MSc in Manufacturingand Welding Engineering Rapid Product Development MDMD 512 E MDMD 512 - mail : [email protected] School of Engineering and Applied School Sciences 7 Y.7
Department of Mechanical Departmentof Engineering Frederickou Web
- Dr
Rapid Product Development : . http://staff.fit.ac.cy/eng.la Frederick UniversityFrederick - Eng.
Str.,Cyprus Nicosia 1036, Antonios , [email protected]
Lontos
Design
Ch. 00 -
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Dr. Antonios Lontos Chaptertooling06:Rapid ChapterReverse05: engineering tomographyscannerscomputerandChapterLaser 04: prototypingChapterRapid 03:technologies developmentproductChapterRapid tools02: and Chapter 01:Introduction Rapid Product Development MDMD 512
TableContents of
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Dr. Antonios Lontos • • • • • • ofoutcomes Learning consumer products industries Be objects using a variety of approaches Use Be product development process. Be Apply prototyping systems. Discussing able to select the appropriate rapid prototyping technology in the automotive, aerospace, medical, and able to design, optimize, manufacture, and validate a physical system component. able to use 3D printing, additive manufacturing as an automated technique for direct conversion of 3DCAD data into physical rapid prototyping technologies in product development the the wide variety of new rapid prototyping technologies such as liquid or solid based rapid Rapid Product Development
MDMD 512 the stereolithography course
unit Introduction Introduction
, , selective laser sintering, and fused deposition modeling to the -
About About the course
Ch. 00 -
Fig.: 3
Dr. Antonios Lontos • • • • • contents:Course Distance Distance Manufacturing on Demand, Further developments trends. and surface finish, Use of newmaterials like non Future manufacturing and tooling, Aerospace, automotive, biomedical, Applications principles, Liquid DInk sheet material, Selective Laser Sintering, Laser beams, Fused Deposition Modeling, Solid Ground Curing, 3 polymers, Rapid conversion and transmission, Solid creation, Different algorithms to represent solid objects. Rapid prototyping data formats, Data Digital Representation of Shapes, 3D laser scanners and surface generation, Computer tomography and Rapid - , , solid and powder based rapid prototyping. 3D Systems, Models and specifications, Processes and Jet Printing Prototyping Techniques. Prototyping process. Process chain, 3D Shape Technologies, 3D Developments. Technical evaluation through benchmarking, Industrial growth, Accuracy improvement Stereolithography Microfabrication of of Rapid Prototyping. Applications in design, engineering, Analysis and planning, Applications in Rapid Product Development
MDMD 512 , Deposition Manufacturing process.
apparatus (SLA) machines, Laminated Object Manufacturing, adhesive Postprocessing
Stereolithography
.
- , , Three polymeric materials, metals, ceramics and composites, - dimensional models from liquid photosensitive
Jewellery
modelling
industry. , , Software Engineering,
- coated Ch. 00 -
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Dr. Antonios Lontos • Course Assignment • method Assessment 6. 5. 4. 3. 2. 1. Recommended Real rapid product development problem Assignments
Prentice Prentice Hall Manufacturing Processes for Engineering Materials, Fifth Edition, Hall Manufacturing Engineering and technology, SixEdition, Bartolo Jersey, 2005 Chua Additive Rapid prototyping, Principles and applications,
C.K, C.K, Leong K.F, Lim C.S, Rapid Prototyping Principles and Applications, World Scientific, New , , Jorge Paulo, Virtual and Rapid Manufacturing, Taylor And Francis, London, 2008 Manufacturing Technologies, Gibson Ian, Rosen David, Springer, New York, : 100
and/or required and/or Rapid Product Development %
MDMD 512
reading
Introduction Introduction
-
About About the course Serope
Kalpakjian Serope
Kalpakjian , , Steven R. , Steven R. 2010 Schmid
, , Prentice Schmid Ch. 00 , -
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Dr. Antonios Lontos Assignments Assessment 8. 7. 6. 5. 4. 3. 2. 1.
Overall quality increased during the elaboration of the project Learning outcome and analytically Conclusion and results Enthusiastic approach Methodical Main pictures, drawing, diagrams Writing skills Effort : 100% body methods andcriteria methods -
Time spent on project Rapid Product Development
of
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explained? designing What What is the overall quality of the project -
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About About the course
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6
Dr. Antonios Lontos • • • Outline engineering manufacturing To Aims
Prototyping Design Design produce
Methodology Communication
and
engineering ( process
processes scientific Rapid Product Development
( selection
design principles
and (CAD designers MDMD 512
their
process ,
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Dr. Antonios Lontos Rapid Product Development MDMD 512
End of Chapter of End
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Dr. Antonios Lontos MSc in Manufacturing and Welding Engineering Rapid Product Development MDMD 512 512 MDMD MDMD 512 E - mail:
[email protected] Website:
- 1.
Rapid Product Development Dr. http://staff.fit.ac.cy/eng.la/ Introduction Antonios
Lontos
Design
Ch. 00 -
Fig.: 1
Dr. Antonios Lontos • • • • using using sketching Included processes. using rapidmanufacturing object 3D Use Learn entry for students will prepare Development Rapid Product SolidWorks how products are brought to market market to brought are howproducts CAD software to design their product and transform the virtual design to a physical physical a to design virtual the and transform product design their to CAD software Rapid Product Development
software and 3D printers that produce rapid prototype models. rapid prototype produce that printers and 3D software , drafting, design, and 3D computer applications systemsapplications on PCcomputer and3D computer design, , drafting, MDMD 512
–
from concept to the finished finished product. the to concept from
- level jobs in the drafting industry. drafting in the jobs level
Ch. 00
-
Fig.: 2
Dr. Antonios Lontos communications, and communications, to 3D models Rapidly produce Healthcare 3D into data GIS convert Easily Geospatial creations and figurines avatars custom Produce Entertainment casting, metal for molds and patterns Make Industrial designs architectural of models Create Architecture real bringing by digital Engage students Education refining functional models, concept 3D print PrototypesDesign Meet - life 3D color models that they can can they that models 3Dcolor life the designs, including including finite designs, needs of needs —
with ease. with
and theand specialized specialized including: applications, Rapid Product Development
improve patient patient improve
Arts MDMD 512
reduce operating operating reduce
element analysis analysis element landscape landscape and concepts, into into concepts, prototypes and prototypes
outcomes. from 3D from hold actually and prototypes RTV molding data generated by electronic electronic games bydata generated cityscape models. cityscape time, enhance patient patient enhance time,
(FEA) results and packaging. and results (FEA) the real world, turning their ideas ideas into their turning real world,the presentation models for evaluating evaluating for models presentation in their hands. their in
for the design of critical elements. critical design of the for and urethane casting applications. casting urethane and
and physician and physician
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other
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Dr. Antonios Lontos Rapid Product Development MDMD 512
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Dr. Antonios Lontos the iterative design process to: design process iterative the digital data. and other most The Produce world’sthe of easiest producers fastest, 3D Systems, • Win • • • Reduce • Speed • • Improve • • InnovationIncrease Bring Bring Reduce Identify Cut Compress Communicate image Hold Create perfect are Print Business physical color models quickly, models color physical traditional prototyping and tooling tooling and prototypingtraditional TimeMarket to realistic 3D models in your hands hands your in 3D models realistic prototypes in hours, obtain feedback obtain hours, in prototypes development Costs development realistic to models realistic 3D
Communication affordable prototypes early in in early affordableprototypes design errors earlier design errors travel to production facilities production to travel
design 3D bydesign cycles
Rapid Product Development with various audiences audiences various with
MDMD 512
successful companies companies successful
prospective accounts prospective printing multiple multiple printing
easily and
the ideation ideation the using using fast costs costs to impart impart to , refine , refine
inexpensively from computer inexpensively from - , affordable and easy 3D printing affordableeasy and , prototypes on demand, right on demand, prototypes to infinitely more information than information infinitely more designs and repeat the cycle the repeat and designs , sponsors and focus groups and focus , sponsors stage of product development product of stage have adopted 3D printing as a critical part of part acritical as 3D printing adopted have - use and most affordablemost 3D printers,and color use - aided design design (CAD) aided in yourin
until designs until designs
a computer a computer
office
Ch. 00
-
Fig.: 5
Dr. Antonios Lontos • • High 3D printer • • Realistic • • • • • Color •
an architectural model an architectural 3D features High Multiple A 3D Better Produce Support Build Output range of options, from 64 basic basic 64 from options, of range speed and throughput for a for throughputandspeed and high qualityhighand print the most intricate detail, such such detail, intricate most the print design comments logos, labels, text print - definition definition multiple models at the same time same the at models multiple evaluate the look, feel, and style feel, look, evaluate the models and precise details precise and models models in hours, not daysnot hours, in models Advantages
print heads provide the provide heads print an entire engineering engineering entire an realistic withoutpaint models realistic color Rapid Product Development 3D printing printing 3D MDMD 512
dramatically communicate dramatically
produces models models produces
department or department best range best range of range
colors to colors
as a as
of product product of applications unlimited combinations color unlimited of accurate and consistent consistent and accurate of thin wall on a mechanical prototype or a mechanical prototype wall on thin
, or , with complex geometries geometries complex with classroom with ease with classroom images directly onto models onto directly images designs design intent design
and small colors high high colors
, detailed , detailed resolution a railing railing a Ch. 00 on
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Dr. Antonios Lontos Spend affordable onreliable, Based • • Affordable • Noise • • • Closed • free odor safe, Quiet, • anyin use everydayfor Ideal operation easy panel for control Intuitive • Snap • • loading and recycling powder Automated • monitoring and self setup Automated • Only andexpertise training minimal Requires • No physical support structures to physicalstructures No support Eco the recycledfor areUnused materials - friendly,non - ZPrinters - in binder cartridges binder in time generating ideas generating time suppression technologies quiet technologies for suppression - loop powder loading, removal loading, loop powder for all environmentsall for
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MDMD 512
operations automatically , not , technology inkjet
standard office standard
remove withremove operating a 3D printer a operating
, and , next build next
, intrusion ,
recycling
dangerous cutting tools tools cutting ordangerous or school environmentschool or , eliminating waste - free
operation
toxic chemicals
Ch. 00 -
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Dr. Antonios Lontos • • • • VariousRP Methods • • • Applications • • • Materials • Tooling and manufacturing andplanning analysis Engineering Design powder Liquid Solid binding Joining / fusing Solidifying / Melting joining and Cutting Photo curing
Rapid Product Development
MDMD 512
Ch. 00 -
Fig.: 8
Dr. Antonios Lontos Increase part complexity with less time and cost time less withcomplexity part Increase Designers Productto Benefits withphysical(experiment objects) Direct benefits prototypingrapid ofAdvances order.built to Products needs. customers to Special products consumers theto Benefits and Newcapabilities opportunities marketing of Benefits tooling of verification and manufacturing Minimize design, Savings cost. in Engineersandmanufacturing toolingtothe Benefits
Rapid Product Development
MDMD 512
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Dr. Antonios Lontos Rapid Product Development MDMD 512
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Dr. Antonios Lontos Rapid Product Development MDMD 512
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Dr. Antonios Lontos Rapid Product Development MDMD 512
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Dr. Antonios Lontos Rapid Product Development MDMD 512
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Dr. Antonios Lontos Rapid Product Development MDMD 512
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Dr. Antonios Lontos