe collaboration withBIMprovidegreater +31 703481817 [email protected] Director ProjectImprovement Mr. JanKleinWolterink More info: So, herewego.’ Actually, itlookslikeawin-wintome. predictable projectresultsforTebodin. But itwillalsoleadtobetterandmore improve ourreputationwithclients. project delivery, whichnodoubtwill control ofwhatwedowillleadtobetter Klein Wolterink smiles.‘Beingmorein ‘Well, thatatleastisaneasyone,’Mr. What aretheexpectedoverallresults? Human Resources. has linkswithIT, Finance,Qualityand where weoperate,butalsobecauseit projects inallcountriesandoffices directly relatedtothedailybuzzin Project Improvementobviouslyis interesting one.Notonlybecause that. Itisachallenge,butvery with overthelastfewweeksrecognizes three areasandeveryoneIhavespoken possible toachieveimprovementinall and proceduresweapply. Itisdefinitely that weuseaswellworkprocesses equally importantaretoolsandsystems and competenceofourpeople.But

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Office Ahmedabad: Booming with quality Supporting methanol production in Oman

TEBODIN & PARTNER IN OMAN HAS BEEN AWARDED A TWO-YEAR ‘TWO PEOPLE STARTED THE OFFICE A YEAR AGO WITHOUT A PARTICULAR JOB IN HAND. NOW CONTRACT TO PROVIDE A RANGE OF ENGINEERING SERVICES AT THE OUR TEAM OF THIRTY HANDLES OVER TEN PROJECTS,’ SAYS MR. ONDREJ STERBAK, OFFICE METHANOL PRODUCTION FACILITY OF SALALAH METHANOL COMPANY DIRECTOR OF TEBODIN IN AHMEDABAD, INDIA. AND THE BOOM CONTINUES: ‘SATISFACTION OF LLC (SMC). EXISTING CLIENTS HAS STARTED REPETITIVE PROJECT AWARDS, CREATING A SHARP RISE IN OUR NEW BUSINESS DEVELOPMENT.’ The production facility is located in Global chemical commodity the Salalah Free Zone in Oman, near the Port of Salalah. Founded in 2006, Methanol is a globally traded the plant is wholly owned by Oman commodity and is used as intermediary Oil Company and produces methanol chemical feedstock in the manufacture out of sweet natural gas. of a wide range of other chemicals and Engineering services will be end products, from food ingredients to provided for all parts of SMC’s fuel. It is exported from Oman to methanol facility: the methanol plant destinations around the globe from the itself and all off-site and utility nearby Port of Salalah. structures.

Important footprints 50 employees in the next six months instrumentation and mechanical to cover our contracted work. But team. We can also do sizing and The focus of Tebodin in Ahmedabad is we want to add more as the detail design of mechanical on the chemical, food and industrial opportunities in India are huge. equipment like reactors and vessels sectors. Mr. Sterbak: ‘We have already However, we can only grow as fast using PV Elite software.’ made important footprints in as we can ensure our quality companies such as Huntsman, standards.’ Arkema, Mapei, Chipita, and Omya. More info: Huntsman was especially satisfied ‘We are trying to build a multi­ Mr. Ondrej Šterbák with our work, and we have done a disciplinary office, where every Office Director Ahmedabad series of projects with them, including single department focuses on [email protected] support in different countries.’ excellency. However, if I would have +91 794 06 06 100 to pick an area of expertise, I would ‘For a client in the chemical sector, say that is our process, for example, we are designing multiple buildings in an 100.000 m² area, and developing over 60 piping and instrumentation diagrams. Global framework contract with Syngenta We also started to work for our sister company Bilfinger Water Technology preparing the concept, master TEBODIN RECENTLY SIGNED A GLOBAL FRAMEWORK AGREEMENT FOR EPCM (ENGINEERING, supervision. We trust this framework planning and preliminary budget PROCUREMENT AND CONSTRUCTION MANAGEMENT) AND CONSULTANCY SERVICES WITH agreement forms the basis to a estimation for their new factory. SYNGENTA CROP PROTECTION AG IN BASEL, SWITZERLAND. THE FRAMEWORK, EFFECTIVE FROM further cooperation with Syngenta, AUGUST 1, 2014, IS VALID FOR THREE YEARS AND COVERS TEBODIN’S WHOLE NETWORK, IN THE and that we can keep assisting them Intense start-up BUSINESS AREA OF SYNGENTA’S SEED PROCESSING AND CROP PROTECTION CHEMICALS. with our process knowledge in their future investments projects over the With such projects, the first year was Syngenta is one of the world’s meet these demands in a sustainable Tebodin’s involvement world. intense, tells Mr. Sterbak: ‘It was leading companies in plant breeding, way. Changes in climate will further absolute challenge, but we went with crop protection and seed care to stress the availability of water, land and The last two years we have been it all together. The amount of sacrifice develop a fully integrated offer on a biodiversity necessary for productive working for Syngenta in Russia, from each staff-member was huge. We global crop basis, combining agriculture. , Hungary, Vietnam and the More info: spent countless nights and weekends innovation in genetic and chemical Until now demand has been met Netherlands in the area of site selection Mr. Remko Dur at work. I am still amazed by the moral solutions. Syngenta, with a sales of primarily through yield improvement. services, master planning, plant Corporate Business Development of our entire team: what needed to be 14.7 billion dollars a year, has more However, the improvement rate of re-development, project management, [email protected], +31 70 348 03 09 done was done, on time and quality, than 28,000 employees and is active yields in the major grains has been tender support and technical no matter what. I have great gratitude in 90 countries worldwide. slowing down and will not be sufficient towards my dear colleagues.’ to fulfil increasing demand. Combine harvester in barley Demand for increased quantity The office is also supported by the and quality Innovation required international Tebodin network. Mr. Sterbak: ‘Whenever we need Global population is expected to rise Syngenta’s response to the evolving any advice or guidelines, we get it from around seven billion today to needs of farmers across the globe is an immediately. For example, when we more than nine billion by 2050. In integrated strategy with those needs at needed a design review, our team in parallel, a greater number of people its very heart. The strategy recognizes was able to execute it within will experience increased wealth that solutions to complex farmer hours.’ and higher purchasing power, and as challenges are no longer met by single a result will increase consumption of products, but instead require innovation Expanding expertise processed food, meat, dairy and fish. to weave together both existing and As demand for increased quantity new technologies in order to bring plant The accelerated pace continues: ‘We and quality of crops grows, potential to life. know that we will need to have at least agriculture must evolve in order to OCTOBER 2014 / PAGE 5 always close

Supporting methanol production in Oman Pharma plant extension for Aspen

FROM LATE 2012 TO EARLY 2014, ASPEN HAS BEEN ADDING A NEW FINAL PURIFICATION SUITE TO THEIR PHARMACEUTICAL PRODUCTION PLANT IN OSS, THE NETHERLANDS. TEBODIN PROVIDED EPCM SERVICES AND GAVE SUPPORT TO THE COMMISSIONING & QUALIFICATION PHASE. THE ‘SMC’s aim when it floated the tender Pipes, circuits and loops Mr. Sebastian: ‘We are very pleased to COOPERATION CONTINUES WITH AN EPCM FRAMEWORK AGREEMENT was to find a reliable and qualified have been awarded this two-year FOR THE OSS AND BOXTEL SITES, SIGNED IN JULY. CURRENTLY, TEBODIN engineering partner for the various The plant’s process route for methanol contract and look forward to working IS WORKING ON AN EXTENSION OF BOXTEL FACILITY AND SEVERAL projects that ensure production goes on consists of tubular steam reforming of closely with SMC and provide the level SMALL CAPITAL PROJECTS. without interruptions,’ says Tebodin’s natural gas along with a saturation and of service that will hopefully extend Project Manager Mr. John K. Sebastian. desaturation circuit and a methanol our business relationship beyond the Clean room for final purification The required engineering capabilities synthesis loop, followed by a two- duration of the contract.’ included the whole range of column distillation section that mechanical, piping, civil, steel produces the methanol product to the structural, electrical and required specification. The sweet instrumentation control engineering. natural gas for the Salalah plant is More info: provided by the Oman Ministry of Oil Mr. Salim Al Kindy and Gas through Oman Gas Company. Managing Director Oman [email protected] +968 246 280 00

Long partnership Safety (EHS) plan, a blue print for construction sites, based on Tebodin’s Tebodin has a long partnership with the EHS plan. Oss production site. It has successfully carried out over 60 projects under the Tebodin and the contractors’ master agreement in the last years. In management held 64 official safety 2013, the Pharmaceutical Ingredients inspection rounds. In the end, a total of (API) business of the Oss site was 70,000 construction hours resulted in acquired by Aspen Group. South zero harm. Contractors were also African-based Aspen is a supplier of coached to improve safety behavior, branded and generic pharmaceuticals in says Tebodin Project Manager Mr. Mark over 150 countries, and of consumer and Courage: ‘We are all skilled and nutritional products in selected educated employees, extensively territories. Aspen products are renowned trained when it comes to safety. Our ‘Hot’ plant reconstruction for their quality, efficacy and affordability. interventions make the difference and save lives’. 55 outsiders on site MUNICIPAL ENERGY COMPANY TEPTO BRUNTAL’S COAL-FIRED HEATING PLANT IN THE CITY OF High level of cooperation BRUNTAL IS UNDERGOING MAJOR RECONSTRUCTION – WHILE REMAINING IN OPERATION. TEBODIN The new API purification suite in Oss IS SITE SUPERVISOR, BUT ITS INVOLVEMENT IN THE PROJECT STARTED FAR EARLIER. called for adaptation of the existing Besides Tebodin, two other Bilfinger building, including demolition of existing sister companies performed on the The reconstruction project comprises Transportation of boiler structures and creation of new process project. Bilfinger Industrietechnik replacing the three existing boilers (K2, pressure unit K4.1 to the floors. Also a clean room for final Salzburg worked on piping and K3 and K4) by new ones. Boiler K1 will boiler room purification, with all new process mechanical equipment installation, and remain unchanged as a cold backup. equipment and associated utilities and Bilfinger Industrial Services provided The new K2 and K3 will have about the systems. At its peak, 55 contractors were scaffolding and insulation. The level of same power as the originals, while working in the small area, only 15 by 5 cooperation between the Bilfinger boiler K4 will be replaced by one with meters per floor, next to the plant in full companies received high praise from half the original power. This will allow a operation. For an efficient construction the client. more flexible response in supplying workflow within the restricted area, heat during the summer months. Tebodin applied craftsman resource Smart from the start schedules per floor, shifted construction Documentation hours, micro schedules and a phased Aspen Manager Engineering Mr. Guus move-in of construction material in line Bekkers said: ‘Tebodin is flexible, result In 2011 Tebodin’s office in Ostrava with the lean principle. All to ensure the oriented with a hands-on mentality, and prepared the planning permit ambitious schedule could be met. has the required process and pharma documentation for this project. This knowledge to get the job done. phase was followed by preparation of Combined safety success Furthermore, Tebodin provides a the planning permit documentation for a challenging view, ensuring useful new silo for acidic sodium carbonate, In the project, the forces were combined input,from all business representatives, which is used as an additive. Earlier this Currently, a Tebodin team headed by Completion of the project is expected of a third party engineering architect, the to improve the process from concept to year, after tendering the contractor, Mr. Martin Papez is performing site in September 2015. procurement and construction realization.’ Uchytil, Tebodin prepared the next supervision for Teplo Bruntál. This year, management knowledge of Tebodin, and stage of documentation, which was the first phase of construction is taking the capabilities of an external building permit documentation, place, which involves the replacement More info: commissioning & qualification contractor More info: including the obtaining of the building of boiler K4. In the second phase, Mr. Jaromir Kriz to achieve the best results on safety. This Mr. John Horn permit. boilers K2 and K3 will be replaced. Area Director Central Europe was the first project using the new site Office Director Eindhoven [email protected], +420 251 038 342 standard Environmental Health and [email protected], +31 40 265 21 74 OCTOBER 2014 / PAGE 6

‚ ‘Teaming in dynamic pharmaceutical market

‘TEBODIN’S RESPONSE TO A DYNAMIC PHARMACEUTICAL MARKET IS TO MOBILIZE KNOWLEDGE AND KNOW-HOW IN A GLOBAL ORGANIZATION,’ SAYS MR. NIEK DE KONING, DIRECTOR GLOBAL PHARMACEUTICAL PROJECTS. HE HAS BEEN IN THIS POSITION FOR 18 MONTHS, FOLLOWING HIS FIVE-YEAR POSITION AS DIRECTOR IN OFFICE MAASTRICHT, IN THE NETHERLANDS. THE CITY REMAINS HIS STARTING Participants of the Global POINT FOR TRIPS AROUND THE WORLD, TO IMPLEMENT A NEW WAY OF WORKING. Pharmaceutical Program in China

A wave of medicine producing for Asia Pacific settle in Singapore and also Vietnam.’ The pharmaceutical market is experiencing accumulated growth ‘At Tebodin, we are providing around the globe, says Mr. de Koning: professional services in all four market ‘In Europe, pharmaceutical companies segments: pharmaceuticals with active are investing in innovation and ingredients (API), bio-pharmaceuticals, improving their production facilities. finished products and medical devices. Furthermore, as patents expire, We have a wealth of professional staff. grassroots facilities sprout up in Asia. In China, for example, we have about The population is becoming wealthier 60-70 employees working on and older, and get for example more pharmaceutical projects.’ diabetes, so a wave of medicines are needed. In China, technology is A new way of working fast-growing and the knowledge level is impressively increasing, so Mr. de Koning is travelling all over to professionals are available. India is the implement Tebodin’s market approach world’s third biggest producer of with the Global Pharmaceutical medicines. In , the annual Program. It is an intensive program in cultures to a new way of working, with to deal with new issues and Indonesia and India have started earlier growth of the pharmaceutical industry is several stages over many months, to teaming. opportunities as they come up this year, and Singapore and Vietnam 13 percent, twice their economic create business, while also designed to Teaming is using fluid groups of experts, throughout a project. Teaming was recently. So we have sound professional growth. Many international companies introduce key specialists from all from different backgrounds and places, developed by Professor Amy services to offer to our clients worldwide, Edmondson and, for example, wherever they want to move. If they want successfully used to build the Water to establish a new factory, we can deliver Cube aquatics center for the Beijjing excellent services.’ Investing in hygiene for profit Olympics. Now teaming is spreading. Mr. de Koning: ‘Our offices in Central More info: and peace of mind Europe and all four offices in China have Mr. Niek de Koning already gone through all three phases of Director Global Pharmaceutical Projects the development program. Our offices in [email protected], +31 43 329 47 03

CONSUMER CONFIDENCE IN THE IS OF GREAT VALUE. INVESTING IN HYGIENE CAN PREVENT MANY PROBLEMS AND SAVE THE COSTS OF PRODUCTION LOSSES AND REPUTATIONAL DAMAGE. TEBODIN HELPS TO UNCOVER WEAK SPOTS WITH THE HYGIENIC DESIGN SCAN. Abu Dhabi The food sector increasingly finds itself cabling ducts can become racetracks real eye-openers, and our clients under a magnifying glass. Growing for mice, to name just one example.’ mostly draw their own conclusions regulatory pressure and waning without us making specific commits to consumer confidence call for decisive Eye-openers recommendations.’ action, but many plant operators have a hard time getting started. After all, if Plant and process adaptations, the H in you want to improve hygiene, you have outdated installations, new guidelines to know where to direct your efforts to and legislation are all risk factors. The More info: make a real difference. scan generates a practical report of Mr. Lou Dostĕ QOHSE strong and weak points, with the risks Office Director Deventer a.i. Regaining confidence highlighted in pictures. ‘These are often [email protected], +31 50 520 95 66 IN ABU DHABI, TEBODIN COMPLETED AN INTENSIVE 13-WEEK ‘The Hygienic Design Scan goes a long PROGRAM TO MAKE PEOPLE AWARE OF A HEALTHY LIFESTYLE. ‘OUR way in regaining confidence’, says PEOPLE HAVE PARTICIPATED IN THE CAMPAIGN AND ENJOYED Tebodin process engineer Mrs. EVERY ACTIVITY,’ SAYS MR. AMIR HASAN, DIRECTOR PROJECTS AND Margriet Bosma. ‘We scan the entire CONSTRUCTION MANAGEMENT IN OFFICE ABU DHABI. process to establish whether it meets all basic hygiene requirements in terms Health campaign provider. For all staff, ten health of design and cleaning methods. When ambassadors went around the office with all systems and processes are in proper Mr. Hasan: ‘Over the past few years, morning exercises, informational flyers working order, many potential hygiene we have put a lot of emphasis on and quizzes, healthy recipes and fruit risks can be avoided, and the chances QOHSE issues at different levels. The snacks.’ of batch rejections or recalls become results of these efforts for our much smaller.’ organization were impressive. Seriously healthy However, part of QOHSE is Health. Getting a grip on hygiene requires a Many people take their own health for People enjoyed the program, but the methodical approach. The granted. We decided to do something campaign also serves a sobering cause. manufacturer first decides which parts about this with the ‘Commit To Be Fit’ Mr. Hasan: ‘A few of our colleagues have of the plant have to be scanned. The health campaign.’ experienced health issues. We hope to scan covers numerous points, including help avoid some of such cases, with a installations, valves, instrumentation, Commit to be fit healthier lifestyle.’ piping, process and cleaning procedures, as well as cabling and ‘We thought to encourage our people automation. ‘If allowed, we prefer to to make a New Year’s resolution for More info: open up everything to have a good 2014, and commit to be fit in this year Mr. Amir Hasan look’, says Margriet Bosma with a and beyond. The 13-week program Director Projects and Construction smile. ‘And we include architectural provided employees with a health Management, Abu Dhabi elements, such as door and window checkup with the professional [email protected], +971 2 406 63 70 frames, walls and drains. Horizontal assistance of a local health service OCTOBER 2014 / PAGE 7 always close

Industrial, Energy & Environment, Value engineering gets APAG’s Infrastructure, Health & Nutrition, high-tech plant on budget Chemicals, Oil & Gas, Property

AN INITIAL DESIGN FOR APAG ELEKTRONIK’S GREENFIELD PLANT IN THE CZECH REPUBLIC WENT SERIOUSLY Pipelines OVER BUDGET. VALUE ENGINEERING AND CLEVER PROCUREMENT REDUCED INVESTMENT COSTS BY 15%.

Quality demands are high for APAG’s circuit boards, many with LED associated costs were much higher new facility in Pardubice, Czech components. The manufacture of these than we found acceptable. At the Republic. As a producer of electronic has to take place in a non-static, clean recommendation of a business partner parts for the automotive branch and area that is permanently kept at the we contacted Tebodin. Their insights other sectors, they require a high level right temperature and humidity levels. during the re-design and also at the of control over its work areas. Its main procurement stage resulted in a design products include various types of Commitment to client’s interests that met the same quality demands but electronic control units and printed at a much better overall price.’ ‘The initial design for our new facility 01_ Greenfield area met those requirements,’ says Tebodin’s tasks on the project include 02_ Mr. Vlastimil Hrouda, Tebodin‘s Mrs. Stanislava Cížková, project tender documentation, detail design, project manager manager on behalf of APAG, ‘but the procurement, construction NAM, Sappermeer to Norg, the Netherlands management and commissioning. ‘But 01 most importantly for our client,’ says Mr. Vlastimil Hrouda, project manager at Tebodin’s Pardubice office, ‘is the value engineering and our commitment to serving their interests.’

Perfect production environment

‘The existing rented facilities are no longer up to APAG’s requirements’, says Mr. Hrouda. ‘We are making sure that by the end of the year they will have their own facilities. Measuring 3,500 m², PDO, Oman the place will be fitted with airlocks, 02 extensive climate control, and floors that can neutralize electrostatic discharges. The perfect environment for their high-tech products.’

Tebodin is involved in this greenfield project since February 2014 and the construction is expected to be completed on December 2014.

More info: Mr. Jaromir Kriz Transco, Abu Dhabi Area Director Central Europe [email protected], +420 251 038 342

Many pipelines for oil, gas, chemicals, and water distribution have been realized through the integral and innovative approach of Tebodin. Both during the design Grand opening of first Inter IKEA and construction of underground pipelines, important aspects such as engineering, integration with urban planning, the permitting process and various geotechnical issues are considered to ensure and safeguard the integrity of Shopping Centre in Wuxi pipelines. In order to prepare a sound design, strength calculations are conducted to correctly represent the interaction between soil and pipeline. Best LIVAT, the Inter IKEA Wuxi shopping implementation methods have to be considered at crossings with other centre is the first Inter IKEA Centre infrastructure such as roads, railways, waterways, dikes and pipeline alleys, Group (IICG) shopping centre opened in especially in built- up areas and cities. Innovations such as 3D modelling, China. It is located in Wuxi and the total environmental management in pipeline construction, focus on integrity and floor area is 225,137m2, including one corrosion engineering are some of the solutions that Tebodin offers in the main shopping centre building and one realization of underground pipelines. 110kV HV substation building. Our clients benefit from the synergy between all disciplines that play a role in pipeline projects. Our engineers make sure that the designs are reliable and in Because of its complexity and size, centre. And a creek forms part of the and tenant coordination support. line with the relevant safety standards. there were more than 30 construction landscaping making it a nice scenery. Tebodin started to work for this project contractors involved in this project. on November 2011 and the total service The range of our pipeline expertise entails: Besides the main building, the project Tebodin’s scope of work includes project duration is around 34 months. • 3 D modelling • Hydraulic and hear loss calculations also includes one public road with a management, design management, • Feasibility studies • Water hammer analysis length of around 510m. This road mainly procurement, construction management, Established in 2001, the Inter IKEA • Integrity research • Pipelines integrity management serves the visitors of the shopping permitting and government coordination, Centre Group (IICG) is jointly owned by • Strength and permit calculations • Crossings the Inter IKEA Group and IKEA Group, with headquarters in Kastrup, . Through the network of Tebodin offices worldwide you benefit from short They have invested in three shopping communication lines combined with local as well as international expertise. centre projects in China: Wuxi, Beijing, Additionally, the multi-disciplinary character of our organization ensures a flexible and Wuhan. structure providing services fully geared to your specific project needs.

More info: More info: Mr. Wei Wei Mr. Hans Kleiboer Managing Director China Director Corporate Business Development [email protected], +86 21 2309 9966 [email protected] | +31 70 348 04 89 Tebodin‘s project team OCTOBER 2014 / PAGE 8

A smooth stress analysis for APPOINTMENTS CONTACT Borouge in Ruwais NORTH WEST EUROPE The Netherlands Mr. Peter Downs The Hague +31 70 348 09 11 has been appointed Hengelo +31 74 249 64 96 TEBODIN PROVIDED DETAIL DESIGN FOR A POLYETHYLENE PLANT OF ABU DHABI POLYMERS Area Director Asia Groningen +31 50 520 95 55 COMPANY LTD IN RUWAIS, UNITED ARAB EMIRATES. TWO NEW ON-OFF VALVES WERE ADDED Maastricht +31 43 329 47 77 Pacific as of TO EXISTING GAS FLUSHING LINES. THOUGH THE SYSTEMS AT THE FACILITY ARE COMPLEX, THE Eindhoven +31 40 265 22 22 August 18, 2014. Rotterdam +31 181 65 17 11 STRESS ANALYSIS, TO ENSURE MECHANICAL INTEGRITY, WAS A FAIRLY STANDARD PROJECT. Velsen +31 251 26 24 64 Together with Deventer +31 570 63 89 00 Mr. Petr Kurka, also Bergen op Zoom +31 164 21 60 00 Abu Dhabi Polymers Company Ltd is and three production units provided site visits and engaging in meetings on a Belgium Area Director Asia the production entity of Borouge in data on six different operational regular basis. Tebodin has performed a Antwerp +32 3 250 28 01 Pacific, he forms the the Emirates. Borouge is a joint cases - considering pressure, number of complex stress analysis jobs CENTRAL EUROPE management team of venture between Abu Dhabi National temperature and wind conditions and is one of the leading consultants in Poland the Asia Pacific area. Warsaw +48 22 33 44 111 Oil Company (ADNOC) and Austria - seeing that the stresses within the this area. Our proposal covered all Gdan´sk +48 58 785 36 90 based chemicals company Borealis. system did not exceed set limits. engineering aspects Szczecin +48 91 831 27 00 Poznan´ +48 61 668 76 00 The petrochemical production plant in Borouge’s Project Manager Mr. Ali clearly. Mr. Ondrej Cracow +48 12 295 24 50 Ruwais, about 250 km west of Abu Al-Shehhi was most helpful, ensuring Czech Republic Šterbák has Dhabi, is central to the company’s smooth progress of the project. Prague +420 251 03 81 11 been appointed Pardubice +420 466 05 36 11 operations. More info: Ostrava +420 591 001 591 Office Director Commercially attractive Mr. Srinivasan Mahalingam Hungary Ahmedabad, Budapest +36 1 205 96 01 Operational flexibility Director Abu Dhabi, market unit Serbia India as of Mr. Nair: ‘We understand the client’s Chemicals, Oil & Gas Belgrade +381 11 313 24 65 August 1, 2014. Romania In the polyethylene facility, the new requirement by frequently conducting [email protected], +971 2 406 64 30 Bucharest +40 21 311 71 86 valves were added to the gas flushing EASTERN EUROPE lines connecting the outlet line of the Mr. Parviz Abadi Russia gas phase reactor to the batch outlet Moscow +7 495 258 80 58 has been appointed vessel, to improve operational Ekaterinburg +7 343 344 37 70 Office Director Rostov-on-Don +7 863 240 14 70 flexibility. The challenge for Project Ukraine Qatar as of Manager Mr. Padmakumar Nair was Kiev +380 44 481 21 21 August 22, 2014. Lviv +380 32 242 14 31 to find an accessible location for the valves with minimum modifications to MIDDLE EAST United Arab Emirates the existing situation. Fortunately, Abu Dhabi +971 2 406 60 00 Tebodin has been involved in many Dubai +971 4 567 27 00 Bahrain projects with Borouge in the past and Manama +973 17 70 05 44 is well known with the plant and the Qatar Doha +974 44 08 58 00 company’s requirements. Oman Muscat +968 24 21 50 00 Stress analysis Sohar +968 99 65 14 49 Saudi Arabia Jeddah +966 12 669 55 95 Mr. Nair’s team provided detail ASIA PACIFIC design, ensuring the mechanical China integrity of the system through stress Tebodin‘s project team +86 20 8363 6020 +86 21 2309 9966 analysis. A model with twenty lines Nanjing +86 25 5703 2522 Tianjin +86 22 5830 8220 India Chennai +91 44 434 03 200 Ahmedabad +91 794 06 06 100 Indonesia Serving the global car industry Jakarta +62 21 29 40 68 40 Vietnam +84 8 39 90 69 93 Hanoi +84 4 39 74 97 02 THE CAR INDUSTRY HAS GONE TRULY GLOBAL. IN THE OF KAZAKHSTAN, Singapore +65 6316 2281 A NEW PRODUCTION PLANT IS BEING BUILT. FOR THE SEASONED DESIGN EXPERTS Kuala Lumpur +603 2161 4881 AT TEBODIN IN CZECH REPUBLIC, THE VAST DISTANCE POSED NO PROBLEM AT ALL. Thailand Bangkok +662 634 4422 Myanmar Ust-Kamenogorsk, also known as phases, eventually resulting in a 300,000 01_ Mr. Tomas Pernicek from Tebodin Yangon +951 441 3410 Öskemen, is the capital of East m2 factory with 4,000 main production (left) and Mr. Dmitry Pavlov from Kazakhstan. Historically a mining and employees’, says Tebodin Project Azia Avto. AFRICA 01 Libya metallurgical center, the city of 300,000 Manager Mr. Tomáš Perníček. 02_ 3D view of the future factory Tripoli +218 21 334 03 50 is home to the Azia Avto car factory. The plant was state-founded in 2000 Car production specialists 02 with the aim of creating a new industrial WWW.TEBODIN.COM cluster to serve the rising demand for Tebodin’s experience in the car industry, affordable cars in Central Asia. which includes 65 years of cooperation no. 4 - October 2014

with Škoda Auto, is hard to match. The Colophon Made in Kazakhstan Prague-based specialists in car production technology were able to Tebodin World - Tebodin‘s magazine is published quarterly. Azia Avto started as an assembly plant complete the entire design, in Editorial/design/production Public Relations and quickly gained a reputation for accordance with Kazakh standards, in Department of Tebodin B.V., in cooperation with The Freelance Connection, Jong Oranje delivering quality. On May 2010, it less than six months. O-pen Coaching & Workshops, Back2Back, became a fully-fledged car factory, Talig, Printing office De Eendracht and Boulogne Jonkers Design. producing cars from start to finish. Mr. Pernícek: ‘In greenfield projects like Photography Tebodin employees Numerous models of Lada, Skoda, KIA, this, the process technology is usually Should you require more detailed information Chevrolet are now completely ‘made in provided by the manufacturer. In this All the work was done in Czech concerning any of the subject matter in this Kazakhstan’. case we started from scratch: plot, Republic, with call conferences as the issue, please contact the PR Department via infrastructure, utilities, building services main means of communication.’ [email protected]. On a greenfield 180-hectare plot, the and process technology. The scope also company is building a new full-cycle included the quality and production APP car production plant for the Lada Granta control systems. We sent the and Lada Kalina. The plant is expected conceptual design to the client for More info:

to start producing in 2017 and will have comments and approval within four Mr. Jaromir Kriz the flexibility to produce other brands months. A great advantage in this Area Director Central Europe and models. ‘We worked the conceptual project is the fact that we are able to [email protected], +420 251 038 342 design for three separate construction work and communicate in Russian.