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Swarm in Engine ENGINE INSTRUCTION MANUAL 66 3IRH2N, 3IRH8N, 4IRH8N & 4IRI8N ENGINES CONTENTS 67 FOREWORD 68 EXTERNAL VIEW : 3IRH2N, 3IRH8N, 4IRH8N & 4IRI8N 69 GENERAL INFORMATION: 3IRH2N, 3IRH8N, 4IRH8N & 4IRI8N Main data and specifications Engine identification Ingersoll–Rand engine after sales support EMISSION CONTROL LABEL 75 FUEL, LUBRICANT, AND COOLANT Fuel Lubricant Coolant 77 OPERATION Check before operation Check and operation after start– up Operation and care of a new engine 81 PERIODICAL INSPECTION AND MAINTENANCE Lubricating system Cooling system Fuel system Air intake system Routine maintenance 87 MAINTENANCE SCHEDULE 88 TROUBLESHOOTING 7/26, 7/31, 7/41, 7/51 67 FOREWORD The INGERSOLL–RAND industrial diesel engines are a product of long years of experience, advanced technology, and up–to date production facilities. INGERSOLL–RAND takes great pride in the superior durability and operating economy of these engines. In order to get the fullest use and benefit from your engine, it is important that you operate and maintain it correctly. This Manual is designed to help you do this. Please read this Manual carefully and follow its operating and maintenance recommendations. This will ensure many years of trouble–free and economical engine operation. Should your engine require servicing, please contact your nearest INGERSOLL–RAND branch or distributor. All information, illustrations, and specifications contained in this Manual are based on the latest product information available at the time of publication. INGERSOLL–RAND reserves the right to make changes in this Manual at any time without prior notice. This manual covers both 3 and 4 cylinder naturally aspirated engines. The pictures contained within are for guidance only and might not reflect the physical characteristics of each individual engine covered. 7/26, 7/31, 7/41, 7/51 EXTERNAL VIEWS 68 DIESEL ENGINE Engine External View – Model 1. Lifting eye 14.Fuel filter 2. Cooling water pump 15.Fuel oil inlet 3. Cooling fan 16.Fuel filter mounting with fuel priming pump 4. Crank shaft V–pulley 17.Fuel priming pump 5. V–belt 18.Engine name plate 6. Filler port (engine oil) 19.Air intake port 7. Drain plug (engine oil) 20.Flywheel 8. Fuel injection pump 21.Flywheel housing 3IRH8N, 4IRH8N & 4IRI8N 9. Engine oil cooler (4IRH8N) 22.Starter motor 10.Engine oil filter 23.Exhaust manifold 11.Dipstick (engine oil) 24.Alternator 12.Governor lever 25.Rocker arm cover 13.Intake manifold 26.Filler port (engine oil) 7/26, 7/31, 7/41, 7/51 69 GENERAL INFORMATION EPA CERTIFIED ENGINE DATA and SPECIFICATIONS Model: 3IRH2N Engine model name 3IRH2N Engine type Vertical inline water cooled diesel engine Combustion type Direct injection No. of cylinders – bore x stroke. mm 3–82x84 Engine displacement L 1.331 Compression ratio 19.2:1 Firing order 1 – 3 – 2 Exhaust emission control system Fuel injection nozzles, fuel injector pump Governor Mechanical type Injection nozzles Hole type Specified fuel Diesel fuel (ISO 8217 DMA, BS2869 A1/A2) Starter (V–kW) 12–1.2 Alternator (V–A) 12–40 Specified engine oil (API grade) (SAE grade) (CD,CF) (10W–30 or 15W–40) Coolant volume (Engine only) L 1.8 Engine dry weight kg 128 Overall length mm 528 Engine dimensions Overall width mm 489 Overall height mm 565 Valve clearance (cold) mm 0.2 $ 0.05 Nozzle injection pressure MPa 21.6 Injection timing B.T.D.C. at 2.5mm cam lift 18_ $1 ENGINE IDENTIFICATION INGERSOLL–RAND ENGINE AFTER SERVICE Serial No Location Please feel free to contact your Ingersoll–Rand dealer for periodical inspection and maintenance. The engine serial number is stamped on engine name plate on top of rocker cover. See illustration on page 68 Ingersoll–Rand Genuine Parts Genuine Ingersoll–Rand parts are identical with those used in the Confirmation of Engine Number engine production, and accordingly, they are warranted by It is advisable to quote the engine serial number together with the Ingersoll–Rand. machine serial number, as it is required when you contact the Genuine Ingersoll–Rand parts are supplied by your Ingersoll–Rand Ingersoll–Rand branch or distributor for repair, service or parts branch or distributor. ordering. Please ensure that only genuine Ingersoll–Rand parts, lubricants and CAUTION: Conduct confirmation of engine serial number with the fluids are used for service and/or repair. engine stopped. To avoid being injured, do not check it, while the engine is still hot. 7/26, 7/31, 7/41, 7/51 GENERAL INFORMATION 70 EPA CERTIFIED ENGINE DATA and SPECIFICATIONS Model: 3IRH8N Engine model name 3IRH8N Engine type Vertical inline water cooled diesel engine Combustion type Direct injection No. of cylinders – bore x stroke. mm 3–88x90 Engine displacement L 1.642 Compression ratio 19.1:1 Firing order 1 – 3 – 2 Exhaust emission control system Fuel injection nozzles, fuel injector pump Governor Mechanical type Injection nozzles Hole type Specified fuel Diesel fuel (ISO 8217 DMA, BS2869 A1/A2) Starter (V–kW) 12–1.2 Alternator (V–A) 12–40 Specified engine oil (API grade) (SAE grade) (CD,CF) (10W–30 or 15W–40) Coolant volume (Engine only) L 2.0 Engine dry weight kg 155 Overall length mm 564 Engine dimensions Overall width mm 486 Overall height mm 622 Valve clearance (cold) mm 0.2 $ 0.05 Nozzle injection pressure MPa 21.6 Injection timing B.T.D.C. at 2.5mm cam lift 18_ $1 ENGINE IDENTIFICATION INGERSOLL–RAND ENGINE AFTER SERVICE Serial No Location Please feel free to contact your Ingersoll–Rand dealer for periodical inspection and maintenance. The engine serial number is stamped on engine name plate on top of rocker cover. See illustration on page 68 Ingersoll–Rand Genuine Parts Genuine Ingersoll–Rand parts are identical with those used in the Confirmation of Engine Number engine production, and accordingly, they are warranted by It is advisable to quote the engine serial number together with the Ingersoll–Rand. machine serial number, as it is required when you contact the Genuine Ingersoll–Rand parts are supplied by your Ingersoll–Rand Ingersoll–Rand branch or distributor for repair, service or parts branch or distributor. ordering. Please ensure that only genuine Ingersoll–Rand parts, lubricants and CAUTION: Conduct confirmation of engine serial number with the fluids are used for service and/or repair. engine stopped. To avoid being injured, do not check it, while the engine is still hot. 7/26, 7/31, 7/41, 7/51 71 GENERAL INFORMATION EPA CERTIFIED ENGINE DATA and SPECIFICATIONS Model: 4IRH8N Engine model name 4IRH8N Engine type Vertical inline water cooled diesel engine Combustion type Direct injection No. of cylinders – bore x stroke. mm 88x90 Engine displacement L 2.19 Compression ratio 19:1 Firing order 1 – 3 – 4 – 2 Exhaust emission control system Fuel injection nozzles, fuel injector pump Governor Mechanical type Injection nozzles Hole type Specified fuel Diesel fuel (ISO 8217 DMA, BS2869 A1/A2) Starter (V–kW) 12–1.4 Alternator (V–A) 12–40 Specified engine oil (API grade) (SAE grade) (CD,CF) (10W–30 or 15W–40) Coolant volume (Engine only) L 2.7 Engine dry weight kg 170 Overall length mm 658 Engine dimensions Overall width mm 498.5 Overall height mm 618 Valve clearance (cold) mm 0.2 $ 0.05 Nozzle injection pressure MPa 21.6 Injection timing B.T.D.C. at 2.5mm cam lift 19.5_ $1 ENGINE IDENTIFICATION INGERSOLL–RAND ENGINE AFTER SERVICE Serial No Location Please feel free to contact your Ingersoll–Rand dealer for periodical inspection and maintenance. The engine serial number is stamped on engine name plate on top of rocker cover. See illustration on page 68 Ingersoll–Rand Genuine Parts Genuine Ingersoll–Rand parts are identical with those used in the Confirmation of Engine Number engine production, and accordingly, they are warranted by It is advisable to quote the engine serial number together with the Ingersoll–Rand. machine serial number, as it is required when you contact the Genuine Ingersoll–Rand parts are supplied by your Ingersoll–Rand Ingersoll–Rand branch or distributor for repair, service or parts branch or distributor. ordering. Please ensure that only genuine Ingersoll–Rand parts, lubricants and CAUTION: Conduct confirmation of engine serial number with the fluids are used for service and/or repair. engine stopped. To avoid being injured, do not check it, while the engine is still hot. 7/26, 7/31, 7/41, 7/51 GENERAL INFORMATION 72 EPA CERTIFIED ENGINE DATA and SPECIFICATIONS Model: 4IRI8N Engine model name 4IRI8N Engine type Vertical inline water cooled diesel engine Combustion type Direct injection No. of cylinders – bore x stroke. mm 4–98x110 Engine displacement L 3.319 Compression ratio 18.1:1 Firing order 1 – 3 – 4 – 2 Exhaust emission control system Fuel injection nozzles, fuel injector pump Governor Mechanical type Injection nozzles Hole type Specified fuel Diesel fuel (ISO 8217 DMA, BS2869 A1/A2) Starter (V–kW) 12–2.3 Alternator (V–A) 12–40 Specified engine oil (API grade) (SAE grade) (CD,CF) (10W–30 or 15W–40) Coolant volume (Engine only) L 4.2 Engine dry weight kg 220 Overall length mm 719 Engine dimensions Overall width mm 508 Overall height mm 717 Valve clearance (cold) mm 0.2 $ 0.05 Nozzle injection pressure MPa 21.6 + Injection timing B.T.D.C. at 2.5mm cam lift 15.3_ /–1 ENGINE IDENTIFICATION INGERSOLL–RAND ENGINE AFTER SERVICE Serial No Location Please feel free to contact your Ingersoll–Rand dealer for periodical inspection and maintenance. The engine serial number is stamped on engine name plate on top of rocker cover. See illustration on page 68 Ingersoll–Rand Genuine Parts Genuine Ingersoll–Rand parts are identical with those used in the Confirmation of Engine Number engine production, and accordingly, they are warranted by It is advisable to quote the engine serial number together with the Ingersoll–Rand.
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