M/S. INEOS STYROLUTION INDIA LIMITED
Proposed Expansion of Styrene Acrylonitrile co- polymer (SAN) plant at Halol-Kalol Road, Taluka- Kalol, District Panchmahal, State Gujarat
OCTOBER 2018
Kadam Environmental Consultants www.kadamenviro.com
Environment f or Development PROPOSED EXPANSION OF SAN PLANT AT HALOL- INEOS STYROLUTION INDIA LIMITED KALOL ROAD, TALUKA KALOL FORM I
INEOS STYROLUTION INDIA LIMITED Proposed Expansion of Styrene Acrylonitrile plant at Halol- Kalol Road, Taluka-Kalol, District Panchmahal © Kadam Environmental Consultants (‘Kadam’), October 2018
This report is released for the use of the M/s. INEOS Styrolution India Limited, Regulators and relevant stakeholders solely as part of the subject project’s Environmental Clearance process. Information provided (unless attributed to referenced third parties) is otherwise copyrighted and shall not be used for any other purpose without the written consent of Kadam.
PROJECT DETAILS
Name of Publication Proposed Expansion of SAN plant, At Halol-Kalol Road, Taluka Kalol
Project Number 1835952110 Report No. Version Released
Prepared & Managed Jitixa Upadhyay, Released Sangram Kadam, Director By Principal Consultant By CONTACT DETAILS Vadodara (Head Office) 871/B/3, GIDC Makarpura, Vadodara, India – 390 010. E: [email protected]; T:+91-265-3001000; F: +91-265-3001069 Delhi / NCR Spaze IT Park, Unit No. 1124, 11th Floor, Tower B-3, Sector 49, Sohna Road, Gurgaon, India – 122 002 E: [email protected]; T/F : 0124-424 2430-436 Kolkata BF-2312, Sector 1, Salt Lake City, Kolkata, India – 700 064 E: [email protected]; M: +91-98048-71145 DISCLAIMER Kadam has taken all reasonable precautions in the preparation of this report as per its auditable quality plan. Kadam also believes that the facts presented in the report are accurate as on the date it was written. However, it is impossible to dismiss absolutely, the possibility of errors or omissions. Kadam therefore specifically disclaims any liability resulting from the use or application of the information contained in this report. The information is not intended to serve as legal advice related to the individual situation.
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PROPOSED EXPANSION OF SAN PLANT AT HALOL- INEOS STYROLUTION INDIA LIMITED KALOL ROAD, TALUKA KALOL FORM I
CONTENTS
1 FORM I ...... 5 2 PROPOSED TERMS OF REFERENCESSSSS ...... 16 3 ANNEXURES ...... 20
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PROPOSED EXPANSION OF SAN PLANT AT HALOL- INEOS STYROLUTION INDIA LIMITED KALOL ROAD, TALUKA KALOL FORM I
LIST OF ANNEXURES
Annexure 1: Production Details ...... 20 Annexure 2: Copy of Existing Environmental Clearance ...... 21 Annexure 3: Existing Consolidated Consent and Authorization of Anaven ...... 27 Annexure 4: Site Location Map ...... 37 Annexure 5: Site Location Map on Google Image ...... 38 Annexure 6: Site Layout Map ...... 39 Annexure 7: Manufacturing Processes ...... 41 Annexure 8: Raw Material & Product Storage Details ...... 43 Annexure 10: Details of Water Consumption & Wastewater Generation ...... 44 Annexure 11: Effluent Treatment Plant Details ...... 45 Annexure 12: Fuel Consumption & Stack Details ...... 46 Annexure 13: Details of Process Vents ...... 47 Annexure 14: Hazardous Waste Generation ...... 48
LIST OF TABLES
Table 1: Details of Production Capacity ...... 20 Table 2: Material Balance ...... 42 Table 3: Storage Details of Raw Material ...... 43 Table 4: Transportation Details of Raw Material ...... 43 Table 5: Water Consumption Details ...... 44 Table 6: Effluent Generation Details ...... 44 Table 7: Hazardous Waste Generation and Disposal ...... 48
LIST OF TABLES
Figure 1: Process Flowdiagram ...... 41 Figure 2: Flow Diagram of Effluent Treatment plant ...... 45
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PROPOSED EXPANSION OF SAN PLANT AT HALOL- INEOS STYROLUTION INDIA LIMITED KALOL ROAD, TALUKA KALOL FORM I
1 FORM I
I. Basic Information
S. Item Details No. Expansion of Styrene Acrylonitrile- Co-polymer (SAN) 1 Name of the Project/s from 1,20,000 MTA to 1,60,000 MT/Annum within the existing site by M/s. INEOS Styrolution India Limited Project Category: 5(e), 2 S. No. in the Schedule Petrochemicals Based processing Existing Products: SAN: 1,20,000 MTPA ABS Sheet: 2400 MTPA Proposed Capacity: Proposed capacity / area / length / tonnage to be handled/ SAN: 40,000 MTPA 3 command area / lease area / no. of wells to be drilled ABS Sheet: 0 MTPA After proposed expansion: SAN: 1,60,000 MTPA ABS Sheet will be deleted in proposed expansion. Plot area will be 48857 m2 after proposed expansion 4 New / Expansion / Modernization Expansion Existing Products: SAN is 1,20,000 MTPA 5 Existing Capacity / Area etc. ABS Sheet is 2400 MTPA Existing Plot area is 37,645 m2 6 Category of Project (A or B) A Does it attract the general conditions? If yes, please 7 No specify. 8 Does it attract specific condition? If yes, please specify No M/s. INEOS Styrolution India Limited Halol-Kalol Road Katol- 389 330, Taluka-Kalol, Location District : Panchmahal Gujarat Site Location Map is attached Annexure 3. 9 Plot Survey / Khasra No. 17,18/1, 18/2 & 20, 4060 Village Katol Tehsil / Taluka / Mandal Kalol District Panchmahal State Gujarat Railway Stations Nearest railway station / airport / along with distance in Derol : 3.6 km in NNE direction from project area 10 km. Airports Vadodara domestic Airport ~ 38 Km in SW direction Nearest town, city, district headquarters along with 11 Nearest town is at Kalol at ~ 1.45 km Km in NE direction distances in km Village Panchayat, Zila Parisad, Municipal Corporation, Local 12 Body (complete postal address with telephone nos. to be Katol Village Panchayat given) 13 Name of the applicant M/s. INEOS Styrolution India Limited 5th Floor, OHM HOUSE – II, OHM Business Park, Ellora 14 Registered address Park (East), Subhanpura, Vadodara –390 023, Gujarat Halol – kalol road, Katol 15 Address for correspondence Panchmahal,
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PROPOSED EXPANSION OF SAN PLANT AT HALOL- INEOS STYROLUTION INDIA LIMITED KALOL ROAD, TALUKA KALOL FORM I
S. Item Details No. Gujarat, India – 389 330 Name Parvez H Bata Designation Plant Manager Halol – kalol road, Katol Address Panchmahal, Gujarat, India Pin Code 389 330 E-mail parvez.bata@ineos.com Telephone no. 02676-228405 Fax no. - Details of alternative sites examined, if any. Location of 16 NA these sites should be shown on the Toposheet 17 Interlinked Projects No Whether separate application of interlinked project has 18 No been submitted? 19 If yes, date of submission - 20 If no, reason - Whether the proposal involves approval / clearance under: if yes, details of the same and their status to be given: 21 The Forest (Conservation) Act, 1980 Not applicable The Wildlife (Protection) Act, 1972 The C.R.Z Notification, 1991 Whether there is any Government order / policy, relevant / 22 No relating to the site 23 Forest land involved (ha.) No Whether there is any litigation pending against the project and / or land in which the project is proposed to be set up? 24 Name of the Court No Case No. Order / directions of the Court, if any and its relevance with the proposed project
II. Activity
1. Construction, operation or decommissioning of the project involving actions, which will cause physical changes in the locality (topography, land use, changes in water bodies, etc.)
Details thereof (with approximate quantities / S. Yes / Information/Checklist Confirmation rates, wherever possible) with source of No. No? information data Landuse The unit is located in non-notified Industrial Estate. The unit is planning to do expansion in production capacity with debottlenecking in existing process. Permanent or temporary change in land use, Additional land is purchased for greenbelt and raw land cover or topography including increase in material storage facility. 1.1 Yes intensity of land use (with respect to local land Due to addition of land for expansion there will be use plan) change in landuse pattern from agriculture to industrial. Total plot area after expansion will be 48857 m2. Site Layout Map is attached as Error! Not a valid result for table.. The existing & additional land earmarked does not Clearance of existing land, vegetation and 1.2 No have any vegetation, building and therefore do not buildings? require any clearance work.
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Details thereof (with approximate quantities / S. Yes / Information/Checklist Confirmation rates, wherever possible) with source of No. No? information data
Additional land will be used for industrial purpose and 1.3 Creation of new land uses? Yes greenbelt. Pre-construction investigations e.g. bore houses, Soil investigation will be done before construction 1.4 Yes soil testing? phase There will be construction of finish goods and raw 1.5 Construction works? Yes material storage facility. Demolition will be done for existing hazardous waste 1.6 Demolition works? Yes storage area, ware house facility. As far as possible efforts will be made to hire local Temporary sites used for construction works or workers not requiring overnight stay at the site. In any 1.7 No housing of construction workers? case, basic facilities such as rest shelters and sanitation facilities will be provided at project site for all workers. Above ground buildings, structures or Soil excavation will be required for finish goods and 1.8 earthworks including linear structures, cut and Yes raw material storage facility. fill or excavations Underground works including mining or 1.9 No Underground work will not be required. tunneling? 1.10 Reclamation works? No No Reclamation works will be required 1.11 Dredging? No No dredging works will be required 1.12 Offshore Structure? No Not applicable There will be no change in topography, land use, water 1.13 Production and manufacturing processes? No bodies etc. due to proposed manufacturing activity. Manufacturing process is given vide Annexure 7 There will be no change in topography & water bodies. Minor change land use due to construction of storage 1.14 Facilities for storage of goods or materials? Yes of raw materials and finish products. Storage of Raw Material is given in Annexure 8 Liquid Wastes 30 KLD sewage will be disposed off in soak pit. 91 KLD industrial wastewater will be treated in existing 120 m3 of ETP. Details of wastewater generation are given in Facilities for treatment or disposal of solid waste 1.15 Yes Annexure 9 or liquid effluents? Tentative details of ETP are given in Annexure 10 Hazardous & Solid Wastes Hazardous & Solid wastes will be managed as described in Annexure 13 Facilities for long term housing of operational 1.16 No Employees will be hired from nearby city & towns workers? a. Road Traffic Existing 30 and additional road trips 20 will be generated for movement of raw material and finished goods transfer during operation phase. The existing road has adequate carrying capacity. Existing infrastructure facility will be used for traffic movement. New road, rail or sea traffic during construction 1.17 Yes b. Rail Traffic or operation? There will not be any additional rail traffic due to proposed activity during construction and operational phase. c. Sea Traffic There may not be any additional sea traffic due to proposed activity during operational phase.
The area is well equipped with the commercial New road, rail, air waterborne or other transport infrastructure including approach roads, by-pass roads, 1.18 infrastructure including new or altered routes No over bridges and electricity etc. and stations, ports, airports etc? Around 9 – 6 meter wide internal roads are planned
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Details thereof (with approximate quantities / S. Yes / Information/Checklist Confirmation rates, wherever possible) with source of No. No? information data within the plant premises.
No additional transport infrastructure is required to set up the project. Closure or diversion of existing transport routes It is not required to close or divert existing transport 1.19 or infrastructure leading to changes in traffic No routes and infrastructure. movements? 1.20 New or diverted transmission lines or pipelines? No Not envisaged No change in hydrology of water courses / aquifers are Impoundment, damming, culverting, realignment envisaged since the adequate mitigation measures 1.21 or other changes to the hydrology of No including rain water harvesting and storm water watercourses or aquifers? management proposed. 1.22 Stream crossings? No -
508 KLD water will be source from borewell. Abstraction or transfers of water from ground or 1.23 No surface waters? Water Consumption Break-up is given vide Annexure 9 There will not be any change in water bodies or land Changes in water bodies or the land surface 1.24 No surface affecting drainage or run-off for the site. If affecting drainage or run-off? required suitable storm water drains will be provided. All transportation of material and people for construction will be done by road. Personnel Construction workers: ~500 (for a few months only when construction takes place) Permanent Employment: Transport of personnel or materials for 1.25 Yes Existing: 100 persons (Permanent) + 72 persons construction, operation or decommissioning? (Contractual) Additional: 15 persons (Permanent) Materials Increased material transfer will occur due to enhanced raw material and product shipments and also during construction. Long-term dismantling or decommissioning or Proposed project does not involve any long term 1.26 No restoration works? dismantling or decommissioning or restoration works. Ongoing activity during decommissioning which 1.27 No Not applicable could have an impact on the environment? It is anticipated that about ~500 persons will be deployed at the site for the purpose of construction Influx of people to an area either temporarily or activities and 48 persons will be engaged additionally 1.28 No permanently? operations expansion commence. This is not deemed as an ‘influx’ and will not impact the demographic profile of the study area. 1.29 Introduction of alien species? No Not Anticipated 1.30 Loss of native species or genetic diversity? No Not Anticipated 1.31 Any other actions? No - 2. Use of Natural resources for construction or operation of the Project (such as land, water, materials or energy, especially any resources which are non-renewable or in short supply):
Details thereof (with approximate quantities / S. Yes / Information/Checklist confirmation rates, wherever possible) with source of No. No? information data Existing: 40977 m2 Proposed: 7879 m2 Land especially undeveloped or agricultural land 2.1 No Total: 48,857 m2 (ha) 8327 m2 land is agricultural land and will be converted for industrial purpose.
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Details thereof (with approximate quantities / S. Yes / Information/Checklist confirmation rates, wherever possible) with source of No. No? information data Water (expected source & competing users) unit: 508 KLD fresh water will be source from borewell. 2.2 Yes KLD Water Consumption details are given in Annexure 9. 2.3 Minerals (MT) No Not applicable Construction materials like cement, stone aggregates Construction material stone, aggregates, sand / 2.4 Yes and sand with water will be sourced from nearby soil (expected source, MT) areas. 2.5 Forests and timber (source, MT) No Not applicable Power supply from Grid: Source: Madhya Gujarat Vij Company Ltd (MGCVL) Existing: Demand in kVA= 2200 Proposed Expansion: Demand in kVA= 300 After Proposed Expansion: Energy including electricity and fuels (source, Demand in kVA= 2500 2.6 Yes competing users) unit: fuel (MT), energy (MW) Standby Power: Existing: 3 nos. of capacity of 1000 kVA, 1010* kVA & 1250 kVA *capacity will be upgraded from 1010 kVA to 1500 kVA After Proposed Expansion 3 nos. of capacity of 1000 kVA, 1500 kVA & 1250 kVA Fuel sourcing and consumption details are given in Annexure 11 Any other natural resources (use appropriate 2.7 No Not anticipated standard units)
3. Use, storage, transport, handling or production of substances or materials, which could be harmful to human health or the environment or raise concerns about actual or perceived risks to human health.
Details thereof (with approximate quantities / S. Yes / Information / Checklist confirmation rates, wherever possible) with source of No. No? information data The following listed chemical will be used in processes. Styrene Use of substances or materials, which are Acrylonitrile hazardous (as per MSIHC rules) to human health 3.1 Yes or the environment (flora, fauna, and water Toluene supplies) Use, storage, transportation and handling of all these chemicals will be done carefully by qualified and trained persons and in conformance with the MSIHC Rules 1989, as amended till date. Changes in occurrence of disease or affect disease 3.2 No - vectors (e.g. insect or water borne diseases) The project will substantially direct and indirect Affect the welfare of people e.g. by changing living 3.3 Yes employment opportunities associated with the conditions? construction and operation of the plant. Vulnerable groups of people who could be affected 3.4 by the project e.g. hospital patients, children, the No Not anticipated elderly etc., 3.5 Any other causes No None identified
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PROPOSED EXPANSION OF SAN PLANT AT HALOL- INEOS STYROLUTION INDIA LIMITED KALOL ROAD, TALUKA KALOL FORM I
4. Production of solid wastes during construction or operation or decommissioning (MT/month)
Details thereof (with approximate quantities / S. Yes Information/Checklist confirmation rates, wherever possible) with source of No. /No? information data Top soil will be used for gardening and overburden 4.1 Soil, overburden or mine wastes No generated during excavation will be reused for low lying area of project premises. Non-Hazardous waste will be generated in the facility on a yearly basis which are listed below: 1. Wooden scrap/ broken pallet 2. Metal scrap Municipal waste (domestic and or commercial 4.2 Yes 3. Paper waste wastes) 4. Poly bag/plastic waste 5. Powder bag/ gunny bag 6. Miscellaneous garbage 7. Canteen waste Hazardous waste generation quantity to be generated are given in Annexure 13 Hazardous wastes (as per Hazardous Waste Membership Certificate/s from an authorized 4.3 Yes Management Rules) TSDF/recycler for Hazardous waste management will be procured prior to commencement of production/operations at site. 4.4 Other industrial process wastes Yes Already covered in Annexure 13 Production will be done as per plan based on 4.5 Surplus product Yes market demand. The off specification product or returned product will be worked off and reuse. Sewage sludge or other sludge from effluent Sludge from ETP will be disposed of as land filling 4.6 Yes treatment through TSDF The construction waste shall consist of cement 4.7 Construction or demolition wastes Yes bags, metal waste, concrete waste, etc. and shall be disposed suitably in safe manner. 4.8 Redundant machinery or equipment No All storage tanks are inside dyke wall. Impervious 4.9 Contaminated soils or other materials No floor are provided in manufacturing area. 4.10 Agricultural wastes No Solid waste like packaging material, bag and 4.11 Other solid wastes Yes container will be sold to recycler.
5. Release of pollutants or any hazardous, toxic or noxious substances to air (kg/hr)
Details thereof (with approximate quantities / Yes S. No. Information/Checklist confirmation rates, wherever possible) with source of /No? information data Construction During construction phase, emissions will primarily from vehicles, construction equipment using diesel and similar fuels. These emissions will typically be sporadic and short duration. Operation Emissions from combustion of fossil fuels from 5.1 Yes stationary or mobile sources Stacks details and air pollution control measures are given in Annexure 11 Adequate stack height will be provided for all flue gas stacks in order to disperse the flue gases effectively. The ambient air quality will be maintained as per GPCB/CPCB norms. Stack emission quality will be maintained as per the GPCB norms. Details of process vents are given in Annexure 5.2 Emissions from production processes Yes 12 5.3 Emissions from materials handling including Yes Construction
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Details thereof (with approximate quantities / Yes S. No. Information/Checklist confirmation rates, wherever possible) with source of /No? information data storage or transport Material handling during construction will primarily cover: Movement of construction materials and handling of equipment required to be installed as part of the project requirements. These will result in dust emissions for which a suitable air pollution management plan will be prepared. Operations No emission during material handling & transportation. Dust emission will be envisaged from handling of construction materials and from operation of construction machineries and vehicles. Emissions from construction activities including 5.4 Yes Appropriate control measures like water sprinkling plant and equipment in approach road, covering of construction material would be undertaken during the construction phase. Dust or odors from handling of materials including Dusting will be envisaged during construction 5.5 Yes construction materials, sewage and waste phase 5.6 Emissions from incineration of waste No Incinerator is removed Emissions from burning of waste in open air (e.g. 5.7 No No waste will be burnt in open air. slash materials, construction debris) 5.8 Emissions from any other sources No There will be no emission from any other sources. 6. Generation of Noise and Vibration, and Emissions of Light and Heat:
Details thereof (with approximate quantities / S. Yes / Information/Checklist confirmation rates, wherever possible) with source of No. No? information data Noise will be generated from operation of DG Set, Boiler and air compressor and fume extraction system From operation of equipment e.g. engines, 6.1 Yes etc. DG set will be used only during power failure. ventilation plant, crushers Adequate acoustic measures and necessary PPEs will be provided to exposed employees. Majority of operations in the unit is not producing any objectionable noise. DG Sets along with acoustic enclosures is used only 6.2 From industrial or similar processes No during power failure. However, cumulative noise levels will be kept within permissible limits at plant boundary. During construction phase, noise will be generated due to erection of equipments for a short duration of 6.3 From construction or demolition Yes time. This includes movement of heavy earth moving and construction equipments such as excavators, loaders, cranes and others. 6.4 From blasting or piling Yes Piling is envisaged as part of the construction process. Construction Traffic Noise and Vibration: Construction traffic would generate noise and vibration from trucks and vehicles, earth moving machinery and lifting equipment such as cranes. Minor noise would be generated from passenger 6.5 From construction or operational traffic Yes vehicles which is normal. Operational Noise and Vibration: Operational noise and vibration from traffic would essentially include from trucks bringing raw materials and carrying finished products. Minor noise would be generated from passenger vehicles which is normal. Minor noise will be generated from operation of 6.6 From lighting or cooling systems Yes cooling towers
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Details thereof (with approximate quantities / S. Yes / Information/Checklist confirmation rates, wherever possible) with source of No. No? information data 6.7 From any other sources No Not identified
7. Risks of contamination of land or water from releases of pollutants into the ground or into sewers, surface waters, groundwater, coastal waters or the sea
Details thereof (with approximate quantities / S. Information/Checklist confirmation Yes / No? rates, wherever possible) with source of No. information data These will not affect the water or land because of appropriate flooring & presence of spill control From handling, storage, use or spillage of procedures. Moreover, all of the Hazardous 7.1 No hazardous materials wastes will be disposed off as per guidance of State Pollution Control Board to authorized recyclers or TSDF sites. Effluents generated will be treated in ETP and From discharge of sewage or other effluents to treated effluent will be used for gardening. After 7.2 water or the land (expected mode and place of Yes proposed expansion the same practice will be discharge) continued. By deposition of pollutants emitted to air into the Ground level concentration shall be well within 7.3 No land or into water the NAAQM standard prescribed by GPCB. 7.4 From any other sources No None identified/expected There will not be long term built-up of pollutants. Is there a risk of long term build up of pollutants 7.5 No Treated wastewater from ETP will be conformed in the environment from these sources? to norms by GPCB.
8. Risk of accidents during construction or operation of the Project, which could affect human health or the environment
Details thereof (with approximate quantities / S. Information/Checklist confirmation Yes / No? rates, wherever possible) with source of No. information data Spillage of Acrylonitrile, styrene and Toluene can cause following hazardous to human health Acrylonitrile is very hazardous with skin contact, ingestion and inhalation. Styrene is very hazardous in case of eye contact (irritant) and hazardous in case of skin contact Toluene is flammable substance. Fire:
Main raw materials for the production of SAN are Acrylonitrile, Styrene and toluene, which are flammable in nature. Spillage of these chemicals From explosions, spillages, fires etc from storage, may cause fire. 8.1 handling, use or production of hazardous Yes substances Explosions: Acrylonitrile: Explosion hazard is moderate. It is flammable and explosive at normal room temperatures. Adequate preventive measures shall be factored in the plant design to minimize potential risk of fire, explosion and spillage of hazardous materials. Proper risk assessment study will be carried out and outcome of the study will be seriously implemented. The detailed Environment Management Plan (EMP) and Disaster Management Plan (including onsite and off-site emergency plan) are already
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Details thereof (with approximate quantities / S. Information/Checklist confirmation Yes / No? rates, wherever possible) with source of No. information data developed as this is existing industry. Construction Environment Management Plan (CEMP) will be developed and implemented during construction phase of the project. This will properly take care of issues pertaining to human health and the environment. Technology selected will have proven safety track records. Common risks in factories such as: 8.2 From any other causes Yes Electric Shock, Hit by Objects, Fall / Slips, Hot Work such as Welding and Cutting Could the project be affected by natural disasters The project area lies in the seismic intensity Zone 8.3 causing environmental damage e.g. floods, Yes III, which is classified as moderate damage risk earthquakes, landslides, cloudburst etc)? zone.
9. Factors which should be considered (such as consequential development) which could lead to environmental effects or the potential for cumulative impacts with other existing or planned activities in the locality
Details thereof (with approximate quantities/ S. Information/Checklist confirmation Yes / No? rates, wherever possible) with source of No. information data Lead to development of supporting Facilities, ancillary development or development stimulated by the project which could have impact on the 9.1 environment e.g.: supporting infrastructure No - (roads, power supply, waste or waste water treatment, etc.) housing development extractive industries supply industries, (other) Lead to after-use of the site, which could have an 9.2 No - impact on the environment 9.3 Set a precedent for later developments No - The proposed expansion project will be set up in a Have cumulative effects due to proximity to other systematic manner and will have cumulative 9.4 No existing or planned projects with similar effects positive impact on the socio economic aspect of the area.
III. Environmental Sensitivity
S. Aerial distance (within 15 km.) of Proposed Information/Checklist confirmation Yes / No? No. Project location boundary Heritage Site Distance Direction Areas protected under international conventions, in km 1 national or local legislation for their ecological, No Champaner 14.83 SSE landscape, cultural or other related value World Heritage Site
Areas which are important or sensitive for Water body Distance Direction ecological reasons - Wetlands, watercourses or in km 2 Yes other water bodies, coastal zone, biospheres, Katol Pond 1.43 NE mountains, forests Barola Pond 0.86 WSW
Areas used by protected, important or sensitive 3 species of flora or fauna for breeding, nesting, No None foraging, resting, over wintering, migration Village Pond Distance in km Dir 4 Inland, coastal, marine or underground waters Yes Goma River 0.20 E Karad River 1.77 S
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S. Aerial distance (within 15 km.) of Proposed Information/Checklist confirmation Yes / No? No. Project location boundary No state or national boundaries within 10 Km 5 State, National boundaries No from project site boundary. Area Distance in km Routes or facilities used by the public for access to 6 Yes SH-87 Adjacent to project site recreation or other tourist, pilgrim areas NH-5 Adjacent to project site
7 Defense installations No - Distance Area Dir in km 8 Densely populated or built-up area Yes Halol 10.95 SSE Kalol 1.45 NE
Distance Area Dir Areas occupied by sensitive man-made land uses in km 9 (hospitals, schools, places of worship, community Yes Halol 10.95 SSE facilities) Kalol 1.45 NE
Areas containing important, high quality or scarce resources (ground water resources, surface 10 No - resources, forestry, agriculture, fisheries, tourism, minerals)
Areas already subjected to pollution or 11 environmental damage. (Those where existing No - legal environmental standards are exceeded)
Areas susceptible to natural hazard which could cause the project to present environmental Earthquake: The site falls in Seismic Zone III 12 problems (earthquakes, subsidence, landslides, Yes (Moderate) erosion, flooding or extreme or adverse climatic conditions)
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“I hereby given undertake that the data and information given in the application and enclosures are true to the best of my knowledge and belief and I am aware that if any part of the data and information submitted is found to be false or misleading at any stage, the project will be rejected and clearance given, if any project will be revoked at our risk and cost.”
Date: 29/10/2018 Place: Katol
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PROPOSED EXPANSION OF SAN PLANT AT HALOL- INEOS STYROLUTION INDIA LIMITED KALOL ROAD, TALUKA KALOL FORM I
2 PROPOSED TERMS OF REFERENCES
S. Proposed Terms of Reference Remarks No. 1 Executive summary 2 Introduction i. Details of the EIA Consultant including NABET accreditation ii. Information about the project proponent iii. Importance and benefits of the project 3 Project description i. Cost of project and time of completion. ii. Products with capacities for the proposed project. If expansion project, details of existing products with capacities and whether iii. adequate land is available for expansion, reference of earlier EC if any. iv. List of raw materials required and their source along with mode of transportation. v. Other chemicals and materials required with quantities and storage capacities vi. Details of Emission, effluents, hazardous waste generation and their management. Requirement of water, power, with source of supply, status of approval, water vii. balance diagram, man-power requirement (regular and contract) Process description along with major equipments and machineries, process flow viii. sheet (quantitative) from raw material to products to be provided ix. Hazard identification and details of proposed safety systems. Expansion/modernization proposals: a. Copy of all the Environmental Clearance(s) including Amendments thereto obtained for the project from MOEF/SEIAA shall be attached as an Annexure. A certified copy of the latest Monitoring Report of the Regional Office of the Ministry of Environment and Forests as per circular dated 30th May, 2012 on the status of compliance of conditions stipulated in all the existing environmental clearances including Amendments shall be provided. In addition, status of compliance of Consent to Operate for the ongoing /existing operation of the project from SPCB x. shall be attached with the EIA-EMP report. b. In case the existing project has not obtained environmental clearance, reasons for not taking EC under the provisions of the EIA Notification 1994 and/or EIA Notification 2006 shall be provided. Copies of Consent to Establish/No Objection Certificate and Consent to Operate (in case of units operating prior to EIA Notification 2006, CTE and CTO of FY 2005-2006) obtained from the SPCB shall be submitted. Further, compliance report to the conditions of consents from the SPCB shall be submitted. 4 Site Details Location of the project site covering village, Taluka/Tehsil, District and State, i. Justification for selecting the site, whether other sites were considered. A toposheet of the study area of radius of 10km and site location on ii. 1:50,000/1:25,000 scale on an A3/A2 sheet. (including all eco-sensitive areas and environmentally sensitive places) Not Applicable as it is an iii. Details w.r.t. option analysis for selection of site expansion project iv. Co-ordinates (lat-long) of all four corners of the site. v. Google map-Earth downloaded of the project site. Layout maps indicating existing unit as well as proposed unit indicating storage area, plant area, greenbelt area, utilities etc. If located within an Industrial vi. area/Estate/Complex, layout of Industrial Area indicating location of unit within the Industrial area/Estate. Photographs of the proposed and existing (if applicable) plant site. If existing, show vii. photographs of plantation/greenbelt, in particular. Landuse break-up of total land of the project site (identified and acquired), viii. government/ private - agricultural, forest, wasteland, water bodies, settlements,
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S. Proposed Terms of Reference Remarks No. etc. shall be included. (not required for industrial area) A list of major industries with name and type within study area (10km radius) shall ix. be incorporated. Land use details of the study area x. Geological features and Geo-hydrological status of the study area shall be included. Details of Drainage of the project up to 5 km radius of study area. If the site is within 1 km radius of any major river, peak and lean season river discharge as well xi. as flood occurrence frequency based on peak rainfall data of the past 30 years. Details of Flood Level of the project site and maximum Flood Level of the river shall also be provided. (mega green field projects) Status of acquisition of land. If acquisition is not complete, stage of the acquisition xii. process and expected time of complete possession of the land. xiii. R&R details in respect of land in line with state Government policy 5 Forest and wildlife related issues (if applicable): Permission and approval for the use of forest land (forestry clearance), if any, and i. recommendations of the State Forest Department. (if applicable) Landuse map based on High resolution satellite imagery (GPS) of the proposed site ii. delineating the forestland (in case of projects involving forest land more than 40 ha) Status of Application submitted for obtaining the stage I forestry clearance along iii. with latest status shall be submitted. The projects to be located within 10 km of the National Parks, Sanctuaries, Biosphere Reserves, Migratory Corridors of Wild Animals, the project proponent iv. shall submit the map duly authenticated by Chief Wildlife Warden showing these features vis-à-vis the project location and the recommendations or comments of the Chief Wildlife Warden-thereon. Wildlife Conservation Plan duly authenticated by the Chief Wildlife Warden of the v. State Government for conservation of Schedule I fauna, if any exists in the study area Copy of application submitted for clearance under the Wildlife (Protection) Act, vi. 1972, to the Standing Committee of the National Board for Wildlife 6 Environmental Status Determination of atmospheric inversion level at the project site and site-specific i. micro – meteorological data using temperature, relative humidity, hourly wind speed and direction and rainfall. AAQ data (except monsoon) at 8 locations for PM10, PM2.5, SO2, NOX, CO and other parameters relevant to the project shall be collected. The monitoring stations ii shall be based CPCB guidelines and take into account the pre-dominant wind direction, population zone and sensitive receptors including reserved forests. Raw data of all AAQ measurement for 12 weeks of all stations as per frequency given in the NAAQM Notification of Nov. 2009 along with - min., max., average and iii. 98% values for each of the AAQ parameters from data of all AAQ stations should be provided as an annexure to the EIA Report. Surface water quality of nearby River (100m upstream and downstream of iv discharge point) and other surface drains at eight locations as per CPCB/MoEF&CC guidelines. Whether the site falls near to polluted stretch of river identified by the v Not Applicable CPCB/MoEF&CC, if yes give details. vi Ground water monitoring at minimum at 8 locations shall be included. vii Noise levels monitoring at 8 locations within the study area. viii Soil Characteristic as per CPCB guidelines. Traffic study of the area, type of vehicles, frequency of vehicles for transportation ix of materials, additional traffic due to proposed project, parking arrangement etc. Detailed description of flora and fauna (terrestrial and aquatic) existing in the study area shall be given with special reference to rare, endemic and endangered species. x If Schedule- I fauna are found within the study area, a Wildlife Conservation Plan shall be prepared and furnished. xi Socio-economic status of the study area.
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PROPOSED EXPANSION OF SAN PLANT AT HALOL- INEOS STYROLUTION INDIA LIMITED KALOL ROAD, TALUKA KALOL FORM I
S. Proposed Terms of Reference Remarks No. 7 Impact and Environment Management Plan Assessment of ground level concentration of pollutants from the stack emission based on site-specific meteorological features. In case the project is located on a hilly terrain, the AQIP Modelling shall be done using inputs of the specific terrain characteristics for determining the potential impacts of the project on the AAQ. i Cumulative impact of all sources of emissions (including transportation) on the AAQ of the area shall be assessed. Details of the model used and the input data used for modelling shall also be provided. The air quality contours shall be plotted on a location map showing the location of project site, habitation nearby, sensitive receptors, if any. ii Water Quality modelling - in case of discharge in water body Impact of the transport of the raw materials and end products on the surrounding environment shall be assessed and provided. In this regard, options for transport of iii. raw materials and finished products and wastes (large quantities) by rail or rail-cum road transport or conveyor- cum rail transport shall be examined. A note on treatment of wastewater from different plant operations, extent recycled and reused for different purposes shall be included. Complete scheme of effluent iv treatment. Characteristics of untreated and treated effluent to meet the prescribed standards of discharge under E (P) Rules. v Details of stack emission and action plan for control of emissions to meet standards. vi Measures for fugitive emission control Details of hazardous waste generation and their storage, utilization and management. Copies of MOU regarding utilization of solid and hazardous waste in vii cement plant shall also be included. EMP shall include the concept of waste- minimization, recycle/reuse/recover techniques, Energy conservation, and natural resource conservation. Proper utilization of fly ash shall be ensured as per Fly Ash Notification, 2009. A Not applicable as ash will be viii detailed plan of action shall be provided. not generated Action plan for the green belt development plan in 33 % area i.e. land with not less than 1,500 trees per ha. Giving details of species, width of plantation, planning ix schedule etc. shall be included. The green belt shall be around the project boundary and a scheme for greening of the roads used for the project shall also be incorporated. Action plan for rainwater harvesting measures at plant site shall be submitted to harvest rainwater from the roof tops and storm water drains to recharge the ground x water and also to use for the various activities at the project site to conserve fresh water and reduce the water requirement from other sources. Total capital cost and recurring cost/annum for environmental pollution control xi measures shall be included. xii Action plan for post-project environmental monitoring shall be submitted. Onsite and Offsite Disaster (natural and Man-made) Preparedness and Emergency xiii Management Plan including Risk Assessment and damage control. Disaster management plan should be linked with District Disaster Management Plan. 8 Occupational health Plan and fund allocation to ensure the occupational health & safety of all contract i and casual workers Details of exposure specific health status evaluation of worker. If the workers' health is being evaluated by pre designed format, chest x rays, Audiometry, Spirometry, Vision testing (Far & Near vision, color vision and any other ocular ii defect) ECG, during pre-placement and periodical examinations give the details of the same. Details regarding last month analyzed data of above mentioned parameters as per age, sex, duration of exposure and department wise. Details of existing Occupational & Safety Hazards. What are the exposure levels of hazards and whether they are within Permissible Exposure level (PEL). If these are iii. not within PEL, what measures the company has adopted to keep them within PEL so that health of the workers can be preserved, Annual report of health status of workers with special reference to Occupational iv Health and Safety. 9 Corporate Environment Policy
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PROPOSED EXPANSION OF SAN PLANT AT HALOL- INEOS STYROLUTION INDIA LIMITED KALOL ROAD, TALUKA KALOL FORM I
S. Proposed Terms of Reference Remarks No. Does the company have a well laid down Environment Policy approved by its Board i of Directors? If so, it may be detailed in the EIA report. Does the Environment Policy prescribe for standard operating process / procedures ii to bring into focus any infringement / deviation / violation of the environmental or forest norms / conditions? If so, it may be detailed in the EIA. What is the hierarchical system or Administrative order of the company to deal with iii. the environmental issues and for ensuring compliance with the environmental clearance conditions? Details of this system may be given. Does the company have system of reporting of non-compliances / violations of environmental norms to the Board of Directors of the company and / or iv shareholders or stakeholders at large? This reporting mechanism shall be detailed in the EIA report Details regarding infrastructure facilities such as sanitation, fuel, restroom etc. to be 10 provided to the labour force during construction as well as to the casual workers including truck drivers during operation phase. 11 Enterprise Social Commitment (ESC) Adequate funds (at least 2.5 % of the project cost) shall be earmarked towards the Enterprise Social Commitment based on Public Hearing issues and item-wise details i along with time bound action plan shall be included. Socio-economic development activities need to be elaborated upon. Any litigation pending against the project and/or any direction/order passed by any Court of Law against the project, if so, details thereof shall also be included. Has 12 the unit received any notice under the Section 5 of Environment (Protection) Act, 1986 or relevant Sections of Air and Water Acts? If so, details thereof and compliance/ATR to the notice(s) and present status of the case. 13 A tabular chart with index for point wise compliance of above TOR. B SPECIFIC TERMS OF REFERENCE FOR EIA STUDIES FOR PETROCHEMICAL BASED PROCESSING 1 Details on requirement of raw materials, its source of supply and storage at the plant. 2 Complete process flow diagram for all products along with material balance 3 Details on requirement of auxiliary chemicals, solvents, catalysts, reactors and utilities to support the unit processes. 4 Brief description of equipments for various process 5 Details of proposed source- specific pollution control schemes and equipments to meet the national standards 6 Details on VOC emission control system from vents, stacks, fugitive emissions and flare management, etc. 7 Details on proposed LDAR protocol Not applicable 8 Ambient air quality should include hydrocarbon (methane and non VCM monitoring not methane), VOC and VCM (if applicable). required 9 Risk Assessment & Disaster Management Plan — Identification of hazards — Consequence Analysis — Measures for mitigation of risk.
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3 ANNEXURES
Annexure 1: Production Details
Table 1: Details of Production Capacity Production Capacity in MTPA S. No. Product Existing Deletion Additional Total 1 Styrene Acrylonitrile (SAN) 1,20,000 0 40,000 1,60,000 2 ABS Sheets 2400 -2400 0 0
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Annexure 2: Copy of Existing Environmental Clearance
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Annexure 3: Existing Consolidated Consent and Authorization of Anaven
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Annexure 4: Site Location Map
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Annexure 5: Site Location Map on Google Image
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Annexure 6: Site Layout Map
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PROPOSED EXPANSION OF SAN PLANT AT INEOS STYROLUTION INDIA LIMITED HALOL-KALOL ROAD, TALUKA KALOL FORM I
Area Break up at Site
2 % of total S. Area, m Title Area No. Existing Proposed Total
1 Production 1871.92 0 1871.92 3.83 2 Storage 0
a Product storage 2744.23 1020 3764.23 7.70 b Raw Material 3422.35 752 4174.35 8.54 c Crude material 293.45 0 293.45 0.60 d Water 350.52 0 350.52 0.72 e Hazardous waste storage 104 0 104 0.21 3 Boiler 135 0 135 0.28 4 Utility 742.97 278 1020.97 2.09 5 Electrical room 309.9 0 309.9 0.63 6 DG room 256.36 0 256.36 0.52 7 Security room 12.8 0 12.8 0.03 8 cooling tower 507.84 64 571.84 1.17 9 Office 763.99 0 763.99 1.56 10 Effluent treatment Plant 314.44 0 314.44 0.64 Hot oil unit Control room and Panel 11 211.88 0 211.88 0.43 room 12 Green belt area 11984 5833 17817 36.47 13 Total Road 4636.94 1945 6581.94 13.47 14 Miscellaneous 12315 -2012.59 4800 9.82 Total 40977.59 7879.41 48857 100
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Annexure 7: Manufacturing Processes Styrene Acrylonitrile
SAN is produced by means of continuous co polymerization of Styrene and Acrylonitrile. These raw materials are mixed with recycle solvent and a Monomer solution batch is prepared. This solution is fed to the reactors. In the reactors the polymerization takes place. Molecular weight of the polymer is controlled by addition of chain transfer agent. When the desired conversion is attained, the reaction mixture is fed to solvent recovery process.
Polymer solution is preheated in a shell and tube heat exchanger and then the unreacted monomers and solvent are recovered under vacuum in Flash tank. The polymer is pumped through die, cooled and cut and conveyed to the storage silos for packing/loading.
The recovered monomers and solvent are cooled and liquefied. The mixture of recovered monomers and solvent (recycled solvent) is recycled along with fresh Styrene and ACN to reactors. Below diagram shows the manufacturing process
Figure 1: Process Flowdiagram
SAN Process Flow Diagram
STYRENE ACN E-301 REC.SOLVENT DV
Flash Initiator Initiator Tank Reactor -1 Reactor -2
MONOMER SOLN. TANKS
P- 204 P- 205
Finished P- 301 Product SAN
Chilled Brine wcs
To storage silos for Packing / loading
RECOVERED SOLVENT STORAGE
RECYCLE SOLVENT STORAGE
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PROPOSED EXPANSION OF SAN PLANT AT INEOS STYROLUTION INDIA LIMITED HALOL-KALOL ROAD, TALUKA KALOL FORM I
Table 2: Material Balance Input/MT of Product S. No. Raw Materials Quantity (MT) 1 Styrene 0.765 2 Acrylonitrile 0.235 3 Toluene 0.005 4 Tert-dodecyl Mercaptan 0.003 5 Dicumly peroxide 0.0008 6 Glycerene Mono sterate 0.0017 7 Ethylene Bis-stereamide 0.0006 8 Blue pigment 0.0000016 9 Red pigment 0.00000016 Total (Ton) 1.011 Output/MT of Product
S. No. Liquid Air Emission/ Recovery/ Liquid Remark Production of SAN Effluent Handling Loss Product Waste
Sent to Co- 1 1 Nil 0.004 Nil 0.007 processing at M/s. RSPL, Panoli Total 1.011 (Ton)
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Annexure 8: Raw Material & Product Storage Details Table 3: Storage Details of Raw Material Operating Condition (Storage) Capacity of Vessel/ Bag Storage S. Consumption Means of Total No. of Max. Qty. of Chemicals State Hazard Involved Press Capacity in No. (MT/Month) Storage Temp °C Existing Proposed Total (Additional) Vessels/ Bag Storage MT Kg/Cm2 MT Raw Material 1 Styrene Liquid 9600.48 Flammable Tank Atm Amb 680 KL 680 KL 2 4 2176 KL 2176 KL (02 x 230 KL) 0 0 2 Acrylonitrile Liquid 3733.52 Flammable & Toxic Tank Atm Amb 4 780 KL 780 KL (02 x 160 KL) 0 0 3 Toluene Liquid 66.67 Flammable Tank Atm Amb 12 KL 0 0 1 12 KL 12 KL
Tert-do decyl Tank Atm Amb 2.5 MT 0 0 2 5 MT 4 Liquid 45 Flammable 12 MT Mercaptans Drum Atm Amb 0.175MT 0 0 40 7 MT 5 Dicumly peroxide Liquid 12 Flammable Box Atm Amb 25 kgs. 0 0 160 4 MT 4 MT Glycerene Mono 6 Powder 25.5 Flammable Bags Atm Amb 25 kgs 0 0 1400 35 MT 35 MT stearate Ethylene Bis- 7 Powder 12 Flammable Bags Atm Amb 25 Kgs 0 0 400 10 MT 10 MT stereamide 8 Blue pigment Powder 0.02 Flammable Bags Atm Amb 50 Kgs 0 0 1 50 Kgs 50 kgs 9 Red pigment Powder 0.002 Flammable Bags Atm Amb 25 Kgs 0 0 1 25 Kgs 25 kgs Final Products 50 MT 0 0 8 400 MT Silo Additional 125 MT 125 MT 6 10 1250 MT 1 SAN Solid pellet 13334 Flammable Atm Amb (1 x 200 MT) 0 0 3350 MT 25/625 kg Bags (1 x 1700 MT) 1 1 1700 MT (1 x 400 MT) 0 0
Table 4: Transportation Details of Raw Material S. Max. Qty. Transported Raw Material & Chemical Name State Source of Supply Means of Transportation Distance of the Supplier from Project site No. Existing Proposed Total Raw Material 1 Styrene Liquid Hazira / Kandla TANKER 447 272 T/Day 145 T/Day 417 T/Day 2 Acrylonitrile Liquid Hazira / Kandla TANKER 447 100 T/Day 60 T/Day 160 T/Day 3 Toluene Liquid Hazira / Kandla TANKER 447 10 KL/Month 5 KL/Month 15 KL/Month 4 Tert-do decyl Mercaptans Liquid Germany Truck - 22.75 T/Month 22.25 T/Month 45 T/Month Raigadh, 5 Dicumly peroxide Solid Truck - 49.6 T/Month - 49.6 T/Month Maharashtra 6 Glycerene Mono stearate Powder Malaysia Truck - 35 T/Month - 35 T/Month 7 Ethylene Bis-stereamide Powder Moxi Truck - 10 T/Month 5 T/Month 15 T/Month Products 1 SAN Resin SAN PELLETS Katol Truck / Tanker - 328 T/Day 217 T/Day 545 T/Day 2 ABS Sheet - - - - -
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Annexure 9: Details of Water Consumption & Wastewater Generation Table 5: Water Consumption Details Water Quantity, KLD S. No. Area of Consumption Remarks Existing Proposed Total 1 Processing 0 0 0 2 Washing ( Floor) 12 0 12 3 DM Plant 38 23 61 a Boiler 35 8 40 4 Cooling Tower 310 60 370 5 Gardening 74 17 91 6 Domestic 55 10 65 Total Water 489 110 599 Treated effluent used for Recycle Water 74 17 91 Gardening Total Fresh Water 415 93.25 508
Table 6: Effluent Generation Details
S. Effluent Generation, KLD Area of Consumption Disposal mode No. Existing Proposed Total 1 Processing 0 0 0
2 Washing 12 0 12 3 DM Plant 20 0 20 Going to ETP for further treatment, after treatment 91 KLD will used a Boiler (Steam trap collection) 13 5 18 for Gardening 4 Cooling Tower 29 12 41 5 Gardening 0 0 0
6 Domestic 30 0 30 Soak pit Total 74 17 91
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Annexure 10: Effluent Treatment Plant Details The manufacturing process is completely closed process and no water is used in the process. Thus No wastewater generated from the process.
There are two other effluent streams, which are as under:
Plant Water: Which mainly contains steam condensate and floor washing.
Utility Stream: Which contains Boiler Blow Down. Regeneration of D. M. Plant as well cooling tower blow down.
For the treatment of this water we have full fledge ETP, which mainly consist following Units:
Neutralization tanks
Primary Clarifier tank
Activated carbon filter
Sludge Drying Bed
The capacity of ETP is about 120 m3.
Thus the generated waste water from the above streams are collected in Neutralization pit where pH is adjusted by caustic Lye / Sulphuric acid & coagulant are added for removal of suspended & dissolve matter. The Neutralized water is then pumped in to primary clarifier. The same has been retained for the settlement of solids occasionally.
The outlet water of the primary clarifier is utilized in to our own premises for the gardening purpose after passing through Activated Carbon Filter.
The settled solids along with the slurry of primary Clarifier are drained in the sludge drying beds. Where the same has been retained for a day or two in open atmosphere. All the liquid from the slurry filter through the filter media of sludge drying beds. The filter is collected in the separate pit. The same has been pumped in the primary clarifier for further treatment.
The dry sludge from the sludge drying beds is packed in to the bags and shifted at the solid waste storage area. From where the same is safely transferred to landfill site of NECL.
Figure 2: Flow Diagram of Effluent Treatment plant
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Annexure 11: Fuel Consumption & Stack Details No. of Fuel Stack S. Type of Stack Stack Stack Attached to Capacity working consumption Height Remark No. Fuel used No. Diameter in m hrs in Lit/day in m Existing
1 Thermic Fluid Heaters No 1 & 2 10 lacs kcal/hr X 2 24 Natural Gas 4497 1 40.5 0.49 1W + 1SB
2 Thermic Fluid Heaters No. 3 & 4 10 lacs kcal/hr X 2 12 Natural Gas 4497 1 40.5 0.49 1W + 1SB
3 Incinerator Diesel 330 1 31 0.6 Removed 4 Boiler (1 working + 1 standby) 2 TPH X 2 24 Natural Gas 2496 1 30.5 0.8 1W+1SB
5 DG set-1 (1000 KVA) 1000 KVA Diesel 6467 1 18 0.2
will be replaced 6 DG set-2 (1010 KVA) 1000 KVA Diesel 6467 1 18 0.2 with higher capacity 7 DG Set-3 (1250 KVA) 1250 KVA Diesel 8077 1 30 0.2 After Proposed Expansion 1 Thermic Fluid Heaters No 1 & 2 10 lacs kcal/hr X 2 24 Natural Gas 4497 1 40.5 0.49 1W + 1SB 2 Thermic Fluid Heaters No. 3 & 4 10 lacs kcal/hr X 2 24 Natural Gas 4497 1 40.5 0.49 1W + 1SB 3 Boiler (1 working + 1 standby) 2 TPH X 2 24 Natural Gas 2496 1 30.5 0.8 1W+1SB 4 DG set-1 (1000 KVA) 1000 KVA Diesel 6467 1 18 0.2 In case of 5 DG set-2 (1500 KVA) 1500 KVA Diesel 9687 1 30 0.2 power failure 6 DG Set-3 (1250 KVA) 1250 KVA Diesel 8077 1 30 0.2
W= Working; SB= Stand-by
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Annexure 12: Details of Process Vents S. Nos. of Stack Pollutants Air Pollution Control Stack Attached to No. Stacks Height in m Emitted Measures Attached Existing Atmospheric Vent (Stack attached to 1 15 HC Water Seal Pot 1 Reactor safety Valves) After Proposed Expansion Atmospheric Vent (Stack attached to 1 1 15 HC Water Seal Pot Reactor safety Valves) Pelletizer vent blower for Line -1 (Fume 2 1 15 HC - Extraction System) Pelletizer vent blower for Line -2 (Fume 3 1 15 HC - Extraction System) Pelletizer vent blower for Line -3 (Fume 4 1 15 HC Water Seal Pot Extraction System) Pelletizer vent blower for Line -3 DB (Fume 5 1 15 HC Water Seal Pot Extraction System 6 Fume Extraction System at QA Lab 1 9 HC - Vent blower for Line-3, BL-201-Silo Top Line 7 1 9 PM Bag filter -3 8 Dust Collector For H-503 Loading Hopper 1 9 PM Bag filter 9 Dust Collector For H-501 Loading Hopper 1 9 PM Bag filter Dust Collector For Line 2 Silo Loading 10 1 9 PM Bag filter Hopper
11 Dust collector for NKH 501N/P 1 9 PM Bag filter
12 Dust collector for NKH 501R/S 1 9 PM Bag filter
13 Dust collector for NKH 501T/U 1 9 PM Bag filter
14 Dust Collector For H 503/ H 504/H 506 1 9 PM Bag filter 15 Dust Collector For NKP 501/ KH 502C 1 9 PM Bag filter 16 Dust Collector For H 502A/ H 502B 1 9 PM Bag filter
Air Pollution Control Measures
Bag Filter All product silos are connected with bag filter. Water Seal Pot Water vapor generated while cooling of polymerized material before palletizing is sucked by blower and fumes generated are scrubbed in water seal pot.
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PROPOSED EXPANSION OF SAN PLANT AT HALOL-KALOL ROAD, INEOS STYROLUTION INDIA LIMITED TALUKA KALOL FORM I
Annexure 13: Hazardous Waste Generation Table 7: Hazardous Waste Generation and Disposal Hazardous Waste S. Quantity Method of Type of Waste Category as per Source Treatment/ Disposal Remark No. in MTPA Collection HWMR 2016 Existing Sludge from waste water sent to authorized solid waste disposal 1 35.3 6.02 ETP Plant Plastic bags purification site, NECL Contaminated solvent or mixtures Collection, Storage, Transportation and 2 of solvents made with organic 20.2 24.23 Spent solvent Drums Disposal to Co-processing at RSPL / BEIL sulfur compounds
Oil - water containing cargo Collection, Storage, Transportation and 3 3.1 17.93 Process waste Drums residue, washing water and sludge Disposal to Co-processing at RSPL / BEIL
Chemical - containing cargo Collection, Storage, Transportation and 4 3.2 40.15 Process waste Drums residue and sludge Disposal to Co-processing at RSPL / BEIL
Heavy metal –containing residue Used Resins and sent to authorized solid waste disposal 5 from used ion exchange material in 35.2 21.17 other waste of DM Plastic bags site, NECL the water purification Water Plant sent to authorized solid waste disposal 6 Flue gas cleaning residue 34.1 18.20 Boiler ASH Plastic bags site, NECL Sludge (in the form Sludge from the incineration of ash) generated after sent to authorized solid waste disposal 7 36.1 36.40 Plastic bags exclusively chemical waste treatment of site, NECL Will be deleted as scrubber wastewater On- site incinerator is removed Fly ash from incineration of hazardous waste, except Incineration plant sent to authorized solid waste disposal 8 36.2 9.10 Plastic bags exclusively communal sewage ASH site, NECL sludge, flue gas cleaning residue Oil and cotton waste Collection, Storage, Transportation, generated from the 9 Used oil 5.1 15.15 Drums Disposal by Selling out to authorized Re- maintenance refiners activities Discarded containers/barrels/Liners Collection, Storage, Transportation, Chemical drum and 10 contaminated with hazardous 33.1 49.99 - Disposal by Selling out to authorized Re- packing bags liners waste / Chemicals. cyclers 11 Sludge and filters contaminated 3.3 0.18 DG sets/filter Plastic bags Collection, Storage, Transportation and
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PROPOSED EXPANSION OF SAN PLANT AT HALOL-KALOL ROAD, INEOS STYROLUTION INDIA LIMITED TALUKA KALOL FORM I
Hazardous Waste S. Quantity Method of Type of Waste Category as per Source Treatment/ Disposal Remark No. in MTPA Collection HWMR 2016 with oil contaminated with Disposal to Co-processing at RSPL / BEIL oil Old Roof sheet / Collection, Storage, Transportation, 12 Asbestos containing residue 15.1 3.65 - Gaskets Disposal at Approved TSDF land fill Site
Distillation residue from In-house /outside Collection, Storage, Transportation and 13 36.1 10.95 Drums contaminated organic solvent purification Disposal to Co-processing at RSPL / BEIL
Cotton waste containing oil during Collection, Storage, Transportation and 14 Waste / residue containing oil 5.2 0.73 Plastic bags maintenance Disposal to Co-processing at RSPL / BEIL activities Process waste from Collection, Storage, Transportation and 15 Organic Residue 1.4 799.35 reactor, recovered Drums / Tank Disposal to Co-processing at RSPL / BEIL solvent tanks After proposed Expansion Sludge from waste water sent to authorized solid waste disposal 1 35.3 8.03 ETP Plant Plastic bags purification site, NECL Contaminated solvent or mixtures Collection, Storage, Transportation and 2 of solvents made with organic 20.2 32.31 Spent solvent Drums Disposal to Co-processing at RSPL / BEIL sulfur compounds Oil - water containing cargo Collection, Storage, Transportation and 3 3.1 23.91 Process waste Drums residue, washing water and sludge Disposal to Co-processing at RSPL / BEIL Chemical - containing cargo Collection, Storage, Transportation and 4 3.2 53.53 Process waste Drums residue and sludge Disposal to Co-processing at RSPL / BEIL Heavy metal –containing residue Used Resins and sent to authorized solid waste disposal 5 from used ion exchange material in 35.2 28.23 other waste of DM Plastic bags site, NECL the water purification Water Plant Oil and cotton waste Collection, Storage, Transportation, generated from the 6 Used oil 5.1 20.2 Drums Disposal by Selling out to authorized Re- maintenance refiners activities Discarded containers/barrels/Liners Collection, Storage, Transportation, Chemical drum and 7 contaminated with hazardous 33.1 49.99 - Disposal by Selling out to authorized Re- packing bags liners waste / Chemicals. cyclers Sludge and filters contaminated DG sets/filter Collection, Storage, Transportation and 8 3.3 0.24 Plastic bags with oil contaminated with Disposal to Co-processing at RSPL/ BEIL
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PROPOSED EXPANSION OF SAN PLANT AT HALOL-KALOL ROAD, INEOS STYROLUTION INDIA LIMITED TALUKA KALOL FORM I
Hazardous Waste S. Quantity Method of Type of Waste Category as per Source Treatment/ Disposal Remark No. in MTPA Collection HWMR 2016 oil
Old Roof sheet / Collection, Storage, Transportation, 9 Asbestos containing residue 15.1 4.87 - Gaskets Disposal at Approved TSDF land fill Site Distillation residue from In-house /outside Collection, Storage, Transportation and 10 36.1 14.6 Drums contaminated organic solvent purification Disposal to Co-processing at RSPL / BEIL Cotton waste containing oil during Collection, Storage, Transportation and 11 Waste / residue containing oil 5.2 0.97 Plastic bags maintenance Disposal to Co-processing at RSPL / BEIL activities Process waste from Collection, Storage, Transportation and 12 Organic Residue 1.4 899.35 reactor, recovered Drums / Tank Disposal to Co-processing at RSPL / BEIL solvent tanks
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Kadam Environmental Consultants www.kadamenviro.com
Environment f or Development
CONTACT DETAILS Vadodara (Head Office) 871/B/3, GIDC Makarpura, Vadodara, India – 390 010. E: [email protected]; T:+91-265-3001000; F: +91-265-3001069 Delhi / NCR Spaze IT Park, Unit No. 1124, 11th Floor, Tower B-3, Sector 49, Sohna Road, Gurgaon, India – 122 002 E: [email protected]; T/F : 0124-424 2430-436