Inkjet for Functional and Additive Manufacturing in Electronics Report - Sample 2018

Courtesy of Kateeva From Technologies to Markets

Inkjet for functional and additive manufacturing in electronics report - Sample 2018

Sample January 2018 ABOUT THE AUTHORS Biographies & contacts

Jerome Mouly, Technology and Market Analyst

Jerôme Mouly serves as a Technology & Market Analyst specialized in microtechnologies for biomedical & medical imaging applications at Yole Développement, the “More than Moore” market research and strategy consulting company. Since 2000, Jérôme has participated in more than 100 marketing and technological analyses for industrial groups, start-ups and institutes related to semiconductor & medical technologies industry. Jérôme holds a Master of Physics from the University of Lyon.

Agfa, BATM Systems, BOE, Brother, Canon, Cosemi, Dow Chemical, Dupont, Fujifilm Dimatix, Funai, HP, Intrinsiq, Japan Display, JOLED, Kateeva, Kodak, Konica Minolta, Kyocera, Lexmark, LG Display, Luxexcel, MEMJET, Merck, Meyer Burger, MGI – Ceradrop, MicroFab, Microresist Technology, M-Solv, Mutracx, Nano-Dimension, Notion Systems, Novacentrix, Océ – Canon Group, Orbotech, Panasonic, Printed Electronics Ltd, PV Nanocell, Ricoh, Samsung, Schmid, Seiko Epson, Seiko Instruments, Semes, Sony, SRS, Sumitomo Chemical, Sun Chemical, Thinfilm, Tokyo Electron Ltd (TEL), Toshiba Tec, Trident, Xaar, Xerox, and many more

• This report is the first research performed on the inkjet printing technology in the field of electronics, micro-electronics and micro-optics.

• The objectives of the report are to: • Provide detailed information regarding the applicability of inkjet printing for functional and additive printing in the electronic field • Major applications today and applications foreseen • Inkjet printing roadmap by application • Give the current status of the inkjet printing technology adoption and the various type of printhead devices available on the market • Provide an overview of the technological trends for inkjet printheads dedicated to functional printing • Understand what are the remaining challenges of the implementation of the inkjet technology in the field of electronics • Provide market metrics of inkjet equipment and inkjet printhead market for functional printing applications (2017-2023) • Equipment market in units by application • Printhead market in units and value by printhead manufacturers • Provide a competitive landscape, identify key players and major collaborations • Give first level of information on functional inks, players and volume estimations

• This report does not cover: • Graphic printings (commercial and industrial graphic markets including ceramic, textile or texturization) • Functional printing for biomedical applications (liquid dispensing, biochemical deposition) • 3D printing applications out of electronics.

 Executive summary 6  Market application 82 o Application market – OLED display / PCB & Printed electronics (2.5D and  Introduction 28 3D) / Solar cells / Microoptics / MEMS & Sensors o Inkjet printing introduction o Introduction o Functional and additive manufacturing concept o Major development o Inkjet printing applications o Inkjet printing processes o Functional and additive market applications o Players and collaboration o Drivers for the adoption of Inkjet technology  Global roadmap o 3D printing concept  Inkjet printing trends 152 o Printhead technology trends  Printheads 50 o MEMS vs. conventional printheads o Major printhead types o Thin film PZT piezo ejection o Printhead chips, module and printers o Single pass printing o Industrial Inkjet printhead players o Ink recirculation concept o Major industrial printheads on the market o

 Functional Inks 161 o Introduction  Market for functional and additive printing forecast 2017 – 2023 67 o Market estimation o Introduction o Product formulation and cost comparison o Hypothesis o Players and collaboration o Inkjet printer shipment market and installed base o Inkjet printhead market – shipment, value and market share o R&D and manufacturing shares in value 2017 and 2023  Conclusion 180

• Equipment & Material suppliers: • Find new business opportunities and prospects • See your products’ and technologies’ differentiated value in this market • Ascertain technology trends, challenges, and precise requirements related to inkjet technology

• Printhead manufacturers • Find new business opportunities and prospects • Benchmark potential competitors and identify your value proposition

• Electronics & microelectronics companies • Understand Inkjet as a possible technology in your field of play • Identify added value and challenges to implement such technology in your activity • Monitor and benchmark potential competitors

• Financial & strategic investors • Recognize the key players involved in Inkjet printing manufacturing for electronics • Grasp which applications and market opportunities have the highest growth potential, and how the players involved in these segments will benefit

• R&D organizations • Assess the needs of the market and technical requirement to offer the right solution.

Printhead nozzles

What is inkjet process?

Inkjet printing principle is based on the ejection of droplets through nozzles made in plate from a printhead (or series of printhead) module.

Graphic Functional and Packaging Decoration Communication additive

Graphic arts Functional & additive

Color inks Functional inks

Paper Paper/Board/Plastic Functional substrates & objects

• Home & office • Coding & Marking • Ceramic • Printed electronics • Photo • Labelling • Glass • Functional coating • Promotional • Corrugated • Laminates • Organic printing • Transactional • Textiles • Microoptics • Signage • 3D printing

Format 2.5D printing 3D printing

Deposition Organic Resist Metallic Resist Metallic

Surfacing OLED lighting, OLED display,

Etching PCB (Solder mask, resist etching) Printed electronics Flexible electronics Solar cell Patterning MEMS Pack./interconnect

Manufacturing PCB Micro-optics protoyping

Waste reduction

Low to Specific medium series architectures Several requirement drivers but not specific drivers

Personalization Cost reduction / on-demand

IC 0.2

0.5 Laser ablation 1 photolithography Continue to gain in resolution

MEMS Working on both resolution and 5 throughput

Inkjet 20 Flexo Gravure

50 Screen- printing 100 Throughput (m²/h) 10 100 1,000 10,000 100,000 ©2018 | www.yole.fr | Inkjet Functional and Additive Manufacturing for Electronics | Sample 11 MAJOR PRINTHEADS The specific printheads used for functional printing Resolution 1,200 PCB etch resist

Océ TonerPearls printhead

600 OLED display TFE

300 XAAR 1003 KM 512 4pL KM 512 14pL KM 512 35pL KM 512 42pL

100 Printed electronics – Solder mask

DMC 1pL SX3 DMC 10pL SE3 Droplet volume

Revenues generated by players are presented in the full report

Drop RGB deposition – OLED display placement

Microoptics - microlenses

Etch resist – PCB Trace printing – OPV Line Trace printing – Sensors Trace repair– PCB Selective emitters – Solar cell Trace printing R2R – Flexible electronics

Thin film encapsulation – OLED display Surface

Solder mask – PCB

3D 3D prototyping - PCB

In OLED display manufacturing process, inkjet technology could be used in 2 major steps:

OLED display

Thin Film Encapsulation (TFE) RGB OLED printing (+ encapsulation)

OLED & electrodes OLED OLED OLED Substrate Substrate

Printed Inkjet printhead Ink Printers electronics manufacturer

Printed electronis

Conductive

Functional For functional inks printing

Semiconductive Dielectrics

In the field of Inkjet printing, the concept of magic triangle concern 3 of the main components:

Resolution, ejection frequency, droplet volume

Printhead Clogging properties, Spatial deposition, maintenance location accuracy

Quality

Ink Substrate

Viscosity, surface Properties (physical tension, functionality Adhesion, drying and chemical)

OLED display

PCB solder mask – etch resist

Printed electronics – PV – conductive inks