Nadcap SUBSCRIBER TUTORIAL
Jon Steffey Program Manager Informatics Solutions, Research and Development
3 June 2013 Nadcap SUBSCRIBER TUTORIAL
AGENDA
Nadcap Overview
• Organizational Structure of Nadcap
• Nadcap Process / eAuditNet Nadcap SUBSCRIBER TUTORIAL
DEFINITIONS – PRI
• PRI: The Performance Review Institute is a not-for-profit affiliate of SAE whose mission is to: Provide global, unbiased, independent manufacturing process and product assessments and certification services to the mobility industry for the purpose of adding value, reducing total cost and facilitating teaming between primes & suppliers. PRI administers Nadcap.
Nadcap SUBSCRIBER TUTORIAL
DEFINITIONS – Nadcap
• Nadcap: The leading worldwide co-operative program of major companies designed to manage a cost effective consensus approach to special processes and products and provide continuous improvement within the aerospace and automotive industries. – Special Processes: are those processes where the parameters are directly influenced by component geometry and/or the results cannot be confirmed by inspection, e.g., NDT, Plating, Heat Treating.
– Products: are the manufacturing output of the combination of distinct materials, parts and/or processes which forms a whole, e.g., Composites, Elastomer Seals, Electronics.
Nadcap SUBSCRIBER TUTORIAL
DEFINITIONS – eAuditNet
• eAuditNet: Audit software used to document audit results, attachments, letters, notes, schedules audits, supplier advisories, etc. with the ability to produce reports based on multiple criteria.
Nadcap SUBSCRIBER TUTORIAL
HISTORY OF THE PERFORMANCE REVIEW INSTITUTE (PRI)
• November 1985: Government/Industry Equal Partners Conference recommends consensus solution to duplication of supplier quality assurance systems • July 1990: PRI incorporated as a Not-For-Profit Trade Association. Launch Nadcap for Aerospace • July 2000: Roll-out of Nadcap Europe • November 2002: Full Launch of eAuditNet • October 2003: Roll-out of Nadcap Asia • April 2008: Roll-out of eQuaLearn • May 2009: Full Launch of eAuditNet 2.0
Nadcap SUBSCRIBER TUTORIAL
KEY REFERENCES FOR NEW ATTENDEES
• Nadcap Subscriber Tutorial
• Attendees Guide – Antitrust (page 7) – Nadcap Personal Code of Ethics and Conflict of Interest (page 7)
• PRI Website: www.pri-network.org
• eAuditNet Guides: www.eAuditNet.com
Nadcap SUBSCRIBER TUTORIAL
SUGGESTIONS FOR NEW ATTENDEES
• Attend Task Group mini-orientation at the beginning of each meeting
• Introduce yourself to the Task Group Chair and Staff Engineer
• Become active in your Task Group; your comments are very important
• Provide your feedback from the meeting through the on-line survey
Nadcap SUBSCRIBER TUTORIAL
MEMBERSHIP RESPONSIBILITIES • Subscriber members are required to attend Nadcap meetings. If the member is unable to attend, an alternate shall be designated. • Reply to surveys, questionnaires and ballots that are circulated to members. • Carry through sponsorship and coordination of individual projects as assigned. • Prepare checklists for auditing and continuing surveillance. • Review resumes and interview auditors. • Review audit reports. • Comply with the Nadcap Personal Code of Ethics and Conflict of Interest Policy as defined in AS7003. • Safeguard the confidentiality of information that you're exposed to through the Nadcap program. Nadcap SUBSCRIBER TUTORIAL
Nadcap MEMBERS
• 309th Maintenance Wing-Hill • Eaton Aerospace • Sonaca AFB • Embraer • Spirit AeroSystems • AgustaWestland • GE Aviation • Textron Inc. • Air Force • General Dynamics – Bell Helicopter • Alenia Aeronautica SpA • General Services – Cessna Aircraft • Avio SpA Administration (GSA) Company • BAE Systems – Military Air • GKN Aerospace – Textron Systems Solutions (MAS) • GKN Aerospace Sweden AB • Thales • BAE Systems • Heroux Devtek Inc. (Landing • Triumph Group Inc. • Ball Aerospace & Technology Gear Division) • United Technologies Corporation • Honeywell Aerospace Corporation • Beechcraft Corporation • Israel Aircraft Industries – Goodrich (UTAS) • The Boeing Company • Latecoere Corporation • Bombardier Inc. • Liebherr-Aerospace SAS – Hamilton Sundstrand • COMAC • Lockheed Martin Corporation – Pratt & Whitney • Defense Contract • MTU Aero Engines GmbH – Pratt & Whitney Canada Management Agency (DCMA) • Northrop Grumman – Sikorsky Aircraft • EADS Corporation Corporation – Aerolia • Parker Aerospace Group – Airbus – Airbus Military/ EADS CASA • Raytheon Company – Astrium • Rockwell Collins, Inc. – Cassidian • Rolls-Royce – Eurocopter – Premium AEROTECH • SAFRAN Group 60
1 1 50 TIMELINE OF PRIMES
South America 19 Asia 18 20 21 40 20 20 18 Europe North America 16
30 12
5 20 3 32 33 3 30 30 31 30 31 26 3 2 21 10 19 2 17 1 14 10 10 7 5 6 6 0 1 1990 1991 1992 1994 1995 1998 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 Nadcap SUBSCRIBER TUTORIAL
GOVERNMENT AGENCIES AND CONTRACTOR POSITIONS ON PRI QUALIFICATION PROGRAMS
SUBSCRIBER FOR PRI USE AMERICAS EUROPE ASIA
309th MAINTENANCE WING-HILL AFB A Hill AFB, UT (CP, CT, HT, MTL, NMSE, NDT, WLD)
AGUSTAWESTLAND R R R Cascina Costa, Italy (NDT) (NDT) (NDT)
AIR FORCE R WPAFB, OH (Seals, SLT)
ALENIA AERONAUTICA SPA R R R U12 Naples, Italy (CP, COMP, HT, MTL, NDT, SE, WLD) (CP, COMP, HT, MTL, NDT, SE, WLD) (CP, COMP, HT, MTL, NDT, SE, WLD) Special Process and AVIO S.p.A R R R Italy (CP, CT, HT, MTL, NDT, NMSE, WLD) (CP, CT, HT, MTL, NDT, NMSE, WLD) (CP, CT, HT, MTL, NDT, NMSE, WLD) Product mandates to
R the supplier base in BAE SYSTEMS MILITARY AIR SOLUTIONS (MAS) U15 (COMP, CP, HT, MTL, NDT, NMSE, Name of Nadcap UK WLD) that region Subscribing Prime BAE SYSTEMS A Contractor Nashua, NH (CP,CT,WLD)
BALL AEROSPACE & TECHNOLOGY A CORPORATION (CP,ETG,WLD) Boulder, CO
R R R THE BOEING COMPANY U11 (COMP,CP,HT,MTL-Ind.Test labs only, (COMP,CP,HT,MTL-Ind.Test labs only, (COMP,CP,HT,MTL-Ind.Test labs only, (Commercial Airplanes, Intergrated Defense Systems) NDT, NMSE-SE only,WLD) NDT, NMSE-SE only,WLD) NDT, NMSE-SE only,WLD)
R R BOMBARDIER, INC. R U13 (COMP, CP, CT, HT, MTL, NDT, NMSE, (COMP, CP, CT, HT, MTL, NDT, NMSE, Dorval, Canada (COMP, CP, CT, HT, MTL, NDT, NMSE, WLD) WLD) WLD)
Defense Contact Management Agency (DCMA) M (DOD) Alexandrta, VA (ALL, COMP, ETG, FLU, SEAL, SLT)
R R R Airbus U8 (COMP, CP, ETG, HT, MTL, NDT, (COMP, CP, ETG, HT, MTL, NDT, NMM, (COMP, CP, ETG, HT, MTL, NDT, NMM, SE, WLD) NMM, SE, WLD) SE, WLD)
KEY: R = Accreditation Required by Prime Letter sent to Suppliers; M = Nadcap Member; A = Accepts Nadcap Accreditation Note: Not all Subscribers included above; visit eAuditNet for full list. Programs listed as of July 2011. Nadcap SUBSCRIBER TUTORIAL
INDUSTRY-MANAGED ACTIVE CUSTOMER AUDITS Nadcap SUBSCRIBER TUTORIAL
STATUS REPORT – SUPPLIER AUDITS
Plan Actual Actual Actual Actual Actual 2013 2013 2012 2011 2010 2009 AQS 228 83 239 229 239 236 Conv Machining 85 32 61 40 10 Composites 171 53 153 153 131 135 CP 937 314 952 893 857 847 CT 131 51 126 124 113 124 ETG 115 28 84 76 66 42 Fluids 21 10 26 26 32 25 HT 916 311 877 833 786 741 MTL 225 92 193 209 178 185 NDT 1084 342 1009 1011 973 1000 NM 219 71 224 228 178 196 NMMM 16 5 8 2 NMMT 27 14 25 24 20 10 SE 153 49 140 156 129 153 Seals 7 2 12 10 8 12 Sealants 17 5 15 12 17 12 WLD 437 163 436 456 411 446 NUCAP 234 70 256 224 71 181 New Industries 70 14 29 Preassessments 45 18 54 87 187 41 Total 5,138 1,727 4,919 4,791 4,406 4,389
2013 Actual through 26 April 2013 Nadcap SUBSCRIBER TUTORIAL
STATUS OF AUDITS/AUDITORS (FULL TIME EQUIVALENT)
Audits Auditors
120 4791 4919 4389 4406 98 96 4015 100 3870 7.2 89 3678 84 88 10.1 3295 80 4.6 75 7.2 8.7 2852 80 6.8
62 66 66 4.5 35.5
2437 0.7 1 2.7 29.7
28.4 31.1
60 30.6
28.2
27.2
18.2 17.1 1466 37 18.5 40 0
6
55.8
55.4
51.6
49.3 49.3 46.3
20 45.7
44.6
43.3
42.6 31 0
Americas Europe Asia Nadcap SUBSCRIBER TUTORIAL
NADCAP PROGRAMS
• Special Processes – Nondestructive Testing (NDT) – Materials Testing (MTL) – Heat Treating (HT) – Coatings (CT) – Chemical Processing (CP) – Welding (WLD) – Nonconventional Machining & Surface Enhancement (NMSE) – Non Metallic Materials Testing (NMM) – Conventional Machining as a Special Process (CMSP) – Measurement and Inspection (MI) • Systems & Products – Aerospace Quality Systems (AQS): AC7004 – Fluid Distribution Standards (FLU) – Elastomer Seals (SEALS) – Sealants (SLT) – Composites (COMP) – Electronics (ETG)
Nadcap SUBSCRIBER TUTORIAL
AGENDA
• Nadcap Overview
Organizational Structure
• Nadcap Process / eAuditNet
Nadcap SUBSCRIBER TUTORIAL
PRI/Nadcap ORGANIZATIONAL STRUCTURE
Policy Board of Directors
Executive Leaders • Legal entity • Fiduciary responsibility • Set policy • Provide the vision Nadcap SUBSCRIBER TUTORIAL
BOARD OF DIRECTORS . Stan Adachi . David L. Schutt Director, BDS Supplier Quality Chief Executive Officer Boeing SAE International . Richard Amato . Kristin Slyker Manager, Manufacturing Engineering Vice President, Commercial Customer Operations GE Aviation Honeywell Aerospace . Etienne Galan . Junji Tsuji Vice President Quality General Manager of Engineering Group Snecma Ishikawajima-Harima Heavy Industries Co. . Michael Hayward . Bernard Veyssière Sector Director Product Quality, Aerospace Systems Vice President Quality Northrop Grumman Corp. EADS . Mario Langlois . Li Wei Aerospace Quality Director General Director, Quality and Safety Department Bombardier Aviation Industry Corporation of China . Tony Maguire . Steve Wells (Chairperson) Head of Quality, Hawk Aircraft Programmes VP Quality& Continuous Improvement BAE Systems Goodrich (UTAS) . Andy Page Global Supplier Development Executive Rolls-Royce plc
Nadcap SUBSCRIBER TUTORIAL
PRI/Nadcap Organizational Structure
Policy Board of Directors
Nadcap Management Tactical Council (NMC)
Senior quality leaders & managers • Oversee operation of Nadcap • Establish & implement policy & procedures • Task group coordination & development • Identify, develop and deploy improvement Nadcap SUBSCRIBER TUTORIAL
CURRENT Nadcap MANAGEMENT COUNCIL (NMC) • David Bale • Serge Labbe • Asa Snitchler Pratt & Whitney Canada Heroux Devtek – Beechcraft Corporation • Dietmar Becher • Daniel Lecuru • Kevin Ward, Vice Chairperson Liebherr Aerospace Eurocopter Goodrich (UTAS) • Michael Bess • Eric LeFort • Kirk Whalen DCMA Sonaca Heroux Devtek • Pascal Blondet, Chairperson • Howard Jeff Lott • George Winchester Airbus The Boeing Company Northrop Grumman • Richard Blyth • Frank Mariot • Corwyn Berger Rolls-Royce Triumph Group EXOVA, Inc. • Robert Bodemuller • Steve McGinn • Michael Brandt Ball Aerospace & Technology Corp. Honeywell Alcoa • Katie Bradley • Robin McGuckin • Mark Brown Lockheed Martin Bombardier Aerospace Kaman Aerospace Group • Christopher Brust • Michael Murray • Tim Crowe DCMA Beechcraft Corporation Dearborn Precision • Christian Buck • Colby Nicks • Robert Custer SAFRAN Bell Helicopter Textron AAA Plating & Inspection • Robert Cashman • Ana Ottani dos Santos • Suzanna DeMoss Parker Aerospace Group Embraer Advanced Chemistry & Technology • Jim Diamond • Rick Peterson • Eric Jacklin 309 Maintenance Wing – Hill AFB Rockwell Collins, Inc. FM Callahan & Son • Amie Emerson • Alberto Portal • David Jones Spirit Aerosystems EADS – CASA Nex-Tech Processing. • John Haddock • Mark Rechtsteiner • David Michaud BAE Systems – MAS GE Aviation Fountain Plating Company • Tim Hayes • Per Rehndell • Michael Schleckman General Dynamics GKN Aerospace Sweden AB Voss Industries, Inc. • Danieli Hilgemberg • Brad Richwine • Vitorio Stana Embraer Raytheon Company Avcorp Industries Inc • Scott Iby • Davide Salerno • Vern Talmadge Hamilton Sundstrand Alenia Aeronautica SpA Howmet Thermatech Coatings • Scott Klavon, Secretary (Non-Voting) • Victor Schonberger PRI IAI • Ralph Kropp • Lisa Shaw MTU Aero Engines GmbH Eaton Aerospace • Peter Krutoholow • Henry Sikorski Sikorsky Pratt & Whitney
Nadcap SUBSCRIBER TUTORIAL
PRI/Nadcap ORGANIZATIONAL STRUCTURE
Policy Board of Directors
Administrative Tactical Nadcap Management Council (NMC) Staff
Task Groups Supplier Support Technical Special Processes Nondestructive Testing, Committee (SSC) Materials Testing, Heat Treating, Coatings, Chemical Processing, Technical Experts Welding, NMSE, Non Metallic Materials • Determine requirements Testing & Conventional Machining • Develop documents Systems & Products Electronics, • Accept corrective action Sealants, Elastomer Seals, • Final decision on AQS (AC7004), accreditation Fluid Distribution Systems & Composites
Nadcap SUBSCRIBER TUTORIAL
AGENDA
• Nadcap Overview
• Organizational Structure of Nadcap
Nadcap Process / eAuditNet
Nadcap SUBSCRIBER TUTORIAL
Nadcap PROCEDURE HIERARCHY Aerospace Standard which documents the requirements for AS7003 implementing Nadcap industry consensus-based accreditation programs. Quality policy describing the quality system of the organization. QUALITY MANUAL
NOP (Nadcap Specific procedures by which Operating Procedure) Nadcap operates.
Scope and general NTGOP (Nadcap operating procedures for Task Group Operating each specific Nadcap Procedure) commodity program.
NIP (Nadcap Internal Specific procedures by which Procedure) PRI / Nadcap Staff operates. Roles and responsibilities for Nadcap Auditors, and clarifications to facilitate and Auditor Handbook standardize the audit process. Nadcap SUBSCRIBER TUTORIAL
KEY PROCEDURES (Located on eAuditNet, under Nadcap Procedures)
• NOP-001: Nadcap Operating Procedure
• NOP-006: Supplier Advisory Process
• NOP-008: Supplier Merit Program
• NOP-011: Audit Failure Process
• NTGOP-001: Nadcap Task Group Operating Procedure
Nadcap SUBSCRIBER TUTORIAL
THE Nadcap AUDIT PROCESS Subscriber Action Accreditation Supplier Action Mandated by PRI Action Nadcap Prime Subscriber
Supplier Requests Audit Scheduled Audit Performed Audit & Auditor Assigned – Auditor Submits Report
Re-accreditation Process Supplier Review
Certificate Issued Task Group PRI Technical to Supplier Review Staff Review Nadcap SUBSCRIBER TUTORIAL
AUDIT PROCESS • PRI/Supplier Schedules the Audit using eAuditNet.com – Nadcap Checklists and Preparation Instructions available – Encouraged to review the Nadcap Customer Support Initiative (NCSI) presentation on eAuditNet – Perform self-audit
• Auditor Conducts the Audit using the applicable Nadcap checklists (located on eAuditNet) – Daily briefing & a final close out meeting at the end of the audit
• Auditor Prepares Cover Letter and attaches to audit report (uploaded into eAuditNet)
• Supplier has 21 calendar days to initially respond to any findings (7 calendar days for subsequent responses)
Nadcap SUBSCRIBER TUTORIAL
EVERY STEP IS MANAGED BY INDUSTRY
AUDIT CHECKLIST
PROCESS AUDITOR EVALUTION/ QUALIFICATION IMPROVEMENT & SELECTION INDUSTRY EXPERTS MANAGE ALL KEY STEPS
CORRECTIVE AUDIT ACTIONS AS CONDUCTED REQUIRED
AUDIT RESULTS Nadcap SUBSCRIBER TUTORIAL
Nadcap – INDUSTRY WORKING TOGETHER
Task Groups Nadcap Staff Suppliers (Primes)
Establish Audit Criteria
Audit Criteria (AC): Document containing checklists or other surveillance tools to be utilized in the course of determining compliance to established industry standards and prime requirements. Nadcap SUBSCRIBER TUTORIAL
RELATIONSHIP BETWEEN AUDIT CRITERIA (AC), AUDIT HANDBOOK AND PRIME REQUIREMENTS
AC7XXX Audit Criteria Audit Job Audits Handbook
Industry Standards + Prime Requirements
Nadcap SUBSCRIBER TUTORIAL
INDUSTRY MANAGED PROGRAM
AUDIT CHECKLIST
PROCESS AUDITOR EVALUTION/ QUALIFICATION IMPROVEMENT & SELECTION INDUSTRY EXPERTS MANAGE ALL KEY STEPS
CORRECTIVE AUDIT ACTIONS AS CONDUCTED REQUIRED
AUDIT RESULTS Nadcap SUBSCRIBER TUTORIAL
AUDIT SELECTION/INTERVIEW/PERFORMANCE
• Core and Technical Requirements are Established by Task Group
• Potential candidates complete a pre-screening questionnaire on eAuditStaff.com
• Interviewed by Task Group
• Testing/Certification (Optional)
• Training Audits
• Review of Training with Report from Lead Auditor
• Approval by Task Group
• Continual Monitoring through Audit Reviews
• Annual PRI/Nadcap Training
Nadcap SUBSCRIBER TUTORIAL
AUDITORS CRITICAL TO Nadcap
• Highly skilled technical background with average of 30 years experience in the Special process audited
• Unlike ISO or EN 9000 based audits, Nadcap auditors do not make the final decision
• Nadcap auditor goal is to evaluate and report the technical competency and compliance of the supplier
Nadcap SUBSCRIBER TUTORIAL
SAMPLE OF CURRENT AUDITORS & EXPERIENCE
Process Experience Summary Aerospace Quality Systems (AQS) 60% ISO Lead Assessors; Average 30 Years Experience Chemical Processing (CP) 70% Have B.S Degree; 22 % Have MS Degree; 11% Have PHD; Average 35 Years Experience Coatings (CT) 100% Have B.S Degree; 20% Have MS. Degree; 20% Have PHD; Average 30 Years Experience Composites (COMP) 100% Have B.S. Engineering; 100% Have MS Engineering; Average 15 Years Experience Elastomer Seals (SEAL) 50% B.S. Engineering; 30 Years Experience Fluid Distribution Systems (FLU) 100% Have B.S. Engineering; Average 35 Years Experience Heat Treating (HT) 80% Have B.S in Metallurgy/Material Science; 30% Have M.S. in Metallurgy/Material Science; Average 33 Years Experience; Certified Quality Engineer/Auditor Materials Testing Laboratories 90% Have B.S Degrees; 50% Have MS Degrees; 20% Have PHD; Certified Quality (MTL) Engineer/Auditor; Average 35 Years Experience Nonconventional Machining 80% Have B.S. Engineering; 40% Have MS Engineering; 20% Have PHD Engineering; (NMMT) Average 32 Years Experience Nondestructive Testing (NDT) 100% are Level III’s for Four (4) Methods; 44% Have Bachelors of Science Degrees; Average 30 years of Experience Sealants (SLT) 50% Have PHD; Average 30 Years Experience Surface Enhancement (SE) 80% Have B.S. Engineering; 40% Have MS Engineering; 20% Have PHD Engineering; Average 32 Years Experience Welding (WLD) 60% Have B.S Degree; 30% Have MS Degree; Average 34 Years Experience Nadcap SUBSCRIBER TUTORIAL
INDUSTRY MANAGED PROGRAM
AUDIT CHECKLIST
PROCESS AUDITOR EVALUTION/ QUALIFICATION IMPROVEMENT & SELECTION INDUSTRY EXPERTS MANAGE ALL KEY STEPS
CORRECTIVE AUDIT ACTIONS AS CONDUCTED REQUIRED
AUDIT RESULTS Nadcap SUBSCRIBER TUTORIAL
Nadcap AUDIT CONTENT
1. Quality Systems 2. Special Process and Product Specific Requirements 3. Compliance/Job Audits
NDT: 3 Witnessed Compliance Jobs per Method and 3 “Paperwork” Completed Compliance Jobs per Method Heat Treating: 2 Long Jobs-8 Short Jobs Materials Lab: Witnessing of All Test Methods Chemical Processing: Minimum of 4 Job Audits Coatings: 2-11 Job Audits (Based on Scope) Welding: 2 Job Audits per Method Nonconventional Machining: 2-10 Job Audits Surface Enhancement: 2-6 Job Audits Composites: 15-30 Job Audits (Based on Manufacturing Flow) Electronics: Complete 1 Job Audit Conventional Machining: 2-14 Job Audits (Based on Scope)
Nadcap SUBSCRIBER TUTORIAL
GENERAL FOCUS AUDIT
Calibration: Does the supplier define the process employed for the calibration of inspection, measuring and test equipment type, unique identification, location, frequency of checks, check method, acceptance criteria and the action to be taken when results are unsatisfactory?
Chemical Processing Heat Treating NDT Nadcap SUBSCRIBER TUTORIAL
TECHNICAL (Nadcap) FOCUS AUDIT
Calibration: Is measuring and test Are furnaces used for Are the FPI dryer equipment used to heat treating Aluminum ovens calibrated control or monitor the parts surveyed at the every three months control of a process required tolerance and at multiple points (within parameters) temperature range? across the usable maintained in a range? calibration system compliant with ISO 10012-1? Heat Treating NDT (I.e. temperature gages, conductivity meters, voltmeters, rectifiers)
Chemical Processing Nadcap SUBSCRIBER TUTORIAL
INDUSTRY MANAGED PROGRAM
AUDIT CHECKLIST
PROCESS AUDITOR EVALUTION/ QUALIFICATION IMPROVEMENT & SELECTION INDUSTRY EXPERTS MANAGE ALL KEY STEPS
CORRECTIVE AUDIT ACTIONS AS CONDUCTED REQUIRED
AUDIT RESULTS Nadcap SUBSCRIBER TUTORIAL
NCR CLASSIFICATIONS
1. Major Nonconformance: The absence of, or systemic breakdown of, the Process Control and/or Quality Management system. Any non-conformance where the effect impacts or has the potential to impact the integrity of the product.
2. Minor Nonconformance: A non-systemic lapse in conformance to the Process Control and/or Quality Management system.
Nadcap SUBSCRIBER TUTORIAL
AUDIT REVIEW
PRI Staff Review: • Staff Reviews Package for Completeness • Review Audit Report – Clarification Changes (electronically) - Contact Auditors for Clarification – Review Supplier Corrective Action – Close-Out or request additional information via Forums • Audit Report Package is submitted via eAuditNet for Task Group Review
Nadcap SUBSCRIBER TUTORIAL
AUDIT REVIEW
Task Group Review: • Task Group decides Procedure for Review – Sub-group review, entire Task Group Review • Task Group Reviews for Correctness – Technical Comments, Supplier Responses, Technical Completeness, Auditor Summary Letter, Identify Additional Findings • Completes Review of Each NCR and dispositions (NCR Status) • Discuss Results with Task Group within Forums • Task Group Votes on Accreditation via On-Line Balloting Nadcap SUBSCRIBER TUTORIAL
Nadcap – INDUSTRY WORKING TOGETHER
Task Groups Establish Audit Nadcap Staff Suppliers (Primes) Criteria
Interview & Define Auditor Perform Recommend Plan/Schedule Requirements Audit Auditor Audits Contract Auditor Supplier Requests Findings
Submit C/A Review C/A Review & Accredit Package Package Accept C/A Supplier Nadcap SUBSCRIBER TUTORIAL
eAUDITNET FOR SUBSCRIBERS – www.eAuditNet.com • Subscribers can use eAuditNet to: – Use ‘Subscriber QML’ to specifically search for your company’s suppliers – Lookup audit details for a supplier including checklist details, nonconformance (NCR) details, and Supplier and Task Group NCR responses – Lookup the current audit status of a supplier – Download or print hard copy checklist(s) – View new or existing Supplier Advisories – View all Nadcap Procedures (NIPs, NOPs, NTGOPs) • eAuditNet Company Administrator, you can use eAuditNet to: – Create new eAuditNet users for your company – Edit current eAuditNet users for your company – Accept or reject eAuditNet users that select your company during registration – Set-up company Users to receive weekly e-mails regarding your QML supplier audits that were submitted (Email Subscription Application) • If you are a Task Group Member, you can use eAuditNet to: – View and discuss supplier audit NCRs – Ballot on supplier audit and merit recommendations
An eAuditNet Subscriber’s Audit Review Guide and eAuditNet Company Administrator’s Guide can be downloaded from eAuditNet using Public Documents.
Nadcap SUBSCRIBER TUTORIAL
INDUSTRY MANAGED PROGRAM
AUDIT CHECKLIST
PROCESS AUDITOR EVALUTION/ QUALIFICATION IMPROVEMENT & SELECTION INDUSTRY EXPERTS MANAGE ALL KEY STEPS
CORRECTIVE AUDIT ACTIONS AS CONDUCTED REQUIRED
AUDIT RESULTS Nadcap SUBSCRIBER TUTORIAL
TOP 10 PARAGRAPHS SINCE RELEASE OF COMP AC7118 REV A232 AUDITS (Jan 1, 2007 through Feb 9, 2009)
20% 18.8% s
d 18% e
r 16% 14.5% d
n 14% u
H 12% 9.9% 9.0% 8.7% 10% 8.3% 8.3% 7.7% 7.6% 8% 7.2% 6% 4% 2% 0%
.2 .1 .1 1 0 3 .2 .1 0 .2 .3 .2 .3 .1 .1 .1 .3 .3 .1 .5 1 -g 6 .1 f.2 .2 6 1 .2 7 1 a 5 -b 1 -b 2 & a a 1 1 2 4 .1 1 1 .2 ,g -b 2a 1 Nadcap SUBSCRIBER TUTORIAL
NDT TOP PARAGRAPH REFERENCES AC7114 (SAMPLE – 2010)
500 470 450 400 350 300 235 250 209 185 200 170 140 137 150 115 108 80 78 70 70 70 70 100 65 64 63 61 59 57 55 55 53 53 50 0
.1 .3 .2 .1 .2 .3 .3 .2 .2 .1 2 .8 4 6 9 .3 7 5 .2 .2 .7 3 .6 .6 .6 .1 .1 .1 .4 .4 .1 .4 .2 .2 .1 .2 .1 .1 .1 .1 .3 .1 .1 .2 .3 .3 .1 .4 .6 .2 4 8 8 4 4 5 4 4 8 8 .3 5 .3 .3 .3 4 .3 .3 5 4 5 .2 5 5 7 5 5 5 5 5 5 5 Nadcap SUBSCRIBER TUTORIAL
QUALITY IMPROVEMENTS FOR SUPPLIERS (SSC 2009 SURVEY RESULTS)
An increasing percentage of Nadcap accredited companies report quality improvement in the area(s) related to their Nadcap accreditation(s).
Nadcap SUBSCRIBER TUTORIAL
Supplement with PRI Responsible for the ‘process’ User/Primes • Industry Standards “LIABILITY” • Procedures Does not shift • Oversight • Core Values
Agreements: Central Information Supplier •Auditors Network PRI/Nadcap Conformity “eAuditNet” •Suppliers •Users
Reduce Risk Early Warnings Reduce Escapes Nadcap-Wide Supplier Responsiveness Consistency in Training Nadcap SUBSCRIBER TUTORIAL
NEXT Nadcap MEETING
21-25 October 2013 Pittsburgh, PA USA
On-line registration available at www.pri-network.org
Reservation information will be posted on the PRI website (www.pri-network.org) when available.
Nadcap SUBSCRIBER TUTORIAL
QUESTIONS
QUESTION TIME ?