OCR Document

WOODWORKING PROJECT RECORD Check which unit enrolled in: Unit 1 Unit 2 Unit 3 Unit 4 Unit 5 Check all that apply to your project this year I used the following hand tools: hammer straight screwdriver phillips screw driver chisel coping saw cross-cut saw square sanding block fine sandpaper plane course sandpaper steel wool compass tape measure level clamps miter box nail pull nail set hand brace/drill vise awl files chalk line t-bevel straight edge I used the following power tools: hot glue gun drill screw gun table saw router miter box radial arm saw jig saw scroll saw vibrating sander lathe belt sander drill press jointer power plane band saw shaper power nailer sprayer gun I used the following types of bits (list): I used the following types of saw blades (list): I used the following grades of lumber (list): I used the following in my projects: followed a pattern made a pattern used plywood veneer used a kit used fibercore veneer used solid wood laminates plywood particle board glass treated lumber moldings wood glue dowels screws veneer edging nails drilled pilot holes plugs glued boards together putty/spackle counter-sink screw holes safety glasses push stick feather board used pre-made parts (legs, spindles, dowels, etc.) hand turned my own fancy parts I used the following to finish my projects: paint, what type? stain, what type? seal, what type? varnish, what type? sanding, how? tack cloth I used the following hardware in my projects: butt hinge offset hinge piano hinge other hinge, name: magnetic catch friction catch door/drawer pulls drawer slides I used the following types of joints in my projects: dovetail rabbet butt dado half-lap miter I used the following types of wood in my projects: oak maple pine birch walnut mahogany ash balsa teak What safety precaution(s) did you take when working on your project(s)? (Examples: safety glasses or goggles, protective hearing, apron, mask) Add anything not covered above that you used or did this year. You may enhance your record with story, photos (with captions) and/or news clippings. .

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WORKSHOP 6 Bookcase Project II Routing Dadoes and Rabbets
WORKSHOP 6 Bookcase Project II Routing Dadoes and Rabbets, Curve Cutting, Sanding & Screwed and Plugged Joinery Date/Time: Saturday, Xtember tbd, 9 am to 12 noon Location: Mentor’s Shop Mentors: tbd Content: Follows FineWoodworking.com video “Getting Started in Woodworking” Season 2, Session 4, Rabbets and Dadoes with a Router; Session 5, Cutting Curves; Session 6, Sanding the Bookcase Parts; & Session 7, Joinery with Screws and Plugs. Description: Cutting Rabbets and Dadoes with a Router; Dadoes are square notches cut into the surface of a piece of lumber that hold the end of a joining board. They are perfect when building shelving or cabinetry as a way to join shelves and partitions. For this bookcase project, the dado joinery is reinforced with screws, although that added strength isn't essential to the joint. A simple but foolproof T-Square jig is built to assist in cutting the dadoes. This type of jig is designed to cut exactly 90 degrees to one edge, which is perfect for our shelf dadoes. You will also need a straight router bit. Ours is 3/4-in. diameter because our lumber measures that same thickness. Rabbets are similar to dodoes and groves in that they can go in the direction of the grain or across it. However, Rabbets are notches cut into the edge of a board. A rabbet is used to attach the back panel to the bookcase Laying Out, Cutting and Smoothing Curves; A changing radius curve isn't a section of a circle. This type of curve can be drawn with a variety of drawing tools, including french curves and battens.
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Tips & Tricks for Project Boards
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Project: Sanding block plan Page 1 of 25 Sanding blocks plan Sanding the surfaces is one of the most important operations that needs to be done on wooden parts before the finishing. At the same time, sanding is time-consuming and one of the less interesting parts of woodworking. Besides that, during sanding you should keep in mind that any scar or scratch, regardless of its size, can show up after finishing coats of stain or varnish are applied. The importance of sanding is that this procedure removes hand tool or machine tool marks and smooths the surface of wood. This allows the reflective properties of the finishing materials to equalize and bring out the full beauty of the wood grain. By taking the time and care, using correct procedures and good selected grades of abrasives, the outcome will be finish of perfect quality and appearance. In professional workshops, sanding is done with power sanders (belt sander, pad sander or drum sander) or with sanding machines. In small and less equipped workshops, sanding is still done mainly by hand. Hand sanding also must be done on parts with complicated or complex curved surface as well as on small surfaces. Most woodworkers even after sanding with sanding machines and power sanders do the final sanding by hand. For the hand sanding, one of the irreplaceable tools is sanding block. A sanding block makes it easier to hold the sandpaper, maintain flatness of the surface and prolonges life of the sandpaper. Surface on the sanding block that sits on the sandpaper should be slightly resilient.
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Equipment: This Includes, but Is Not Limited To: • Scroll Saw – Very Important, If You Want to Go the Cheaper Route, Get a Coping Saw
To start, thank you all for your kind comments concerning my work, I really appreciate it. In this document I will try to show you all the “secrets” to making a custom razor handle, including how I do inlays. I will detail the step-by-step process and even reveal my favorite suppliers and equipment. If you ever thought, “I’d like to make MY own custom handle and not buy one from Mike”, then here is your chance. I’m not concerned about creating competition, if someone else wants to take up the torch and do this for a living then by all means knock yourself out. I enjoy handle making as a hobby, granted I promote it like a business, but that is only because it is such a small niche market that if I didn’t I would only be making handles for myself and would run out of projects pretty quick. -Mike- Equipment: This includes, but is not limited to: • Scroll saw – very important, if you want to go the cheaper route, get a coping saw. You need something that can handle curves. Dremel, Delta, Rigid, and Hawk are all excellent choices. Mine is a Rigid ($180). $80 - $400 • Band saw – not necessary, but nice. A 10” is sufficient. $59 - $150 • Dremel tool – get one! Besides the scroll saw this is the most important tool you will own. Dremel now has a cordless that is variable speed up to 30,000 RPM. It is awesome. I think it is called the Ion, or something, it has a Lithium Ion battery.
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Myriad Systems
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lending a Hand to low-angle block plane Power tools shoulder plane The four most useful handplanes for the modern power-tool woodshop. smoothing plane t’s easy to get labeled by your fellow wood- workers as a power-tool junkie (a Normite) or Ia hand-tool Luddite (a Neanderthal). The truth is that most woodworkers fall somewhere between those two extremes. And with good reason. Using a combination of hand and power tools jointer plane can be an effective one-two punch of quickness and accuracy. Power tools excel at converting rough stock to usable lumber, which is exhausting and tedious if done by hand. And hand tools provide the started. In fact, after much historical research and fine detailing and perfectly fit joints that can be a work at the bench, I’ve found that most woodwork- challenge to achieve with power tools. ers need only four handplanes to complement their So where do you start? Most of us begin power tools. woodworking with power tools, which allow us to accomplish great feats of furniture-building when LOW-ANGLE BLOCK PLANE our woodworking skills are in their infancy. As our The first plane you should buy is a low-angle skills develop it’s natural to become interested in block plane with an adjustable mouth. They are the hand tools. But many early attempts with planes simplest plane to sharpen and set up. They will open and chisels are usually stymied by one missing your eyes to what other planes can do. And they skill: sharpening. begin tuning your fine motor skills (such as where A keen edge is the secret to success with hand to apply pressure and sensing when you are cutting tools.
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Review by Kurt Hertzog, Woodturning Design Magazine, June 2012 The
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