tacticaldefensemedia.com | DEC 2016/JAN 2017
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Shipboard LED MAINTAINING PRECISION AIR SUPPORT READINESS The U.S. Navy’s electronic Consolidated Lighting From Automated Support System (eCASS) Family of Testers (FoT) is critical in providing rapid repair support for REDUCE YOUR ENERGY COSTS AND electronics and avionics weapon systems. By Kevin Hunter and Scott Sharon MAINTENANCE REQUIREMENTS TODAY! 4 Features Departments For more information, visit ADSinc.com or speak with NAVY OUTLOOK DoD FOCUS DLA SPOTLIGHT 2 Insights your SERVMART store representative today. 26 Tech Spotlight
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Over 30% of the Navy’s fleet is already benefiting from lighting fixtures retrofitted with the Military Intellitube or the 24” M1 10 12 23 Cover: Fuel Formation Intellitube®. These retrofits help increase time on station, The guided-missile destroyer USS Pushing Expeditionary Operational Energy Maximizing Energy Stout prepares to receive fuel decrease maintenance and prevent potential mishaps. from the fast combat support Efficiency Ms. Amanda Simpson, Deputy Resiliency ship USNS Arctic during a Assistant Secretary of Defense for Mr. Joe Bryan, Deputy Assistant Brig. Gen. Martin Chapin, replenishment in the Persian Gulf. Operational Energy, Office of the Navy Specific LED Lighting advantages include: Secretary of the Navy-Energy, on Commander, U.S. Defense Logistics The Stout is supporting maritime efforts to transform current trends Assistant Secretary of Defense for Agency- Energy, Washington, DC, • Direct fit replacements don’t require removal of the ballast. Energy, Installations and Environment, security operations and theater in energy usage for maximizing on DLA efforts to implement critical security cooperation efforts in the operational capability and on efforts to increase capability and energy alternatives and savings • Outfitting an entire ship can reduce fuel consumption while underway U.S. 5th Fleet area of operations. force projection. reduce risk initiatives across the DoD. and saves money on shore side electricity use while in port. (Navy photo by Petty Officer 3rd By Kevin Hunter By Scott Sharon By Kevin Hunter Class Bill Dodge) • LED products reduce a space’s ambient temperature, thus reducing cooling costs. For every 210 lamps replaced, enough waste heat is removed to reduce 1 cooling ton from a HVAC system. PG 6 PG 17 PG 25 • LED tubes have a significantly longer life than fluorescent tubes Amphibs: Core to the Corps Considerations for Building the Future Fleet Evolution of an Unmanned Systems Hero Update regarding the state of the U.S Navy’s The complexity of future geopolitical scenarios and As unmanned air technology has evolved since its resulting in reduced effort purchasing and replacing them, and less amphibious fleet in the face of increased Marine policy decisions of a new administration portend a inception in the early 1980s, associated command and time for Sailors on lifts and ladders. The longer life also reduces Corps need for additional sealift capability. higher demand for naval forces and maritime assets control systems have also evolved. By Josh Cohen to support U.S. strategic aims. onboard storage requirements for replacements. By RADM Sinclair Harris, USN (Retired) Sidebar | Ground Systems Innovation It’s been approximately 30 years since the Ground • Energy Focus tubes have a 10 year warranty and save costs associated PG 9 Control Station 2000 began controlling the Pioneer with purchasing and replacing bulbs. Efficient Light Enhances Mission Might PG 19 UAS. Since then, Textron’s control systems The U.S. Navy’s adoption of light-emitting diode Fuel Cell-Powered Force Projection have grown through various configurations and • LED light is proven to be easier on the eyes resulting in improved (LED) technology aboard its fleet vessels is paying The U.S. Navy is developing the latest in unmanned enhancements to become what it is today. workplace performance. dividends in energy and cost-saving both in port and undersea vehicle (UUV) capability powered by proven By Wayne Prender on deployment. automotive fuel cell technology. By Mark Libonate By Joseph F. Mercurio
PG 14 PG 21 PG 27 Envisioning the Future Force Countering the Unmanned Threat Next-level Coastal Defense The role of unmanned systems in U.S. Marine Corps Yuma Proving Ground, AZ, is testing and evaluating The Navy’s Freedom-class and Independence-class combined arms maneuver is taking shape led by counter-unmanned aircraft system sensor and radio Littoral Combat Ships combine aviation assets to U.S. Marine Corps Combat Development Command’s frequency technologies in conjunction with the U.S. deploy manned and unmanned vehicles and sensors Unmanned Aircraft Systems Capabilities Integration Army Rapid Equipping Force (REF), which may soon in support of mine countermeasures, anti-submarine and Requirements Office. find a place in DoD’s arsenal. warfare, or surface warfare missions. By Kevin Hunter By Mark Schauer By Christian Sheehy
www.tacticaldefensemedia.com Dec 2016/Jan 2017 NP&FP | 1 INSIGHTS As threats to American interests around the globe have become more numerous, so have the capabilities that comprise the readiness of naval assets which protect these interests from off shore. From challenges to maintaining territorial waters security to threats posed from vast international domains, the measured use of technology and the fuel needed to power that technology is more critical than ever to the sustainability of fleet potency in the ISSN: 2470-2668 | Online ISSN: 2470-2676 face of uncertain amorphous global maritime boundaries. Tactical Defense Media is proud to present the inaugural issue of Naval Power & Force Published by Tactical Defense Media, Inc. Projection (NP&FP), a publication dedicated to addressing key issues at the fore of current All Rights Reserved. Reproduction without operational requirements from a balanced, objective viewpoint. Within the pages to follow, permission is strictly forbidden. ©2016 we hope to provide readers with targeted perspectives on the state of fleet readiness from Tactical Defense Media publications are free to interviews with decision makers in arenas such as energy management, unmanned systems members of the U.S. military, employees of the U.S. application, manned air assets, and new and active hull replacement including Marine Corps government, non-U.S. foreign service based in the amphibious fleet and Navy Littoral Combat Ship (LCS) program production. On the power U.S. and defense contractors. All TDM publications front, NP&FP offers interviews with leaders from the Office of the Assistant Secretary of are sent electronically to international readers. Defense for Energy, Installations and Environment Ms. Amanda Simpson, U.S. Navy Energy Office Mr. Joe Bryan, and U.S. Defense Logistics Agency-Energy BG Martin Chapin, on Mailing Address challenges both shared and unique to the energy demands of each segment of U.S. defense. Tactical Defense Media, Inc. Looking to the skies, today’s complex naval readiness environment is seemingly as PO Box 12115 much about capability from the air as it is from the sea. The state of U.S. Naval Air (NAVAIR) Silver Spring, MD 20908-0115 USA Telephone: (301) 974-9792 assets from the new electronic Consolidated Automated Support System (eCASS) for rapid Fax: (443) 637-3714 repair and support of airframes to performance-based logistics partnering for coordinated www.TacticalDefenseMedia.com supply chain management. From manned air to unmanned air, land, and sea, NP&FP explores [email protected] U.S. Marine Corps efforts to maximize requirements for current and future combined arms [email protected] maneuver across an increasingly complex battlespace. Recent innovations in ground control [email protected] unmanned air system (UAS) sensor technology are enabling greater authority over operation and controller-asset communication in counter-unmanned UAS evaluation. From below the Tactical Defense Media waves, a new unmanned undersea vehicle (UUV) asset touting electric-drive fuel cell-enabled Publications propulsion based off many of today’s commercial auto designs may be on the near horizon. Not to be remiss on the longer term, NP&FP could not be prouder to offer readers insight from the eyes of retired Rear Admiral Sinclair Harris, Vice President for Business Development, LMI, regarding his views on how the complexity of future geopolitical scenarios and policy decisions of a new U.S. administration may be the catalyst for a higher demand in use of naval forces and maritime assets to support America’s strategic aims.
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2 | Dec 2016/Jan 2017 NP&FP www.tacticaldefensemedia.com JANUARY 17–20, 2017 SANDS EXPO CENTER | LAS VEGAS, NEVADA
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AN OFFICIAL EVENT OF REGISTER TODAY! SHOTSHOW.ORG/AM The SHOT Show is a trade-only event. Professional affiliation is required. TECHNOLOGY UPGRADES NAVAIR MAINTAINING PRECISION AIR SUPPORT READINESS Naval Power & Force Projection spoke recently with U.S. Naval Aviation’s Consolidated Automated Support System (CASS) Family of Testers (FoT), managed by Naval Air Systems Command’s Common Aviation Support Equipment Program Office (PMA-260) Program Manager CAPT Brian Jacobs, Derwin Hansard, Deputy Program Manager for Automatic Test Systems, and Sean Demme, eCASS Integrated Product Team Lead, regarding development, acquisition, and life cycle support for all Navy and Marine Corps common aviation support equipment. Interview conducted by TDM Editors Kevin Hunter and Scott Sharon
NP&FP: What needs by NAVAIR existed that helped CASS TPSs in the inventory. Running a TPS on a CASS give rise to CASS (Consolidated Automated Support FoT test station can take from just a few minutes to System)? test a circuit card to over 10 hours for the most com- plex electronics weapon systems assemblies. Each CAPT Jacobs: Aircraft operational readiness is one of new generation of the CASS FoT is designed to allow the most important metrics to the naval aviation Sailor easy “migration” and re-use of the legacy weapon and Marine Fleet operators. Having a repair capability system TPSs to the new generation to conserve the near the Navy and Marine aircraft at the Intermediate Navy’s $2B investment in CASS FoT legacy TPSs. New Maintenance Level (I-Level) enables quick repair TPSs continue to be developed as aircraft systems are of failed aircraft assemblies. This Automatic Test upgraded and new aircraft platforms enter the Naval Equipment (ATE) is critical in providing rapid repair CAPT Brian Jacobs Aviation inventory. TPSs are retired as the aircraft PMA-260 support for electronics/avionics weapon systems. platform that they support retires. ATE is an electronics test system used to test The CASS FoT are deployed on the large and small complex electronics/avionics weapon systems “black boxes” and aircraft carriers, at shore I-Level sites, in Marine Mobile Maintenance circuit card assemblies during the maintenance process. ATE is a Facilities, in Navy and industry labs, and at DoD Depots. A large shore hardware and software integration of mostly commercial stimulus based Navy I-Level site currently has about 30 CASS stations of vari- and measurement test instruments into a test system capable of ous configurations while a nuclear powered aircraft carrier will have automatic testing of failed weapon system assemblies. The ATE about 16 CASS stations on board. provides test stimulus to these assemblies and measures results for diagnosing failures and end to end testing to assure that the NP&FP: How and where has CASS been most effective in weapon system assemblies are Ready For Issue (RFI) back into the complementing the Navy’s air support command? aircraft. The Navy’s Fleet ATE is operated and maintained by Sailors and Marines. Mr. Hansard: During the 1980s the Navy became burdened with many Naval aviation’s common ATE program is the Consolidated Auto- types of ATE needed to support its aviation programs. At that time a mated Support System (CASS) Family of Testers (FoT). There cur- typical aircraft carrier deployed with 45 ATE stations made up of 30 rently are three generations of the CASS FoT as depicted in Figure different types. Many of the aircraft program offices acquired and (1). deployed their own unique ATE. Each generation comprises multiple station configurations that In the mid-1980s, NAVAIR initiated a standard common ATE pro- provide automatic test capability for Communications, RADAR, Elec- gram that became the CASS FoT program. The program included the tronic Warfare, Electro Optical, and other electronics/avionics sys- “re-hosting” of the test programs for over 1,500 electronics/avionics tems requiring a wide range of test capability ranging from DC to light “Black Boxes” and circuit cards from about 30 different legacy ATE to frequencies. The original “Mainframe” CASS generation was fielded the CASS FoT. Figure (2) notes some of the benefits of moving from in the early 1990s comprising five related station configurations. The 30 different ATE to one common family of ATE. Reconfigurable Transportable CASS (RTCASS) was fielded for the The CASS FoT approach resulted in a 20-year $3.8B Reduced Marine Corps starting in 2009 providing a more easily transportable Total Ownership Costs to the Navy and the U.S. taxpayers while pro- test capability and more recently adding a configuration for improved viding the tremendous logistics advantage noted between the boxes circuit card assembly testing at Depots. The Electronic CASS (eCASS) in Figure (2). The NEC (Navy Enlisted Classification) represents the is a replacement program for the aging Mainframe CASS stations. training tracks needed for the Sailors and Marines – a reduction from eCASS will begin replacing CASS at the I-Level with Initial Operational 41 different training tracks to five with the CASS FoT. Also note the Capability (IOC) in late 2017 and reach Full Operational Capability tremendous number of ATE spare parts no longer needed. Not shown (FOC) in 2025. While CASS was planned for a 20 year life cycle, it will in these two boxes is the cost avoidance from now requiring only be providing service for over 34 years. eCASS will continue support- one engineering and logistics support team for the CASS FoT vs. ing the full range of current/future Navy and Marine Corps aircraft. 30 different support teams as previously required. It is important to A Test Program Set (TPS) is the hardware, instructions, and the note that with the CASS FoT approach, the weapon system assembly test program (computer program) needed for interfacing and testing test programs within the TPSs are all in the same set of programing a specific weapon system assembly to the ATE. There are over 1,000 environments vs. 30 different environments with the legacy ATE. This
4 | Dec 2016/Jan 2017 NP&FP www.tacticaldefensemedia.com TECHNOLOGY UPGRADES NAVAIR
significantly reduces the engineering and test effort needed as the CASS FoT moves from one generation to the next generation. Mov- ing hundreds of TPSs from one generation CASS FoT to the next is a “migration” through translation vs. “re-hosting” TPSs by re-writing the test program code. The avionics test and repair capability afforded by the nearby presence of the CASS FoT contributes to aircraft readiness and avoids the need to fly a failed asset back to a Depot for repair. This allows quick return of failed aircraft assets to make an aircraft mis- sion ready and reduces the number of high cost avionics system spares needed for the repair cycle. The cost avoidance to the Fleet for not returning failed assets to the Depot is $1.2B annually.
NP&FP: In regard to electronic Consolidated Automated Support Figure (1) Naval aviation’s common ATE program is the Consolidated Automated Support System (eCASS), talk about industry cooperation with NAVAIR System (CASS) Family of Testers (FoT). There currently are three generations of the CASS FoT. regarding the process of prototype to fielding.
Mr. Demme: While the RTCASS was provided by Boeing, the CASS and its replacement eCASS, are both provided by Lockheed Martin Rotary and Mission Systems (RMS). The Navy’s CASS FoT technical and logistics teams work as an integrated team with Boeing and Lockheed during development, test, and sustainment for the CASS, RTCASS, and eCASS test systems. The third generation CASS FoT is the eCASS which is complet- ing its development and test phases and expected to enter full rate production by the end of calendar year 2016. The eCASS development program has continued to be an inte- grated Navy and Lockheed Martin effort. Subject matter experts from the Navy’s CASS FoT technical team have been assigned to work side-by-side with their industry counterparts, including instrumenta- tion and weapon system OEMs, in the Lockheed Martin labs nearly constantly since eCASS system integration began with the Engineer- ing Development Models (EDMs) four years ago. This collaborative work environment has continued through the various phases of Figure (2) Some benefits of moving from 30 different ATE to one common family of ATE. Developmental Testing and provided timely cost effective technical solutions that have helped keep the program on-track to reach Initial Operational Capability (IOC) in late 2017. To date, three Limited Rate Initial Production (LRIP) lot orders have been placed for a total of 67 eCASS stations. These stations are being used to complete test and evaluation and for the “migration” of about 550 CASS TPSs to the eCASS test system. The TPS “migration” effort is being conducted at five Navy sites and Boeing, St. Louis con- current with eCASS LRIP efforts at Lockheed Martin RMS, Orlando. Since 2008, the Navy and its international partners’ CASS sta- tions have been supported by a Performance Based Logistics (PBL) contract with Lockheed Martin RMS. The PBL contract provides Depot level support of repairable components, calibration, and obsolescence management. The Lockheed Martin contract has main- tained an availability of over 90 percent of its Fleet CASS stations. In 2009 the joint Navy/Lockheed Martin RMS CASS PBL team received the “Secretary of Defense Outstanding PBL Award.” In May 2016, a new 7-year PBL contract was awarded to Lockheed Martin RMS who has teamed with Boeing for support of both the CASS and RTCASS Figure (3) The eCASS RF (Radio Frequency) configuration. eCASS has similar station con- programs. As failure history data comes available for eCASS, the figurations to that of CASS. The dark blue box above the work surface is the station Self-Test Navy will consider a future PBL contract that would leverage across TPS hardware interfacing with the eCASS RF station at its General Purpose Interface, or GPI. The eCASS configurations are generally two vertical racks shorter than its CASS counterpart, CASS, RTCASS and eCASS for optimum repair cost efficiency. includes internally many of the external ancillary test capability used with CASS, greater test The CASS FoT will continue to help keep Fleet aircraft operation- capability than CASS, and internal space for further expansion. ally ready, as the program expands to embrace new aircraft programs like P-8, H-53K and F-35. www.tacticaldefensemedia.com Dec 2016/Jan 2017 NP&FP | 5 STATE OF THE FLEET AMPHIBS AMPHIBS: CORE TO THE CORPS
Sea Sparrow Missile The amphibious assault ship USS Bonhomme Richard fires a Sea Sparrow missile during Valiant Shield 2016 in the Philippine Sea. The biennial exercise focuses on integrating joint training among U.S. forces. (Photo by Petty Officer 2nd Class Raymond D. Diaz III)
Naval Power & Force Projection spoke with Navy officials regarding the state of its amphibious fleet in the face of increased USMC need for additional sealift capability. By Josh Cohen, NP&FP Reporter
U.S. Naval assessments call for no fewer along with an air component including MV-22 While it is clear U.S. Congressional then 38 survivable, capable amphibious and MH-53E transports, AH-1W/Z attack leadership understands the need for warships, a minimum number allowing the helicopters and AV-8B II Harrier strike aircraft, amphibious shipping as evidenced by the service to project combat power from ship-to- soon to be replaced by the F-35B Joint Strike authorization and funding for a 12th San shore and inland, globally. Fighter. Antonio class amphibious transport dock “Today we need 38 amphibious, gray- (LPD 28), the addition of a single hull will hulled ships to do combat. To do the business Hitching An Allied Ride not improve the overall shortage and could of the world today, we’d need 50 ships to do result in a reduction of any San Antonio class humanitarian assistance,” Chief Naval Officer As part of the 2015 USMC Allied follow-on transport. (CNO) ADM Jonathan Greenert testified Basing Initiative, the service is conducting during a 2015 House Defense Appropriations experiments to determine if deploying smaller Force Balance: 30 - 34 - 38? Subcommittee. numbers of troops, approximately 100, from Needs aside, the sea service has only ships of North Atlantic Treaty Organization Responding to queries from Naval 30 active amphibious warships, too few to (NATO) allies could be a realistic work around Power & Force Projection regarding near satisfy USMC transport requirements. An to the shortage of U.S. amphibious lift, one term amphibious shipping inventory goals, issue compelling the Marine Corps to explore not likely to be resolved until the mid-2020 U.S. Navy spokesperson Lt. Meagan Shulka options using foreign vessels to transport timeframe. responded, “The 34 ship force accepts smaller company-sized units, accompanied Evaluations include amphibious warships risk in the arrival of combat support and by up to four MV-22 Osprey tilt-rotor aircraft. from navies of France, Italy, The Netherlands combat service support elements of a The Corp’s deployments traditionally and the United Kingdom. Determining if MV-22 Marine Expeditionary Brigade, adjudged as consist of far larger reinforced infantry flight operations are possible from allied adequately meeting naval service needs. battalion sized expeditionary units calling ships, given the aircraft’s stringent landing Understanding the overall lift requirement for thousands of personnel, Navy and Marine deck requirements, are of high importance. for 38 total amphibious assault ships, and
6 | Dec 2016/Jan 2017 NP&FP www.tacticaldefensemedia.com STATE OF THE FLEET AMPHIBS
in light of the fiscal constraints, operating a Lacking command and control, medical group), the San Antonio class can transport minimum inventory of 34 total amphibious and aviation facilities to support sustained and land up to 800 troops. Two LCAC may AMPHIBS: CORE TO THE CORPS ships is the current target.” combat operations ashore, the class was not be carried; alternatively, a mix of amphibious Presently, the Navy’s amphibious intended to conduct and support independent assault vehicles and ship-to-shore connectors inventory consists of four types, 12 Landing landings without the presence of additional such as landing craft utility (LCU) may be used. Ship Dock (LSD), nine Amphibious Transport assets. Up to four helicopters are supported with Dock (LPD), one Amphibious Assault Ship A follow-on build of four Harpers Ferry hanger space for two. Advanced medical - General Purpose (LHA) and eight Multi- class LSD, essentially the Whidbey Island and command and control facilities support Purpose Amphibious Assault Ships (LHD). design with increased cargo capacity were smaller landing operations, eliminating the commissioned from 1995-98. The class is need for additional assets when conducting Whidbey Island Seniors differentiated by increased storage in the missions limited in scope. well deck area. Only two LCAC ship-to-shore Commissioned between 1985 and 1992, connectors can be transported and operated. Sting of the Wasp eight Whidbey Island class landing ship dock (LSD) are the Navy’s longest serving. San Antonio Dozen Eight Wasp class amphibious assault These ships can transport 400 troops ships, commissioned from 1989-2009 are under normal conditions, up to 500 for surge As noted, a 12th San Antonio class perhaps the most capable in the fleet. Planned requirements. Designed with flood-able dock amphibious transport dock (LPD) was modifications will enable the type to operate space, the class was aquired to transport and authorized by the U.S. Congress. Presently F-35B JSF and MV-22 transports. The class launch up to four Landing Craft Air Cushion two hulls, LPD 26 and LPD 27 are under can transport and land up to 1,900 troops and (LCAC). Aviation facilities are limited to landing construction at Huntington Ingalls Industries. equipment comprising a reinforced Marine deck space for two medium helicopters. Deliveries are planned for 2016 and 2017 infantry battalion, a formation including Completing a mid-life upgrade in 2015, respectively, according to the information artillery, light armored vehicles, and main Whidbey Island class hulls 41-47 will remain provided by the Navy. battle tanks. in service until 2038, slowly phased out over Better suited for independent operations, The Wasp class well deck configuration time. also known as the split-ARG (amphibious ready has space for three LCACs. Nine flight deck
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