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CONSTRUCTION ENGINEERING AUSTRALIA OCT/NOV 2016

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Shore Hire_2016_FPC_Updated.indd 1 10/02/2016 12:40:46 PM OCT/NOV 2016 contents Volume 2 Number 5

Published by: 2 Editorial Editorial and Publishing Consultants Pty Ltd ABN 85 007 693 138 PO Box 510, Broadford 4 Industry News Victoria 3658 Australia Phone: 1300 EPCGROUP (1300 372 476) Int’l: +61 3 5784 3438 Fax: +61 3 5784 2210 www.epcgroup.com 9 National Precast Feature: 25 Years Publisher and Managing Editor Anthony T Schmidt 9 Phone: 1300 EPCGROUP (1300 372 476) Precast Technology Mobile: 0414 788 900 30 Email: [email protected]

Deputy Editor Rex Pannell 34 Institute News Mobile: 0433 300 106 Email: [email protected]

National Advertising Sales Manager 40 Product Focus: Aussie Pumps Yuri Mamistvalov Phone: 1300 EPCGROUP (1300 372 476) Cost Cutter Mobile: 0419 339 865 30 Email: [email protected]

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Advertising Sales - WA 46 Construction Technology Licia Salomone - OKeeffe Media Mobile: 0412 080 600 Email: [email protected] 48 Project Brief: National Gallery Graphic Design Annette Epifanidis 40 Mobile: 0416 087 412 Singapore

TERMS AND CONDITIONS This publication is published by Editorial and Publishing Consultants Pty Ltd (the “Publisher”). Materials in this publication have been cre- Outdoor Assets ated by a variety of different entities and, to the extent permitted by 50 law, the Publisher accepts no liability for materials created by others. All materials should be considered protected by Australian and international intellectual property laws. Unless you are authorised by law or the copyright owner to do so, you may not copy any of the materials. The mention of a product or service, person or company in this publication does not indicate the Publisher’s endorsement. The views expressed in this publication do not necessarily represent 52 ACA Corrosion Feature the opinion of the Publisher, its agents, company officers or employ- ees. Any use of the information contained in this publication is at the sole risk of the person using that information. The user should make independent enquiries as to the accuracy of the information before relying on that information. All express or implied terms, conditions, warranties, statements, assurances and representations in relation to 54 the Publisher, its publications and its services are expressly excluded save for those conditions and warranties which must be implied under the laws of any State of Australia or the provisions of Division 2 of Part V of the Trade Practices Act 1974 and any statutory modi- fication or re-enactment thereof. To the extent permitted by law, the Publisher will not be liable for any damages including special, exemplary, punitive or consequential damages (including but not limited to economic loss or loss of profit or revenue or loss of oppor- tunity) or indirect loss or damage of any kind arising in contract, tort or otherwise, even if advised of the possibility of such loss of profits or damages. While we use our best endeavours to ensure accuracy of the materials we create, to the extent permitted by law, the Publisher excludes all liability for loss resulting from any inaccuracies or false or misleading statements that may appear in this publication. Copyright ©2016 - EPC Media Group About the Cover 25 years on from its humble beginnings in 1991, National CIRCULATION 15105 Association has evolved into an Registered by Australia Post energetic and vibrant organisation that represents its Publication No. 100001889 members and tirelessly works to promote precast as a ISSN 2204-7247 best practice sustainable construction solution.

This issue's special cover feature looks at the development of precast concrete in Australia and celebrates National Precast's 25 Years of Progress.

Turn to Page 9 for the full story. EDITORS COLUMN

Time to increase the penalties for illegal demolition

Dear Readers, matter would be referred to the Victorian are nowhere near enough to discourage Building Authority. this kind of behaviour. Finding the delicate balance between "It's an outrageous circumstance we find Perhaps a multiple of 2 or even 4 times development and heritage protection is an ourselves in where without any demolition that amount might start to have an impact! onerous and often thankless task, and more permit, or indeed planning permit, these Considering that it is now too late to do often than not, it involves making decisions cowboys come along, buy the site for anything about the former Corkman Irish which are almost certain not to please $4.7 million, ignore all of the planning Pub, I would also like to float a couple of everyone. Unfortunately, this means that on frameworks and just knock the building suggestions for that particular site, viz: occasion, some people decide to disregard down," the Minister said. • mandate that the site must revert to planning decisions, laws and other statutes These sentiments were echoed by public open space for a period of 10+ and do what they want. Melbourne's Lord Mayor Robert Doyle who years, with landscaping, upkeep and, of With that in mind, it's critical that our said he was "outraged" by the destruction. course rates and land taxes to be paid by planning laws are both consistent and well "This is the most brazen and wanton act the developers; or enforced - and that the punishment for of destructive vandalism that I've seen in • instruct the developers to rebuild the transgressing those laws and statutes is my time as Lord Mayor," he said. former building (reusing as much as both rapid and harsh. While there are obliviously a number of possible of the non-hazardous recyclable Not surprisingly, my concern and - issues that need to be addressed, I believe material from the original building) and let's be honest - outright anger about one of the biggest issues highlighted by then prevent any additional development this subject, was sparked by the recent this case is the relatively small penalties of the site for 10+ years. unauthorised demolition of a 140+ year old available to governments and authorities to historic hotel in Carlton in inner-suburban punish those who flout the law. And just for good measure, if an attempt Melbourne. As an example, the maximum fine is made to sell the site, these punitive For those who are unfamiliar with the available for unauthorised demolition at the caveats should pass with the title to any case, the site's developers allegedly had Carlton site currently stands at $200,000. new perspective purchaser. the building demolished despite a council Add to this a further possible maximum Harsh? Certainly! Too harsh? I don't stop work order prohibiting it and, perhaps fine of $750,000 being levied by the EPA believe so. most importantly, the fact that they did not for incorrect handling disposal of asbestos I am all for well managed, responsible have planning permission to demolish the (a possibility at this site) and the total of development, but if we allow it to building. maximum fines able to be levied against proceed in an unregulated manner with It's a case that has outraged a great the developer is still less than $1 million. people actively flouting the law, then the number of people across Melbourne. Now, while $950,000 might seem quite punishment has to be harsh enough to Indeed, speaking on 774 ABC Radio in a hefty penalty, when one considers that discourage a repeat occurrence. Melbourne the following day, Victorian the value of this $4.7 million site has now Planning Minister Richard Wynne labelled reportedly doubled since the building has Anthony T Schmidt the developers "cowboys" and said that the been demolished, it is clear that these fines Managing Editor

2 Construction Engineering Australia • Oct/Nov 2016 PROJECT : Adelaide Convention Centre, PROJECT : StageAdelaide 2 Convention Centre, Stage 2 PROFILE:PROJECT : KingFlorAdelaide® ConventionKF70 Centre, PROFILE: KingFlor® KF70 BUILDER: LendStage Lease 2 BUILDER: Lend Lease® INSTALLER:PROFILE: MitconKingFlor KF70 BUILDER:INSTALLER: LendMitcon Lease Formwork INSTALLER: Mitcon Formwork

ReshapingReshaping SteelSteel BuildingBuilding DesignDesign Reshaping Steel Building Design THE PROJECT THE SOLUTION TheTHE $350 PROJECT million redevelopment of the Adelaide Convention KingFlorTHE SOLUTION KF70 was chosen for this project due to its longer CentreTHEThe $350PROJECT in South million Australia redevelopment is set to ofboost the Adelaidethe state’s Convention economy by spanningTHEKingFlor SOLUTION KF70capability was aschosen compared for this to projectother steel due decksto its longer on the moreCentre than in South $1.92 Australiabillion over is set25 years,to boost elevating the state’s Adelaide economy as a by market.spanning KF70’s capability unique as compareddesign with to wider other coveragesteel decks will on not the only The $350 million redevelopment of the Adelaide Convention KingFlor KF70 was chosen for this project due to its longer truemore competitor than $1.92 on billion the global over 25 conferencing years, elevating and exhibition Adelaide asstage. a savemarket. on preparatoryKF70’s unique costs, design but withalso meanwider thatcoverage the laying will not of the only Centre in South Australia is set to boost the state’s economy by spanning capability as compared to other steel decks on the true competitor on the global conferencing and exhibition stage. floorsave onwill preparatory overall be executedcosts, but faster. also mean that the laying of the Withmore Stage than $1.921 completed billion over in 2014, 25 years, stage elevating 2 of the centre’sAdelaide as a market. KF70’s unique design with wider coverage will not only floor will overall be executed faster. redevelopmenttrueWith competitor Stage 1 completed ison currently the global in in2014, progressconferencing stage which 2 of and the replaces exhibition centre’s the stage. THEsave PROCESSon preparatory costs, but also mean that the laying of the originalredevelopment Plenary Building is currently constructed in progress in 1987.which When replaces complete the floor will overall be executed faster. With Stage 1 completed in 2014, stage 2 of the centre’s TheTHE supply PROCESS of KF70 at the Adelaide Convention Centre inoriginal 2017, Plenarythe facility Building will boast constructed a capacity in 1987.increase When of 3,500 complete redevelopment is currently in progress which replaces the commencedThe supply of in KF70 September at the Adelaide 2015 with Convention an estimated Centre supply seatsin 2017, with the state-of-the-art, facility will boast world-class a capacity convention increase of and 3,500 THE PROCESS original Plenary Building constructed in 1987. When complete completioncommenced date in Septemberof March 2016. 2015 The with entire an estimated development supply is due exhibitionseats with space. state-of-the-art, world-class convention and The supply of KF70 at the Adelaide Convention Centre in 2017, the facility will boast a capacity increase of 3,500 tocompletion be completed date andof March open 2016.for business The entire in June development 2017. is due exhibition space. commenced in September 2015 with an estimated supply Fieldersseats with were state-of-the-art, contracted by world-class Lend Lease convention and Mitcon and to to be completed and open for business in June 2017. completion date of March 2016. The entire development is due supplyexhibitionFielders over were space. 6,000m2 contracted of KingFlor by Lend KF70 Lease steel and flooring Mitcon to PROJECT SPECIFICS to be completed and open for business in June 2017. throughoutsupply over the 6,000m2 development. of KingFlor KF70 steel flooring PROJECT SPECIFICS Fielders were contracted by Lend Lease and Mitcon to • Total of 6,000 m2 of KingFlor KF70 throughout the development. supply over 6,000m2 of KingFlor KF70 steel flooring •PROJECT• 1.00mmTotal of 6,000 steelSPECIFICS m2formwork of KingFlor KF70 throughout the development. • Total1.00mm of 6,000 steel m2 formwork of KingFlor KF70 • 1.00mm steel formwork

KF40® SquashCut™ KF70® SquashCut™ CF210® RF55® KF57® KF40® SquashCut™ KF70® SquashCut™ CF210® RF55® KF57®

KF40® SquashCut™ KF70® SquashCut™ CF210® RF55® KF57® FIELDERS BUILDING SYSTEMS 1800 182 255 IdeasFIELDERS to Shape BUILDING the Future SYSTEMS fielders.com.au1800 182 255 Ideas to Shape the Future FIELDERS BUILDING SYSTEMS fielders.com.au1800 182 255 Ideas to Shape the Future fielders.com.au INDUSTRY NEWS

WA'S DEVELOPMENT CONTRIBUTION POLICY UPDATED "This updated policy and associated guidelines will simplify and standardise the approach to how development contributions for infrastructure, such as sporting grounds and pavilions and parks and playground equipment, are calculated SOLAR SYSTEMS and implemented. "No matter what suburb a development FOR PUBLIC The policy guiding the contribution is in, local governments will have a clear HOUSING IN developers make to community understating about what can be funded, infrastructure when undertaking and developers will know what their ADELAIDE developments in the State has been responsibilities are. Three South Australian-based companies updated and is available for public "This infrastructure is vital to the have won contracts to supply and install up comment. creation of sustainable and liveable to 400 solar photovoltaic systems on public Speaking at the Urban Development communities. I encourage everyone to housing properties in the Adelaide City Institute of Australia's recent 'Delivering a have their say on the updated policy." Council area. liveable city for all' event, West Australian Draft Scheme Text Provisions have The State Government has awarded a Planning Minister Donna Faragher also been prepared to ensure the system tender to install up to 200 solar PV systems said the updated State Planning Policy for charging development contributions on the properties and a further 200 of the 3.6: Development Contributions for is applied through local government systems will be installed on new public Infrastructure would create a more clear planning schemes. housing being built in metropolitan and and consistent process across Western The Minister said the draft provisions regional areas. Australia. would create a better system for planning The successful tenderers are Cool or "The planning and co-ordination of and charging development contributions, Cosy, Suntrix and Zen Energy, and the infrastructure is fundamental to the providing certainty to developers, three contracts are estimated to support economic and social wellbeing of all infrastructure providers, local government approximately 75 jobs. communities," Mrs Faragher said. and the community. The $2 million project is funded through "Land developers are responsible for For more information, please visit: the $65 million public housing package contributing towards the cost of this www.planning.wa.gov.au/public- announced in the 2015-16 State Budget. infrastructure. comment.asp When announcing the successful tenderers on 23 August, Acting Housing and Urban Development Minister, Martin all the successful applicants to grow clean Hamilton-Smith, said the project formed FUNDING AND energy jobs and business opportunities.” part of the government’s commitment to Ms D’Ambrosio said the fund was a key a sustainable low carbon future and the PROMOTING component of the $200 million Future Carbon Neutral Adelaide initiative. Industries Fund to support high growth, high Mr Hamilton-Smith said the project CLEAN ENERGY value industries, such as the new energy delivered and extended an election More than 20 grants will be announced technologies sector. commitment to create a pilot program to in the coming months by the Victorian She said those industries were critical to install solar PV systems on 200 Housing Government under its $20 million New securing Victoria’s future as a competitive, Trust homes. Energy Jobs Fund grants. innovative and outward looking economy. The Minister said if the pilot was Minister for Energy, Environment and successful, Renewal SA would look to Climate Change, Lily D’Ambrosio, said the expand the program further on new public government had received a strong response housing. from applicants to the Jobs Fund. “Installing solar panels will be an Ms D’Ambrosio said the applicants important step in reducing living costs for provided innovative ideas for projects that some of South Australia’s most vulnerable supported a clean energy future and helped citizens, while contributing towards making position Victoria as a leader in new energy Adelaide the world’s first carbon neutral city. technologies. “As well as providing substantial savings “We’re proud to be rebuilding much on electricity bills for public housing tenants, needed confidence in the renewable energy these contracts will also support about 75 industry and look forward to working with local jobs within the local solar industry.”

4 Construction Engineering Australia • Oct/Nov 2016

INDUSTRY NEWS

MELBOURNE RETAINS ‘WORLD’S MOST LIVEABLE CITY’ TITLE “To retain the title of World’s Most Liveable City for six consecutive years is a fantastic accolade for Melbourne, and something of which we should all be proud.” Lord Mayor, Robert Doyle, commenting on the decision of the Economist fifth most liveable city, tied with Calgary, Victoria’s Premier, Daniel Andrews, said Intelligence Unit (EIU) to rank Melbourne Canada. the data proved Melbourne was a great the world’s most liveable city for the sixth The Lord Mayor said the City of place to live, visit or invest. consecutive year. Melbourne continued to work with all levels Mr Andrews said it was the fastest Lord Mayor Doyle said the EIU Liveability of government to ensure the city remained growing city in Australia, welcoming Index was the world’s most widely a great place to live. 70,000 people who had voted with their accepted ranking of liveability, comparing “It is an exciting time in Melbourne: we’ve feet and chosen to call Melbourne home in 140 of the world’s major cities. got many major infrastructure projects the past year alone. “Once again, we excelled in the five underway including the Metro Tunnel and He said retaining the title of World’s Most criteria: stability, healthcare, culture and the proposed renewal of the Queen Victoria Liveable City was further proof there was environment, education and infrastructure. Market precinct. no city on earth quite like Melbourne. “We do not take this title for granted and “It’s also the little things that make a big “We’ve once again outperformed some are constantly planning and implementing difference: planting more trees, recycling of the world’s best cities when it comes policies that will continue to improve our stormwater, making more parks and to healthcare, education, infrastructure, quality of life.” green spaces, providing better paths and culture and environment, and sport. Melbourne placed first ahead of Vienna connections for pedestrians and cyclists, as “We’ve got something for everyone and and the Canadian cities of Vancouver well as embracing technology and data to the best of everything in Melbourne. Our and Toronto. Adelaide was rated equal improve our operations.” title proves it.”

AUSTRALIAN GREEN LEADERSHIP IN THE REGIONAL SPOTLIGHT

Australian leadership in green building Kong’s Henderson Land Development and The University of Queensland’s Global has been applauded by the World Green India’s Delhi Metro Rail Corporation. Change Institute is a finalist in the Building Council, with one engineering firm “Cundall has a team of highly- Leadership in Sustainable Design and and two Green Star projects named finalists experienced Green Star Accredited Performance – Institutional category, and in the Asia Pacific Leadership in Green Professionals who are rock-solid in will compete with other public buildings in Building Awards. their commitment to sustainability, and Hong Kong and Korea for the coveted prize. Three businesses and nine projects are actively pushing the envelope and “The Global Change Institute is one of across the Asia Pacific have been challenging the industry to demand more Australia’s first net zero energy and carbon shortlisted for the biennial awards, which and deliver more,” Ms Madew says. buildings, and is a working test case for a celebrate leadership in sustainability. Floth Australia’s headquarters at 69 range of sustainability innovations. This “Hot on the heels of last week’s GRESB Robertson Street in Brisbane has been living laboratory shows us that zero carbon result, which confirmed Australia’s named a finalist in the Sustainable Design isn’t something we can work towards in ‘unbroken leadership’ in sustainable and Performance – Commercial category, the future – it’s happening right now,” Ms property, we have three new examples of alongside buildings in Singapore and New Madew adds. why our industry continues to challenge Zealand. Terri Wills, the WorldGBC’s Chief boundaries, question the status quo, “Floth achieved the first 6 Star Executive Officer says the growth of and accelerate the sustainable building Green Star – Design & As Built v1.1 green building across the Asia Pacific movement,” says the Green Building rating in Australia. This is about more is in response to “significant population Council of Australia’s Chief Executive than achieving a ‘first’ – it’s about growth, environmental pressures and the Officer, Romilly Madew. understanding that a certified sustainable strengthened business case.” Cundall has been nominated in the building can attract quality tenants, Winners will be announced at the India Business Leadership in Sustainability Award reinforce a company’s brand and future- Green Building Council’s annual Congress in category, and will compete with Hong proof its assets,” Ms Madew says. Mumbai during October.

6 Construction Engineering Australia • Oct/Nov 2016 INDUSTRY NEWS

“These are real jobs for local tradies it comes to making sure that our seniors working on building sites in regions all around and Queenslanders with a disability have a the state. secure place to live in communities across “The projects will see more than 400 new the state. homes built before the end of June next year. “Not only will these projects provide $100M “It means millions of dollars will be people with a safe, secure place to live, but injected into local economies, including: they will also help supply an income for GOVERNMENT- almost $9.5 million into Ipswich; over $21.5 thousands of workers.” million into Townsville, and $19.4 million for Minister de Brenni said the pipeline of LED HOUSING the Gold Coast. Government-led housing construction “Additionally there’ll be boosts of: $2.7 builds on the projects already completed CONSTRUCTION million into Rockhampton; $6 million into this financial year. Toowoomba; about $5.6 million into the “We’ve already seen more than $7.7 IN PIPELINE FOR Redlands; over $5 million for the Sunshine million worth of new housing completed QUEENSLAND Coast and nearly $3.5 million into Pine across Queensland,” he said. Rivers," Premier Palaszczuk said. “Already 150 jobs have been supported The Queensland State Government is Minister for Housing and Public Works across Aitkenvale, Southport and Stafford, backing in the state’s building industry Mick de Brenni said that importantly, the with workers helping to build much needed with $100 million worth of Government-led developments will provide homes for shelter for 32 households in need of housing construction currently underway or hundreds of vulnerable Queenslanders. housing support. set to commence. “Providing safe, secure affordable housing “The Queensland Government is proud Queensland Premier Annastacia for people who need it, is the reason we’re to be supporting housing projects that will Palaszczuk said this significant body of work undertaking this investment,” he said. provide housing for Queenslanders in most would provide job support for approximately “These homes are built to high standards need but also employment for our tradies in 2,000 tradespeople throughout the state. of accessibility, which is important when every part of Queensland.”

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Construction Engineering Australia • Oct/Nov 2016 7 LB_Australia_SmartCushion_210x297_PRINT.pdf 1 9/10/2016 12:27:55 PM

Sustainable Road Safety:

• The SMART CUSHION SCI100 is a standalone speed dependent crash attenuator that DOES NOT need to be attached to a longitudinal barrier

• The SMART CUSHION SCI100 is tested to both NCHRP350 TL3 and MASH TL3

• The SMART CUSHION SCI100 is an all steel unit with heavy duty galvanised frame designed for 20 years service life

• The SMART CUSHION SCI100 can be used both as a temporary (work zone) and as a permanent crash cushion

• Clean and efficient energy absorption C

M • Rapid redeployment Y

CM

MY

CY

CMY

K

The Replacement Parts:

Following the majority of impacts, the most commonly replaced spare parts required to repair and reinstate a SMART CUSHION SCI100 are two 1/4" shear bolts, with a total cost of less than $5.

distributed exclusively by

Ph 02 9631 8833 www.lbaustralia.com.au LB_Australia_SmartCushion_210x297_PRINT.pdf 1 9/10/2016 12:27:55 PM

Sustainable Road Safety:

• The SMART CUSHION SCI100 is a years standalone speed dependent crash attenuator that DOES NOT need to be attached to a longitudinal barrier

• The SMART CUSHION SCI100 is tested to both NCHRP350 TL3 and MASH TL3 CE L E B R • The SMART CUSHION SCI100 is an all A T I N G steel unit with heavy duty galvanised frame designed for 20 years service life

• The SMART CUSHION SCI100 can be used both as a temporary (work zone) and as a permanent crash cushion

• Clean and efficient energy absorption C

M • Rapid redeployment Y

CM

MY

CY

CMY

K 25 YEARS OF PRECAST PROJECTS The Replacement Parts: PRODUCTS Following the majority of impacts, the most &PEOPLE commonly replaced spare parts required to repair and reinstate a SMART CUSHION SCI100 are two 1/4" shear bolts, with a total cost of less than $5.

distributed exclusively by

Ph 02 9631 8833 www.lbaustralia.com.au NATIONAL PRECAST Celebrating 25 Years of Progress

Building A Strong Reputation National Precast is also at the forefront architectural range of finishes on offer the information and tools they need to National Precast began when a small of research and development, with like polishing and exposed aggregate. deliver a better end result.” group of New South Wales based precast its members having involvement Photocatalytic coatings is another “Whether that means helping designers manufacturers recognised the need for with some of the country’s leading recent technology that is now available understand precast’s sustainability a national industry body. According to universities. in Australia, offering sustainability and benefits or the ever-evolving range of National Precast CEO Sarah Bachmann, the maintenance benefits. available shapes, patterns and finishes, last 25 years have seen the organisation “Not only are our members up to date or showing builders how precast can build a strong reputation for delivering with latest regulatory and standards Raising The Industry’s Profile improve safety and save costs, or outcomes. changes; several are involved first hand Since its inception, National Precast educating engineers about structural in research, high tech testing, as well has been the driver of promoting these design… we’re all about adding value,” “What we have all managed to achieve as the development of new products new technologies, raising the industry’s Ms Bachmann says. over 25 wonderful years is impressive, and and practices. This ensures they are profile and in promoting precast shows what can be done when there is a constantly evolving and improving.” concrete as a best practice construction Power Of A Unified Voice united effort” she says. solution. Any peak body is only as good as its Precast Is Not New But Is Becoming people. Thanks to a small team, a Raising The Bar In Industry Practices More High Tech “Promoting what the precast industry committed Board of Directors and an The organisation’s representation and Precast concrete certainly isn’t a new can offer has really ramped up in the invested membership, the Association advocacy work strives to raise the bar construction method and that is evident last 10 years,” says Ms Bachmann. punches well above its weight across when it comes to industry practices, while throughout the country. From iconic “It’s been an important focus. many spaces. 25 years on from its ensuring a level playing field is maintained buildings like the Sydney Opera House We’ve used a number of vehicles to across supply chains. to public buildings like parliament communicate the message.” “These are exciting times. The message humble beginnings in 1991, houses, hospitals and convention about the benefits of using more National Precast Concrete “As the peak body for the precast concrete centres, apartments and offices, to These have included alliances with products that are manufactured off-site industry in Australia we have built a strong bridges and infrastructure, there is allied industry bodies, partnerships is fast gaining momentum, and precast Association has evolved reputation, having forged relationships widespread acceptance that precast with online and print industry media, concrete makes a valuable contribution with government, as well as allied industry has a lot to offer. educational initiatives, development of in that regard. The future looks bright into an energetic and and professional bodies across the country. publications like the Precast Concrete for the industry; it’s a good place to be,” They now come to us seeking input, which But times are changing. The industry Handbook, involvement in exhibitions, says Ms Bachmann. vibrant organisation that is a far cry from where we began”. is experiencing more and more use of and a website packed with valuable BIM, more factory automation, better tools and resources. Ms Bachmann calls on precast represents its members and Technically, the Association represents manufacturing methods and new manufacturers who are not yet involved its members and the precast industry technologies being introduced into “We work hard to help educate the with the Association, to get involved. tirelessly works to promote in over 20 forums, having input on the precast industry. Use of design and construction industry. They Australian Standards, codes of practice and alternatives are commonplace and want to know what’s in it for them “If you’re a precaster and not yet on precast as a best practice specifications. It is in regular dialogue with there have been advances in concrete and for the wider community, if they board, you need to be. We all have the likes of Standards Australia, Austroads, technology mixes. Form liners and use off-site manufactured products in common goals and with improved sustainable construction state roads’ authorities, Safe Work Australia, staining present alternatives to custom construction, and in particular, precast resources from all working together, we state workers’ compensation authorities, moulds and colour pigments, and concrete. Our role is to add value and can achieve so much more.” solution. sustainability organisations and the like. add to the already more traditional give designers, engineers and builders

10 Construction Engineering Australia • Oct/Nov 2016 NATIONAL PRECAST Celebrating 25 Years of Progress

Building A Strong Reputation National Precast is also at the forefront architectural range of finishes on offer the information and tools they need to National Precast began when a small of research and development, with like polishing and exposed aggregate. deliver a better end result.” group of New South Wales based precast its members having involvement Photocatalytic coatings is another “Whether that means helping designers manufacturers recognised the need for with some of the country’s leading recent technology that is now available understand precast’s sustainability a national industry body. According to universities. in Australia, offering sustainability and benefits or the ever-evolving range of National Precast CEO Sarah Bachmann, the maintenance benefits. available shapes, patterns and finishes, last 25 years have seen the organisation “Not only are our members up to date or showing builders how precast can build a strong reputation for delivering with latest regulatory and standards Raising The Industry’s Profile improve safety and save costs, or outcomes. changes; several are involved first hand Since its inception, National Precast educating engineers about structural in research, high tech testing, as well has been the driver of promoting these design… we’re all about adding value,” “What we have all managed to achieve as the development of new products new technologies, raising the industry’s Ms Bachmann says. over 25 wonderful years is impressive, and and practices. This ensures they are profile and in promoting precast shows what can be done when there is a constantly evolving and improving.” concrete as a best practice construction Power Of A Unified Voice united effort” she says. solution. Any peak body is only as good as its Precast Is Not New But Is Becoming people. Thanks to a small team, a Raising The Bar In Industry Practices More High Tech “Promoting what the precast industry committed Board of Directors and an The organisation’s representation and Precast concrete certainly isn’t a new can offer has really ramped up in the invested membership, the Association advocacy work strives to raise the bar construction method and that is evident last 10 years,” says Ms Bachmann. punches well above its weight across when it comes to industry practices, while throughout the country. From iconic “It’s been an important focus. many spaces. 25 years on from its ensuring a level playing field is maintained buildings like the Sydney Opera House We’ve used a number of vehicles to across supply chains. to public buildings like parliament communicate the message.” “These are exciting times. The message humble beginnings in 1991, houses, hospitals and convention about the benefits of using more National Precast Concrete “As the peak body for the precast concrete centres, apartments and offices, to These have included alliances with products that are manufactured off-site industry in Australia we have built a strong bridges and infrastructure, there is allied industry bodies, partnerships is fast gaining momentum, and precast Association has evolved reputation, having forged relationships widespread acceptance that precast with online and print industry media, concrete makes a valuable contribution with government, as well as allied industry has a lot to offer. educational initiatives, development of in that regard. The future looks bright into an energetic and and professional bodies across the country. publications like the Precast Concrete for the industry; it’s a good place to be,” They now come to us seeking input, which But times are changing. The industry Handbook, involvement in exhibitions, says Ms Bachmann. vibrant organisation that is a far cry from where we began”. is experiencing more and more use of and a website packed with valuable BIM, more factory automation, better tools and resources. Ms Bachmann calls on precast represents its members and Technically, the Association represents manufacturing methods and new manufacturers who are not yet involved its members and the precast industry technologies being introduced into “We work hard to help educate the with the Association, to get involved. tirelessly works to promote in over 20 forums, having input on the precast industry. Use of cement design and construction industry. They Australian Standards, codes of practice and alternatives are commonplace and want to know what’s in it for them “If you’re a precaster and not yet on precast as a best practice specifications. It is in regular dialogue with there have been advances in concrete and for the wider community, if they board, you need to be. We all have the likes of Standards Australia, Austroads, technology mixes. Form liners and use off-site manufactured products in common goals and with improved sustainable construction state roads’ authorities, Safe Work Australia, staining present alternatives to custom construction, and in particular, precast resources from all working together, we state workers’ compensation authorities, moulds and colour pigments, and concrete. Our role is to add value and can achieve so much more.” solution. sustainability organisations and the like. add to the already more traditional give designers, engineers and builders

Construction Engineering Australia • Oct/Nov 2016 11 A Look Back At 25 Years of Projects & Products...

The nine-storey state-of-the- art Geelong Library & Heritage Centre is a spectacular addition to Geelong’s cultural and architectural landscape. Its unique dome design and precast GRC cladding (manufactured by Asurco Contracting) is central to the architecture of this ambitious $45.5 million project.

Precast concrete manufactured by National Precast member Euro Precast was the material and construction method of choice for the 22-storey 41X, Victoria’s home for the Australian Institute of Architects.

Durable precast concrete ramp panels were specified for the harsh marine setting of the Whisper Bay Boat Ramp Project in the Whitsundays, Queensland. Panels were manufactured by National Precast member Concrete Products Australia.

12 Construction Engineering Australia • Oct/Nov 2016 Construction Engineering Australia (CEA) magazine ADOUT.indd 1 24/10/2016 1:47 PM years

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Reinforced box culverts were manufactured by National Precast member MJB Industries for the Collie River Floodway, part of the 86-year old Collie River bridge replacement near Burekup, WA.

A tight budget and the need for welcoming, open spaces led the Anglican Parish of Dapto and Anglican Church Property Trust to use precast for its new church. Precast manufacturer Austral Precast manufactured entry panels in a bright, white, smooth finish, while in contrast, the rear of the building features panels with an earthy, black rough-textured finish. Photographer Martin van der Wal.

The $2 billion state-of-the-art Fiona Stanley Hospital is WA’s largest ever building infrastructure development. The 6,300 room development boasts extensive use of precast concrete, including architectural and structural precast elements manufactured by Delta Corporation and an innovative stormwater detention solution manufactured by Humes.

WA’s Southern Gateway features bridge abutments and retaining walls manufactured by Reinforced Earth. Each structure boasts a unique custom-designed textured pattern.

14 Construction Engineering Australia • Oct/Nov 2016 AUSTRAL DECK LIGHTWEIGHT FLOORING SOLUTION

At Austral Precast we believe in faster, better and smarter Austral Deck can be designed either one-way or two-way to suit construction, with our precast flooring solution, Austral Deck, most suspended slab configurations. If your slab has already been providing exactly that. designed, we can work within the current design and provide the project engineer with an alternative without altering the structure. Austral Deck saves considerable time on site with typical floors propped, poured and finished in less than a week. Austral Contact us now and we will take a look at your current project Precast can also offer an end to end solution including design, and offer a precast solution, obligation free. manufacture and installation. The flexibility of Austral Deck allows for custom shapes and sizes, voids, spans and cast in items such as fire collars or down lights.

www.australprecast.com.au | 1300 778 668

Austral Precast is part of the Brickworks Group years

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st A high tech 3-D modelled total precast solution delivered a record build-time, a 6 star Green Star result and a safer construction site for Melbourne Water’s headquarters, located in Melbourne Docklands’ burgeoning Digital Harbour precinct. Two separate nine-level buildings comprising a gross floor area of over 20,000m2 are connected by a central in- situ core. A precast skeletal-frame including prestressed beams, columns, hollowcore floor planks and solid cantilevering slabs have been manufactured by Hollow Core Concrete.

Two hours south of Sydney, the Allen Jack+Cottier-designed, award winning Berry Sport & Recreation Centre features off-form precast at its finest. Manufactured by Hanson Precast, the façade achieves its starlight stained glass window effect using acrylic shapes cast into the panels. Clear impact- resistant inner and outer window panes are separated by red, white and black acrylic liners, spanning the width of the panels. Photographer: Nic Bailey.

Part of the Gladstone LNG Jetty & Marine Facility, seven metre wide dolphin walls manufactured by Stresscrete are used for the mooring and berthing of vessels on Curtis Island. A high performance self-consolidating concrete mix has been used to improve the concrete’s mobility around the congested and complex steel reinforcing. Elements are protected from the harsh marine surrounds with a waterproof coating.

Colourful Artwalls manufactured by Precast Concrete Products are a feature of the $100 million award-winning Parramatta Transport Interchange. Cast-in ceramic disks in twelve colours and an intricate pattern of grooves compliment the high quality polished concrete featuring reflective granite aggregate.

16 Construction Engineering Australia • Oct/Nov 2016 years

CE L E B R A T I N G st A high tech 3-D modelled total precast solution delivered a record build-time, a 6 star Green Star result and a safer construction site Provides a full design, installation service for for Melbourne Water’s headquarters, located precast prefabricated structures - columns, beams, in Melbourne Docklands’ burgeoning Digital stairs and Hollow Core floor system Harbour precinct. Two separate nine-level buildings comprising a gross floor area of Faster construction over 20,000m2 are connected by a central in- situ core. A precast skeletal-frame including Elimination of back propping prestressed beams, columns, hollowcore floor planks and solid cantilevering slabs have been Earlier access to the structure for following trades manufactured by Hollow Core Concrete. Projects vary in size from Residential to Commercial and Infrastructure Design for installation included

Two hours south of Sydney, the Allen Jack+Cottier-designed, award winning Berry Sport & Recreation Centre features off-form precast at its finest. Manufactured by Hanson www.hollowcore.com.au Precast, the façade achieves its starlight stained glass window effect using acrylic T: (03) 9369 4944 E: [email protected] shapes cast into the panels. Clear impact- resistant inner and outer window panes are separated by red, white and black acrylic liners, spanning the width of the panels. Photographer: Nic Bailey.

Stresscrete has been leading the way in the Part of the Gladstone LNG Jetty & Marine Facility, seven metre manufacture and supply of precast and prestressed wide dolphin walls manufactured by Stresscrete are used for concrete products for over 20 years. the mooring and berthing of vessels on Curtis Island. A high performance self-consolidating concrete mix has been used At Stresscrete, we pride ourselves on the delivery of a to improve the concrete’s mobility around the congested and quality product on time. With our expertise and complex steel reinforcing. Elements are protected from the harsh marine surrounds with a waterproof coating. experience, we can offer a selection of innovative precast and solutions for your Colourful Artwalls manufactured by Precast Concrete Products project, whether at tender stage or project delivery. are a feature of the $100 million award-winning Parramatta Transport Interchange. Cast-in ceramic disks in twelve colours and an intricate pattern of grooves compliment the high quality polished concrete featuring reflective granite aggregate. CIVIL • MARINE • MINING • CONSTRUCTION www.stresscrete.com.au T: (07) 4936 1766 E: [email protected]

Construction Engineering Australia • Oct/Nov 2016 17 years

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Capable of withstanding a one in 100 year rainfall event, a permeable earth retention system manufactured by National Precast member Rocla re-lines the 220 metre open Jaye Street Drain drainage channel in Cairns. The channel has been built within the existing footprint, thereby requiring no extra excavation and having little or no effect on the existing vegetation and infrastructure.

Providing vital infrastructure for the next 100 years to Melbourne’s Alphington, the North Yarra Sewer has been upgraded. Precast concrete segmental shafts and lined trenchless jacking pipes manufactured by Humes were easy and safer to install than an insitu alternative and offer a minimum-maintenance solution.

As Australia’s first government-accredited Buddhist College in Wollongong, NSW, the $40 million Nan Tien Institute has been hailed an architectural and engineering milestone that pushes the boundaries of construction. 169 curved precast walls inspired by a lotus flower create four separate pods around a central public space. They feature a timber pattern and were manufactured by SA Precast in custom moulds.

The result of outstanding collaboration and teamwork speaks for itself with the $850 million luxury Oracle Apartments on the Gold Coast. Twin 52 and 42 storey towers together with a four storey podium feature 1,540 kidney-shaped curved façade panels manufactured by Precast Concrete Products, as well as 24 intricate GRC screen panels and 26 distinctive GRC fins manufactured by Asurco Contracting.

18 Construction Engineering Australia • Oct/Nov 2016 What is GRC? Glass , otherwise known as GRC, is factory-made precast concrete which uses glass fibres as reinforcement, instead of steel reinforcement that is used in conventional precast.

Why use GRC? GRC is known for its light weight, strength, durability, fire safety, sustainability fast erection times and excellent acoustic properties. It is an incredibly versatile product that can be moulded into any shape, with any pattern or colour.

Where is GRC used? GRC has been around in Australia for 40 years and has been used in a wide range of applications such as building facades, arches, tunnels, pits, monuments, sound barriers, planters and furniture.

For more information on GRC or discuss your next GRC project, please contact: Asurco Contracting T: 08 8240 0999 E: [email protected] or visit: asurco.weebly.com years

CE L E B R A T I N G

This polished concrete benchtop manufactured in precast GRC by National Precast member Concrete by Design, gives a new meaning to the term ‘waterfall end’.

Designed as a sustainable, timeless architectural statement, Halo on Mount apartments in Perth, WA combine cutting- edge, contemporary architectural design with environmental efficiencies. Precast manufacturer Austral Precast cleverly re-used a standard mould to achieve the seemingly random pattern of ‘halo’ openings in the façade.

The industrial look of Adelaide engineering firm PT Design’s office was achieved using 2,500m 2 of exposed flooring that spans 11 metres. The flooring was supplied by Ultrafloor (aust), with each level of flooring being installed in just one day.

Award winning Woy Woy Bridge in NSW includes a variety of precast concrete elements, perfect for the bridge’s marine exposure. Precast piles, mast poles, anchor block wall panels and beams used in the bridge’s foundations, were manufactured by National Precast member Waeger Precast.

20 Construction Engineering Australia • Oct/Nov 2016 • BRIDGE DESIGN AND SUPPLY • BRIDGE DESIGN AND CONSTRUCTION • PRECAST BRIDGE SYSTEMS • PRECAST & PRESTRESSED CONCRETE • CUSTOM MADE PRECAST PRODUCT • ARCHITECTURAL PRECAST • PRECAST STAIRS • CIVIL CONSTRUCTION WORKS RMS Prequalified to B3 for Bridgeworks and C1 for Precast Concrete Operating under Third Party Certified, Quality, Safety and Environmental Management Systems

E: [email protected] Waeger Constructions Pty Ltd ABN: 13 110 364 737 W: www.waeger.com.au P: (02) 4932 4900 17 Shipley Drive Rutherford NSW 2320 F: (02) 4932 4901

ANNIVERSARY

Construction Engineering Australia • Oct/Nov 2016 21 years

CE L E B R A T I N G

Perth’s new Stadium includes a $14 million contract awarded to PERMAcast for the supply of 30 kilometres of seating plats, and 4000m2 of distinctive architectural wall panels manufactured by Delta Corporation in custom moulds. Although the panels were specified as a Class 2 off-form finish, the result was Class 1. A mix of smooth, sand blasted and exposed aggregate finishes in earthy tones combine with selective use of ramsetreid’s graphic concreteTM, to give the panels unique and contrasting architectural finishes.

Precast concrete has contributed to affordable housing and jobs in the $13 million Trinity Hill accommodation & Training Centre in Tasmania’s North Hobart. Duggans Precast manufactured off-white Walling façade panels manufactured by National Precast maintenance-free panels averaging 2.7m x member HMV Engineering & Precast, give a striking 4.2m in size, as well as patterned tapering appearance to a new $10 million three-level opthamology lift shaft panels for a stunning result. building in Unley, SA.

22 Construction Engineering Australia • Oct/Nov 2016 Established Brisbane 1968

Precast Concrete is a specialist manufacturer of a full range of concrete products, including architectural and structural precast concrete, hollowcore flooring, glass fibre reinforced concrete (GRC) and street and landscape furniture.

Proud to be founding members www.precast.com.au of National Precast celebrating T: (07) 3271 2766 25 years of success. E: [email protected] years

CE L E B ...and 25 Years of People R A T I N G

Lively discussions involving precast manufacturers and suppliers at a Perth quarterly national Members’ Meeting in February, 2015.

Factory tours like this one of Hanson Precast held in Sydney in August, 2007, are always a popular component of National Precast Members’ Meetings.

Friendships underpin the Association’s National Precast has had three CEOs success. L-R Graham Underwood, over the years. (L-R) Ivor Jones, Brian Richard Carr, Glenn Degenhardt at the Mallon and Sarah Bachmann (CEO Members’ Dinner held at the Adelaide since 2003). Zoo in November, 2013.

L-R Alan Morrison, Gavin Stollery, National Precast members inspect Ian Coulter, Godfrey Smith, Russell architectural wall panels manufactured Bianco, Sarah Bachmann, Colin Parker, by Delta Corporation that feature Leo Valente, John Burke, Claude ramsetreid’s graphic concreteTM during Pincin and Matt Perrella at a Board the members’ site visit to the new meeting in Adelaide in August, 2005. Perth Stadium in May, 2016.

John Burke from Rescrete Members’ Dinner at the Adelaide Industries (now Hanson Precast) is Zoo in November, 2013 allowed an acknowledged as he retires from informal opportunity for precast the precast industry in 2005. L-R manufacturers from around the Vik Saxton, John Burke, Peter Healy, country to build relationships with Claude Pincin. peers and meet suppliers.

Jeff Stratford (R) from National Precast Industry Partner ramsetreid accepts a Certificate of Merritorious Service for his Matt Perrella (L) and Ian Coulter (R), contributions to the review of AS 3850 Past Presidents and celebrating 25 from President Richard Carr at the Gold years of service on the Coast Members’ Dinner in August, 2015. National Precast Board.

Joint biennial Members’ Meetings with Presentations by ACRS Board Precast New Zealand – like this one member Nicholas Hill and Executive in Queenstown, August, 2014 - have Director Philip Sanders were followed been a highlight for members. by robust discussion at the August, 2016 Members’ meeting held in Melbourne. Quarterly national Members’ Meetings provide an opportunity for precaster manufacturer members from around the country to discuss shared Graham Underwood (L) and Peter challenges. L-R Cathy Inglis and Healy (R) discuss common industry Claude Pincin at a Members’ Meeting practices during a break at the May, held in Adelaide in November, 2013. 2014 Members’ Meeting in Melbourne.

24 Construction Engineering Australia • Oct/Nov 2016 years

CE L E B ...and 25 Years of People R A T I N G

Lively discussions involving precast manufacturers and suppliers at a Perth quarterly national Members’ Meeting in February, 2015.

Factory tours like this one of Hanson Precast held in Sydney in August, 2007, are always a popular component of National Precast Members’ Meetings.

Friendships underpin the Association’s National Precast has had three CEOs success. L-R Graham Underwood, over the years. (L-R) Ivor Jones, Brian Richard Carr, Glenn Degenhardt at the Mallon and Sarah Bachmann (CEO Members’ Dinner held at the Adelaide since 2003). Zoo in November, 2013.

L-R Alan Morrison, Gavin Stollery, National Precast members inspect Ian Coulter, Godfrey Smith, Russell architectural wall panels manufactured Bianco, Sarah Bachmann, Colin Parker, by Delta Corporation that feature Leo Valente, John Burke, Claude ramsetreid’s graphic concreteTM during Pincin and Matt Perrella at a Board the members’ site visit to the new meeting in Adelaide in August, 2005. Perth Stadium in May, 2016.

John Burke from Rescrete Members’ Dinner at the Adelaide Industries (now Hanson Precast) is Zoo in November, 2013 allowed an acknowledged as he retires from informal opportunity for precast the precast industry in 2005. L-R manufacturers from around the Vik Saxton, John Burke, Peter Healy, country to build relationships with Claude Pincin. peers and meet suppliers.

Jeff Stratford (R) from National Precast Industry Partner ramsetreid accepts a Certificate of Merritorious Service for his Matt Perrella (L) and Ian Coulter (R), contributions to the review of AS 3850 Past Presidents and celebrating 25 from President Richard Carr at the Gold years of service on the Coast Members’ Dinner in August, 2015. National Precast Board.

Joint biennial Members’ Meetings with Presentations by ACRS Board Precast New Zealand – like this one member Nicholas Hill and Executive in Queenstown, August, 2014 - have Director Philip Sanders were followed been a highlight for members. by robust discussion at the August, 2016 Members’ meeting held in Melbourne. Quarterly national Members’ Meetings provide an opportunity for precaster manufacturer members from around the country to discuss shared Graham Underwood (L) and Peter challenges. L-R Cathy Inglis and Healy (R) discuss common industry Claude Pincin at a Members’ Meeting practices during a break at the May, held in Adelaide in November, 2013. 2014 Members’ Meeting in Melbourne.

Construction Engineering Australia • Oct/Nov 2016 25 years

CE L E B R A T I N G LENTON INTERLOK A premier mechanical reinforcing steel connection for precast construction

Meets or exceeds code requirements Provides load path continuity Supports structural integrity Cost effective Easy to use Reliable

Pentair manufactures a full line of engineered systems for precast applications. LENTON INTERLOK is a complete grout sleeve system and uses the specially formulated LENTON INTERLOK grout HY10L. The LENTON INTERLOK system is ideal for precast structures, including vertical load-bearing applications.

The LENTON INTERLOK system provides superior dynamic, seismic and ultimate strength performance for moment frame applications.

For more information, visit erico.pentair.com or contact your local Pentair representative.

Pentair, CADDY, CADWELD, CRITEC, ERICO, ERIFLEX, ERITECH, and LENTON are owned by Pentair or its global affi liates. All other trademarks are the property of their respective owners. Pentair reserves the right to change specifi cations without prior notice.

© 2016 Pentair. All Rights Reserved. Concrete Institute RULES of Australia For more details, view the Institute’s Awards for EXCELLENCE IN EXCELLENCE IN Excellence Entry Guidelines and Conditions document. CONCRETE CONCRETE • All entries must be submitted in electronic format through 2017 Awards for the Institute’s website — www.concreteinstitute.com.au. This includes the entry form, entry information, and supporting documentation which can be uploaded. Any other format will Excellence in Concrete Australian Age of Dinosaurs Museum — Cox Rayner Architects, winner of the not be accepted. Kevin Cavanagh medal, 2013 • It is essential that entries concentrate on ‘excellence’ in the use of concrete or its contribution to significantly CALL FOR ENTRIES increasing knowledge and understanding in concrete. • Each entry must contain a 250 word summary (maximum) detailing how the entry demonstrates excellence in the use of concrete or how it contributes significantly to increasing the application, knowledge and understanding in concrete. • Each entry must be supported with a minimum of five high quality photographs (minimum 768 x 1024 pixels). Entries CONCRETE INSTITUTE can also be supported by a 90 second (maximum) video showcasing the project. of AUSTRALIA • Each of the specific judging criteria shown on the entry 2017 form must focus on the concrete aspects of the entry. AWARDS PROGRAM: CALL FOR ENTRIES Any other aspects included may not be considered during judging. The Concrete Institute of Australia is pleased to announce that awards will be presented at the Institute’s 2017 Conference • For project entries, a statement of the approximate value entries for the 2017 Awards for Excellence in Concrete program Dinner on 24 October 2017 in Adelaide. of the project within three broad categories is to be 1 Bligh Street, Sydney — Enstruct Group, winner of the Sustainability medal, 2013 are now invited. Established in 1971, the Awards for Excellence provided. in Concrete recognise and publicise the many significant ENTRIES ARE INVITED IN THE • Project entries must have reached substantial completion contributions to excellence in concrete design, construction FOLLOWING CATEGORIES in the period from 1 July 2015 to 30 June 2017. and materials in Australia. • Residential buildings: single dwellings or multi-story • Technology and Innovation entries must be for items dwellings used for residential purposes only (up to eleven completed within the period from 1 July 2015 to 30 Concrete related projects, technologies and innovations are stories). June 2017. all eligible to receive an award. The Institute’s Awards program • Commercial buildings: offices, industrial buildings, • Entries submitted for previous Institute Awards programs caters for both large and small projects, as well as large institutional buildings, large residential complexes, or may not be simply resubmitted. However, where a previous and small organisations. Entries will be judged separately in combinations of these. entry has been further developed (such as a new stage distinct categories. Infrastructure projects: buildings such as schools, hospitals of a project or a new version of a technology) it may etc, and engineering infrastructure projects such as bridges, be submitted. AWARDS ARE GIVEN AT TWO LEVELS: roads, wharfs, water resources etc. • An entry fee will be charged for each entry. • STATE AWARDS — all project entries are judged on the Repairs & rehabilitation: for both buildings and state in which they are completed, and winners will be infrastructure. awarded with an Award for Excellence in Concrete. More Sustainability & Environment: separate category than one award may be granted in each category. These specifically to recognise advances in the environmentally Each entry must contain a 250 word summary focussed Hunter Expressway — Hunter Expressway Alliance, awarded for excellence, 2015 awards will be presented at Institute State Awards functions sustainable use of concrete. This can include buildings and on how excellence in concrete is demonstrated. held in August–September 2017. infrastructure as well as technology and innovation. • NATIONAL AWARDS — winners of Awards for Excellence Technology & Innovation: includes significant contributions from each state will be judged in their separate categories to the understanding or use of concrete as evidenced by for an overall winner. The winner will receive a Medallion research, technical publications, patent applications, new JUDGING for Excellence in Concrete. Note, Technology and Innovation products or pieces of equipment, new techniques, design All entries for this Awards program will be judged by a panel entries will ONLY be judged and awarded at the National innovations, or educational activity. consisting of: level. From those entries receiving a Medallion for • An independent group of judges selected for their Excellence in Concrete, one will be judged to receive the NOTE: Entries may be submitted under more than one expertise in concrete and representing engineering design, Kevin Cavanagh Trophy for Excellence in Concrete. National category. Each submission is a separate entry. architectural design, construction, materials and academia, and • The National President of the Concrete Institute.

Judging criteria are detailed in the Institute’s Awards for Entries can be submitted now. Our website allows partial submissions with the facility to add more detail subsequently. Excellence Entry Guidelines and Conditions document >>> All entry submissions must be finalised by 31 March 2017. (www.concreteinstitute.com.au/awards) and they form the separate sections of the entry form. Glebe House — Partridge and Nobbs Radford Architects awarded for excellence, 2015 Concrete Institute RULES of Australia For more details, view the Institute’s Awards for EXCELLENCE IN EXCELLENCE IN Excellence Entry Guidelines and Conditions document. CONCRETE CONCRETE • All entries must be submitted in electronic format through 2017 Awards for the Institute’s website — www.concreteinstitute.com.au. This includes the entry form, entry information, and supporting documentation which can be uploaded. Any other format will Excellence in Concrete Australian Age of Dinosaurs Museum — Cox Rayner Architects, winner of the not be accepted. Kevin Cavanagh medal, 2013 • It is essential that entries concentrate on ‘excellence’ in the use of concrete or its contribution to significantly CALL FOR ENTRIES increasing knowledge and understanding in concrete. • Each entry must contain a 250 word summary (maximum) detailing how the entry demonstrates excellence in the use of concrete or how it contributes significantly to increasing the application, knowledge and understanding in concrete. • Each entry must be supported with a minimum of five high quality photographs (minimum 768 x 1024 pixels). Entries CONCRETE INSTITUTE can also be supported by a 90 second (maximum) video showcasing the project. of AUSTRALIA • Each of the specific judging criteria shown on the entry 2017 form must focus on the concrete aspects of the entry. AWARDS PROGRAM: CALL FOR ENTRIES Any other aspects included may not be considered during judging. The Concrete Institute of Australia is pleased to announce that awards will be presented at the Institute’s 2017 Conference • For project entries, a statement of the approximate value entries for the 2017 Awards for Excellence in Concrete program Dinner on 24 October 2017 in Adelaide. of the project within three broad categories is to be 1 Bligh Street, Sydney — Enstruct Group, winner of the Sustainability medal, 2013 are now invited. Established in 1971, the Awards for Excellence provided. in Concrete recognise and publicise the many significant ENTRIES ARE INVITED IN THE • Project entries must have reached substantial completion contributions to excellence in concrete design, construction FOLLOWING CATEGORIES in the period from 1 July 2015 to 30 June 2017. and materials in Australia. • Residential buildings: single dwellings or multi-story • Technology and Innovation entries must be for items dwellings used for residential purposes only (up to eleven completed within the period from 1 July 2015 to 30 Concrete related projects, technologies and innovations are stories). June 2017. all eligible to receive an award. The Institute’s Awards program • Commercial buildings: offices, industrial buildings, • Entries submitted for previous Institute Awards programs caters for both large and small projects, as well as large institutional buildings, large residential complexes, or may not be simply resubmitted. However, where a previous and small organisations. Entries will be judged separately in combinations of these. entry has been further developed (such as a new stage distinct categories. Infrastructure projects: buildings such as schools, hospitals of a project or a new version of a technology) it may etc, and engineering infrastructure projects such as bridges, be submitted. AWARDS ARE GIVEN AT TWO LEVELS: roads, wharfs, water resources etc. • An entry fee will be charged for each entry. • STATE AWARDS — all project entries are judged on the Repairs & rehabilitation: for both buildings and state in which they are completed, and winners will be infrastructure. awarded with an Award for Excellence in Concrete. More Sustainability & Environment: separate category than one award may be granted in each category. These specifically to recognise advances in the environmentally Each entry must contain a 250 word summary focussed Hunter Expressway — Hunter Expressway Alliance, awarded for excellence, 2015 awards will be presented at Institute State Awards functions sustainable use of concrete. This can include buildings and on how excellence in concrete is demonstrated. held in August–September 2017. infrastructure as well as technology and innovation. • NATIONAL AWARDS — winners of Awards for Excellence Technology & Innovation: includes significant contributions from each state will be judged in their separate categories to the understanding or use of concrete as evidenced by for an overall winner. The winner will receive a Medallion research, technical publications, patent applications, new JUDGING for Excellence in Concrete. Note, Technology and Innovation products or pieces of equipment, new techniques, design All entries for this Awards program will be judged by a panel entries will ONLY be judged and awarded at the National innovations, or educational activity. consisting of: level. From those entries receiving a Medallion for • An independent group of judges selected for their Excellence in Concrete, one will be judged to receive the NOTE: Entries may be submitted under more than one expertise in concrete and representing engineering design, Kevin Cavanagh Trophy for Excellence in Concrete. National category. Each submission is a separate entry. architectural design, construction, materials and academia, and • The National President of the Concrete Institute.

Judging criteria are detailed in the Institute’s Awards for Entries can be submitted now. Our website allows partial submissions with the facility to add more detail subsequently. Excellence Entry Guidelines and Conditions document >>> All entry submissions must be finalised by 31 March 2017. (www.concreteinstitute.com.au/awards) and they form the separate sections of the entry form. Glebe House — Partridge and Nobbs Radford Architects awarded for excellence, 2015 PRECAST TECHNOLOGY

CARRYING CONCRETE WITH COMBILIFT Straddle carriers and mobile gantries for the cost effective and efficient handling of precast concrete

This custom-designed Combilift remote-controlled unit offers a fast, safe and efficient method of lifting and moving large precast concrete elements. Combilift units are available with or without cab, in both driver and remotely operated designs.

Combilift Ltd is the specialist manufacturer Highway upgrade in New South Wales and visibility cab reduces the risk of manual strain of multidirectional forklifts as well as a wide the Roy Hill Mine Rail. and protects operators from the elements. range of other innovative solutions for the The Combi-SC range was introduced in The Combi-MG is remote controlled safe, space saving and productive handling of 2010 as a cost effective solution for container with all wheel steer and comes with six long and awkward loads, pallets, containers, handling. It quickly became apparent however steering functions as standard. Thanks to and extremely oversized loads. From its base that its design and features made it ideal for multidirectional capability with carousel in Monaghan, Ireland, the company exports the requirements of any operation which function it offers superb manoeuvrability both to over 75 countries and has sold more than manufactures and/or handles oversized loads indoors and out. As wheels are positioned at 30,000 units since it was established in 1998. and needs to do so safely, whilst ensuring the front and back of the unit rather than at The extraordinary growth of Combilift has optimum space utilisation in and around the the side, the width of each machine need only been unparallelled in its industry sector and facilities. Simple and straightforward design be as wide as the loads it moves. the company has invested 40 m Euro - around incorporating standard, easily available Combilift is well known for its ability to 60 m AUD - in its new, purpose built 46,000m² components makes it a very reliable workhorse customise its products according to individual manufacturing facility and global HQ, which which is easy and economical to service: this requirements and the Combi-SCs and Combi- will be up and running by the first quarter of is a key benefit in the concrete sector which is MGs are no exception. With the option of LP 2017. This expansion will enable Combilift to traditionally a harsh, tough user of equipment. Gas or diesel power and a wide array of options, proceed with its plan to double its current A major advantage of the Combi-SC is its attachments and lift capacities to choose from, €150 million turnover in the next five years. light unladen weight which can be as low customers can be assured that their model is When it comes to handling potentially as 17t depending on the model, making it tailor made to their specific application. problematic and extreme loads such as those extremely fuel efficient. In addition, the even “Combilift products enjoy a strong in the precast sector, two Combilift model load distribution and large tyres significantly presence in the Australian market and these ranges – the Combi-SC Straddle Carrier and reduce ground pressure and allow operation two particular models have certainly made the Combi-MG Mobile Gantry, are proving to on compacted surfaces, avoiding costly their mark on the precast sector,” said be particularly beneficial. They are a much investments in ground reinforcement. Chris Walker, General Manager of Combilift more efficient option compared to heavy The 3-Wheel concept, with two wheel Australia. “We foresee a high level of market handling forklifts, reach trucks, mobile cranes hydrostatic drive and synchronised hydraulic demand for them due to their ability to or fixed cranes and have recently been steering, makes for a manoeuvrable machine enhance productivity and health and safety deployed in major projects: for example in with a very small turning circle, providing procedures as well as the excellent ROI that the construction of the New Perth Stadium, customers with complete independence on site they offer.” where they have operated both on site and in and when loading and offloading trucks and For further information, contact precasting yards. They have also been used semi-trailers. In addition, the fully automated Combilift Australia, T: 1300 552 422 or visit: in infrastructure projects such as the Pacific operation of functions from within the 360º www.combilift.com

30 Construction Engineering Australia • Oct/Nov 2016 Customised Concrete Handling Solutions

For nearly 20 years, Combilift • Safe and easy-to-operate has been leading the way in the • Robust construction design, manufacture and supply • Heavy-duty performance of purpose-built specialist • Indoor & Outdoor Solutions handling equipment for • Solutions for long and companies around the globe. out-of-spec products

From high capacity forklifts, Quality lifting and material through to customised mobile handling solutions that can help gantry and straddle carrier you to maximise productivity lifting solutions, Combilift can and optimise space utilisation provide you with the ideal lifting at your factory or yard. solution to meet your needs. www.combilift.com

T: 1300 552 422 E: [email protected] PRECAST TECHNOLOGY

LIFTING PRECAST CONCRETE ELEMENTS Meeting New Standards

In today`s fast paced construction industry, construction, design, casting, transportation, 2 Building construction please refer to SAI it is increasingly difficult to keep abreast erection and incorporation into the final Global (www.saiglobal.com). of frequent regulatory developments in structure of prefabricated concrete elements in For information regarding the availability Construction Codes and Standards. At the building construction. of an AS 3850:2015 compliant Lifting Systems same time, in a highly litigious World, we are Significantly, the revised Standard places please refer to Parchem Construction Supplies constantly reminded of our responsibilities, and tight controls on the manufacturers of Lifting for information on the Obelix Lifter® please visit: of the risks associated with non-compliance. Systems, their performance claims and the www.parchem.com.au/construction/obelix or This is of particular importance when such methodology by which Working Load Limits email: [email protected] regulatory changes involve safety critical are derived. It is a mandatory requirement operations. A prime example being the recent of AS 3850.1:2105 that the performance of all publication of a new Australian Standard that Lifting systems are validated by the test method outlines mandatory requirements relevant to prescribed in Appendix A and derivations made the lifting of precast concrete elements and to from such testing are in accordance with the the lifting systems associated with the lifting of calculation method prescribed in Appendix precast concrete elements. B (Concrete Capacity Design Method). This In September 2015 Standards Australia includes lifting devices, lifting inserts, their published, in parts, Australian Standard AS 3850: performance in concrete and as a complete 2015 “Prefabricated concrete elements” which lifting system. outlines mandatory requirements ranging from It is important to note that in relation to lifting design through to the incorporation into the final devices and lifting inserts any claims made by structure of prefabricated concrete wall panels, the manufacturer in respect of compliance to columns, beams, flooring and façade elements the superseded Standard AS 3850:2003 will not used in building construction. necessarily translate as a claim of compliance The reader should note that this Standard with the current Standard AS 3850:2015. It is superseded Australian Standard AS 3850: 2003 important that users assure themselves that the which was previously limited in applicability to lifting clutches and inserts used comply to the Tilt-up concrete construction. current Standard (AS 3850:2015) and it is the AS 3850: 2015 Part 1 – General requirements, responsibility of the manufacturer to provide outlines the mandatory requirements for the the user with verification of such compliance. materials, components and equipment used For further information or to obtain copies of in the manufacture of prefabricated concrete Australian Standards AS3850:2015 Prefabricated elements, and Part 2 – Building construction, concrete elements, AS3850.1:2015 - Part 1 outlines the requirements for planning, General requirements and AS3850.2:2015 – Part

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HURRY – ABSTRACTS SUBMISSION The 1st ICDC was held in Trondheim, Norway, in 2012 under the CLOSING SOON auspices of the Norwegian Concrete Association, whilst the 2nd The 28th Biennial Conference of the Concrete Institute of Australia, ICDC was held in New Delhi, India, in 2014. The Concrete Institute Concrete 2017, is rapidly approaching. To be held in Adelaide of Australia is proud to host the 3rd of the series in conjunction in October next year, the conference theme “Advances in with Concrete 2017 in Adelaide next year with the support of the Concrete Materials and Structures” will give concrete researchers, Norwegian Concrete Association. designers, and practitioners from all over the globe an opportunity The ICDC durability program will include topics such as: to showcase innovation and trends in the design, research, • Durability design construction, maintenance, and repair that are making a difference • Durability planning around the world. • Exposure assessment The conference is also host to the 3rd International Congress • Deterioration mechanisms on Durability of Concrete (ICDC) which is jointly organised by the • Good practice Norwegian Concrete Association. ICDC an international forum • Modelling of deterioration processes for exchanging research results and displaying how concrete will • Performance of existing structures continue to create durable buildings and structures for sustainable • Concrete penetrability development in both local and global contexts. • Cracking and crack control The ICDC series are built on the heritage of the former CANMET/ • Maturity and matched curing ACI Conferences on durability of concrete and championed by • Sampling and laboratory tests world renowned durability expert Mohan Malhotra, who is the • In service inspection and testing Honorary Chair of this series. • Structure health monitoring

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• Concrete Repair The Organising Chair for the 3rd ICDC, Mr Rodney Paull (Chair • Cathodic Protection – CIA Durability Committee) and Scientific Chair for the congress, • Quality assurance Mr Frank Papworth (Past Chair – CIA Durability Committee), are All of the papers submitted to the conference that relate to the working closely with the Concrete 2017 Technical Chair, Mr Tom durability themes will be included in the dedicated ICDC stream that Benn (Uni SA) along with a large international technical review will form part of Concrete 2017. team, to ensure that the durability papers and technical sessions are Included in the program already are key note speakers, Professor of a world class standard. Doug Hooton - NSERC/Cement Association of Canada, Senior Industrial Research Chair in Concrete Durability and Sustainability in SPONSORSHIP AND EXHIBITION Civil Engineering at the University of Toronto. His research focusses As the premier concrete event in the southern hemisphere, on durability performance of cementitious materials in concrete as Concrete 2017 is expected to attract over 500 delegates from well as on performance testing and specifications. He serves on the Australia and around the world. The conference represents an ACI Board of Directors and chairs committees at ACI, ASTM, CSA exceptional opportunity for Sponsors and Exhibitors within the and RILEM. concrete industry to promote their businesses. Professor Karen Scrivener - Professor and Head of the Laboratory The range of Sponsorship Packages available are wide and varied. of Construction Materials, at EPFL, Switzerland, which focusses Importantly they all offer organisations the chance to showcase on the sustainability of building materials. She is the founder of their brand and position themselves amongst a diverse group of and Editor in Chief of Cement and Concrete Research. industry stakeholders from a variety of industries. In 2014 she was made a fellow of the UK Royal Academy of The conference will also once again feature a Trade Exhibition Engineering that will run in conjunction with the conference. The exhibition Dr Stuart Matthews - will introduce the durability provision in for Concrete 2015 was sold out 6 months before the conference the fib Model Code 2020. MC2020 will for the first time include commenced so don’t miss out on your chance to be amongst the provisions for existing structures. This will bring repair and largest group concrete industry experts in this country in 2017. restoration design in step with reliability and time based durability For more information and to book go to: design for new structures. http://concrete2017.com.au/sponsorship-exhibition/

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Ferguson, was deemed essential to provide up-to-date guidance on formwork design that fulfils the requirements of AS 3610.1 2010 and AS 3610 1995. The Handbook expands on the content of the Standards that pertain to formwork design and documentation and also provides background information. The design methods set out in the Handbook comply with the requirements and methods, as well as, where possible, the notation set out in the latest Australian material and design Standards. In fact throughout the document information has been adapted to comply with Australian Standards and practice. The primary focus of the Handbook is to provide guidance in areas of formwork design critical to safety. Accordingly, the scope of the Handbook has been limited to addressing: design and construction procedures; general design requirements; design actions, combinations and their application to side and soffit formwork; falsework design; and stripping and multi-storey shoring. Information is also provided on identifying defects in the surface finish of formed concrete. FORMWORK DESIGN

It is commonly known that during construction, formwork supports and acts as a mould for wet concrete. Often it is referred to as "temporary works" although some formwork, or part thereof, may remain part of the permanent structure. The term "formwork" describes both the forms directly in contact In addition to updating the content provided in Standards, the with concrete and a supporting structure of braces and form ties, Handbook introduces concepts not covered in the codes including: and where appropriate, falsework. Formwork is important because • The introduction of the concept of a “formwork coordinator” who it has a major impact on the quality, cost and time to build concrete is responsible to manage and coordinate formwork design and structures. Critically, sound design and construction of formwork is construction. essential to ensure safety during construction. • Setting out roles and responsibilities of all those involved in In Australia, requirements for the design and construction of formwork design and construction. formwork are set out in AS 3610 1995 Formwork for concrete • An outline of general formwork design requirements that must (SA 1995), including Amendment No 1 (January 2003), and AS be satisfied. 3610.1 2010 Formwork for concrete Part 1: Documentation and • Changes and new concepts related to types, sizes and surface finish (SA 2010). AS 3610.1 2010 supersedes only part of AS application of loads directly related to formwork. 3610 1995, specifically: only Sections 2 and 3, • An introduction to the design of side formwork Clause 4.7 and Section 5 of AS 3610 1995. Until and bracing side formwork, and to the design of AS 3610.2 is published the requirements for soffit formwork. formwork design and testing set out AS 3610 • The fundamental aspects related to the design 1995 Sections 4 (except for Clause 4.7) and of formwork falsework. Appendix A still apply. • Guidance on assessing formwork importance Since they first appeared in AS 3610 1990, based on consequence of failure. only minor amendments have been made to The Formwork Handbook is intended to be the requirements for design and testing set out a useful reference for practicing and student in AS 3610 1995. Some requirements are now engineers, project designers, construction out-of-date. contractors, formwork contractors, formwork Recently the Concrete Institute of Australia designers, formwork suppliers, formwork published the long awaited Recommended checkers and formwork inspectors. Practice Z36 Formwork Handbook. The For more information on the Formwork compilation of this handbook by the Technical Handbook, and how to purchase, visit the Committee for Formwork, driven and led Concrete Institute of Australia’s web site by experienced formwork designer Stephen www.concreteinstitute.com.au

38 Construction Engineering Australia • Oct/Nov 2016 CONCRETE INSTITUTE NEWS

Professor Harry Poulos started his professional CONCRETE geotechnical career as an academic at the University of Sydney in 1965 and became PILING involved in research into Concrete piles are frequently required as the primary foundation the analysis and design of support for a wide range of buildings, bridges, towers, dams, and pile foundations. In 1989, other large structures. Typically they are needed when there is a he joined consulting firm, weak layer of soil at the surface that cannot support the weight of a Coffey International, which structure, or when a structure has very high concentrated loads. he continues to be associated As the basis to any large or difficult construction, the design of with to the present day. concrete pile foundations is a vitally important part of any project. Professor Harry Poulos Harry became involved in Australia is privileged to have one of the world’s leading experts on the design of foundations for pile foundations, Professor Harry Poulos, who has lent his expertise very tall buildings in 1994 through his involvement with the iconic to students, designers, and practitioners throughout the country for Burj Al Arab hotel in Dubai. Subsequently, he has participated in the a number of years. design of foundations for a number of other projects in the Middle The Concrete East and Asia, including the Emirates Institute of Australia twin towers in Dubai, the Nakheel The Burj Al Arab hotel is fortunate to have tower in Dubai, Dubai Towers in in Dubai Professor Poulos Qatar, the Entisar Tower in Dubai, available in October and the Diamond Tower in Jeddah, Saudi November to present Arabia, the Incheon 151 Tower in around the country South Korea, the Taipei 101 tower in on Pile Foundations – Taiwan, and the International Finance Analysis and Design. Centre in Hong Kong. This course aims to provide up-to- date information on modern techniques of analysis and design of pile foundations. It will address a range of practical issues involving axial and lateral loading on piles, the effects of ground movements on piles and pile groups, and pile load testing. Emphasis will be placed on soundly-based methods which can be implemented without necessarily using complex software. In many cases, design charts will be presented so that rapid initial estimates of pile performance can be made by the designer. Considerable attention will be devoted to the assessment of geotechnical design parameters which are required for the analyses, and correlations or methods of testing piles and pile elements to obtain these parameters. The course also includes presentations and case studies on local projects from Wagstaff Piling and Piletest. These case studies, which will include a special focus on work being conducted on the CityLink Tulla project in Melbourne and the New Perth Stadium in WA, bring a practical element to the theory. Given the experience of these two organisations it will cover the many structures and conditions that piling is required for. There may still be time to register for the event in a city near you. Visit www.concreteinstitute.com.au/Piling for more details.

Construction Engineering Australia • Oct/Nov 2016 39 PRODUCT FOCUS

Tsurumi’s KTZ series. Dewatering pumps for construction sites, quarries and batch plants.

“Our latest offering to the market is a single phase portable slurry pump with integrated agitator. That pump can be an invaluable tool in a batch plant with an emergency situation and concrete to deliver,” said Aussie Pumps product manager Neil Bennett. Dewatering pumps for quarries and sand pits extend from low head sand or slurry pumps all the way through to high head dewatering products. The submersible pumps use insulated motors as big as 110 kilowatt and deliver heads as high as 200 metres. The pumps are used in a wide range of quarry applications, keeping them operational or bringing them back into operation after heavy rainfall in the shortest possible time. The electro submersibles provide a number of significant advantages over their equivalent diesel drive pumps. They can operate autonomously 24/7 without needing to be refuelled, have their oil changed regularly or fuel filter checked. Tsurumi’s submersible sand and dredger pumps make an ideal solution for quarry or sandpit dewatering. Tsurumi shines in this application with an engineered product range that is built around feedback from users. Tsurumi’s engineers tackled the problem of motor failure through water ingress by eliminating the problem of water wicking through a broken or damaged cable into the motor. They achieved this with a unique anti-wicking cable entry at the cable end. In the seal department of the pump, their double stainless steel silicone carbide mechanical seal protected by its unique design, operates in an oil bath with patented “oil lifter” designed to keep the CONCRETE seals continually lubricated. Pictured below (clockwise from left): The KTV series are a compact, portable, three phase dewatering pumps; Neil Bennett with the HSD single phase portable COST CUTTER slurry pump with integrated agitator; The KRS are heavy duty dewatering pumps, that offer reliability, ruggedness and durability. The evolution of sand, gravel, cement and water into concrete, as the Romans discovered, is one of the key foundations of civilisation. Without it we would be living in slab huts or freestone crofters. It may be a gift of nature, but concrete batch plant operators know that cost control has direct impact on profitability! Brand and reliability play a big part but the ability to deliver concrete on time, and at the right price is critical for survival in the industry. The market has got use to a very high standard of product produced by an industry that is famous for its professionalism.

IT STARTS IN THE QUARRY The story starts in the quarry where the raw material for the product has its origins. Australian Pump represents Tsurumi the world’s biggest and leading manufacturer of electro submersible pumps. With its origins in Osaka, they played a key role in producing pumps for the rebuilding of Japan after the Second World War. Since then, Tsurumi have branched out with plants and offices around the world and become market leaders in electro submersible dewatering and drainage pumps. The company, Tsurumi pump, started out with a concept of producing products that are suitable for the toughest, most abrasive and difficult dewatering or drainage applications. The result of seventy years of R & D and application experience is the range offered in Australia to the industry by Aussie Pumps. The range now includes sand pumps with capacities up to 13,000 litres per minute, dredger pumps, high head dewatering pumps and even portable single phase units.

40 Construction Engineering Australia • Oct/Nov 2016 Powering a Sustainable Future

Above (from left): KRS Slurry pump handles solids to 30mm, ideal for quarry or batch plant applications; Aussies batch plant selector guide makes it easy to select the right pump for each plant function.

Tsurumi’s impellers are not only designed for maximum efficiency but made from the highest quality high chrome iron. The pump bodies are either of cast iron or, in some of the more recent models, cast 316 stainless steel.

BATCH PLANT ACTION If it’s important to have reliability for dewatering at the quarry or Did you know you can access the latest sandpit, then it’s even more so at the plant. Batch plants that can’t issue of Construction Engineering Australia pump water are unable to deliver concrete. via Informit? Australian Pump have analysed each function in the batch plant and selected the correct pump in terms of construction, model and The Informit Engineering Collection is an application for that particular function. For example, their new slump ever expanding resource covering aspects of stand pump, a high head heavy duty dewatering submersible, has municipal engineering – urban management enough pressure to act as a lift pump and a wash down pump as well. and planning, civil engineering and As a submersible, the pump is out of sight, more compact and far construction, environmental management, less troublesome than surface mounted equivalents. planning issues and traffic management. The database offers an extensive variety PLANT PUMP SELECTION CHART of resources including journals, trade Australian Pump are the first company to bring out a pump selection publications, reports and conference chart that makes selecting the right pump for each plant function easy. proceedings. “We have found pumps in batch plants all over the country that were never designed for the application they are operating in,” said Aussie Pumps’ Product Manager, Neil Bennett. “We have even pulled The Collection guarantees quality through partnerships with peak professional bodies including Engineers sewage cutter pumps out of batch plants where for obvious reasons Australia and the Institution of Professional Engineers where they have been misapplied. You can imagine the short life and New Zealand, as well as Content Providers including high cost of a misapplication like that,” he said. EPC Media Group. The chart makes it easy for the batch plant manager to make a selection and source products promptly as required. The Informit Engineering Collection delivers hard to find content designed to complete and complement all your construction engineering requirements. AUSSIE’S BATCH PLANT SUPPORT PROGRAM Australian Pump developed a batch plant support program that has Other key titles published by EPC Media include: enabled batch plant operators to cut costs. Highway Engineering Australia “Getting the right product on time, from a local supplier means Waste + Water Management Australia plants don’t have to compromise by putting in a product that isn’t going to do the job,” said Bennett. The time taken to get a replacement pump can be critical. Request a quote Australian Pump are appointing depots around the country to stock or free trial via the most common models for immediate delivery. www.informit.org/trial-and-quote “The temptation to buy an incorrect pump in an emergency can be eliminated and that is one major risk averted,” said Bennett. Australian Pump’s batch plant support depot program is locating stocking points across the country that can offer fast delivery of the Research for your world’s best batch plant pump. global future "We believe Tsurumi’s KTZ series represent the most reliable product of their kind in the world and the three year warranty offered by the company justifies their confidence. Users, not only in Australia and south east Asia, but also in Europe have standardised on this excellent product range," he added. Further information is available from Australian Pump Industries on 02 8865 3500, or by visiting the website: www.aussiepumps.com.au

Construction Engineering Australia • Oct/Nov 2016 41 IPWEA NSW NEWS

WINNERS OF THE 2016 ANNUAL IPWEA NSW EXCELLENCE AWARDS ANNOUNCED

The Hon Paul Toole MP presents the new Minister for Local Government’s Award for Innovation in Local Government Engineering at IPWEA Engineering Excellence Awards Gala Dinner.

The Institute of Public Works Engineering Local Government was presenting the award Services commenced in the Rockdale Council Australasia NSW Division have announced the on the night on behalf of the Minister. A Video area in 1955 with a mobile trailer and developed winners of the 2016 Engineering Excellence link of the Minister's full speech is available at: with the establishment of a main library in Awards. www.ipwea.org/newsouthwales/home the Rockdale Town Hall in 1982. This facility The Annual IPWEA NSW Excellence Awards IPWEA NSW Chief Executive Officer John quickly became outdated and could no longer were presented at a Gala Dinner in the Hunter Roydhouse said: "The awards are an integral comply with the State Library of NSW. In June, Valley on 27th October 2016 with a record part of assisting public works professionals 2014 Council appointed the company Kane number of nominations, 101, received. to build better communities. Showcasing Constructions for the Design and Construction This year marked the introduction of the excellence, new techniques and innovation, the of a new library in the amount of $14M. As part three sub categories for Category 1: Design prestigious awards provide peer recognition and of this contract Brewster Hjorth Architects and Construction of a Local Government / knowledge sharing." prepared the construction documentation to Public Works Project and this initiative gave an Rockdale City Council won the COMPLETE implement the original design, whilst opportunity for a broader range of submissions to Multi-Disciplinary Project Management Award CK Design international remained the designer be recognised based upon a project value. The for the Beautiful Rockdale Library. Library and documenter for all interiors. night included ten award categories and three individual prizes including the new Special award – The Minister for Local Government’s Award for Innovation in Local Government Engineering. The Hon Paul Toole MP, Minister for Local Government addressed the audience with Pocket Sally at his side, stating he is ‘...proud to be associated with IPWEA NSW and that IPWEA NSW play an intricate role working alongside the NSW Government in rolling out the infrastructure’ He also said ‘I want to thank IPWEA NSW for their role in helping with the new NSW Local Government Work Force Strategy’. He announced Tamworth Regional Council as the 2016 Winners for the Tamworth Regional Playground. Tim Hurst, CEO Office of Tamworth Regional Playground

42 Construction Engineering Australia • Oct/Nov 2016 IPWEA NSW NEWS

Design and/or Construction of a Local Council. Will is a He has worked with Wingecarribee Shire Government/Public Works Project Category 1B regional leader Council for 4 years as Manager Operations was the largest category with 23 submissions in developing the and with NSW Public Works as a Regional received. The well deserving winner was the professionalism of Projects Coordinator working with most newly formed Central Coast Council for the the Public Works councils in South Eastern New South Wales. Wyong CBD Drainage Upgrade. Following the sector, at all Since starting back at Wollongong he has been April 2007 floods, Council set about rectifying times he shows actively mentoring the civil engineering cadets, the drainage issues by designing a new commitment encouraging networking and attendance at the drainage system from the top of the commercial Will Barton to Engineering Regional forums and CIVENEX. area catchment to its lowest point. Due to the principals and “Public works engineering is not just about complexity of the design and the unknowns that values yet tempers this with a subdued respect the projects. IPWEA seeks to recognise the would be encountered particularly in regard for all points of view within a discussion. people behind the projects, their leadership and to underground services, Council chose to The award for contribution to our communities. Our leadership carry out the design in-house, and for similar Public Works winners will now represent NSW in the 2017 reasons to complete the design using its own Leader of the International Public Works Leader of the Year construction team. Year (partnered Award to be announced in Perth in August City of Canada Bay won the award for by Boral) went to 2017” Mr Roydhouse said. Environmental Enhancement Project or Mark Roebuck of Albury City Council have also been Initiative including Recovering, Recycling and Wollongong Shire recognised with the Special Award – The Reusing with their Water for Our Community Council. Mark has Novelty Award. They were recognised for Project. The Water for Our Community project is chaired the local their Albury Botanical Garden, Castle Toilet a stormwater harvesting scheme that provides Illawarra group for Mark Roebuck which filled the need for toilet facilities for the for the uncontrolled irrigation of 15 sports fields many years and is Children’s Garden at Albury Botanic Gardens. and two golf courses in the City of Canada Bay. always trying to encourage verbal interactions The existing play space contained trails to The David Abbott Award for Under-35s between all participants, especially younger explore and a wonderful array of items for was awarded to Will Barton from Junee Shire engineers and cadets. children to discover. Highlights include a life-

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Construction Engineering Australia • Oct/Nov 2016 43 IPWEA NSW NEWS

AWARD CATEGORY WINNER 1A Design and/or Construction of a Western Plains Regional Council THE NSW Local Government/Public Works Project - The Driftwells 1B Design and/or Construction of a Central Coast Council – Wyong Local Government/Public Works Project CBD Drainage Upgrade PARLIAMENT’S 1C Design and/or Construction of a City of Parramatta Council Local Government/Public Works Project - Lennox Bridge Parramatta STAYSAFE Portals” 2 Partnered by Roads and Transport Campbelltown City Council - Directorate: New or Improved Council's Sustainable Pavement COMMITTEE Techniques including: Innovation Management Strategy and/or Introduction of Techniques or Outstanding Management Initiatives RELEASED ITS or Outstanding Achievement in Asset Management 3 Partnered by the Water Directorate: Glen Innes Severn Council - LATEST REPORT – Innovation in Water Supply & Aggregates Off Stream Storage, Wastewater Stage 2 4 Partnered by Pro-Visual: Workplace Mid-Coast Council- Safety Month Driverless Vehicles and Health and Safety 5 Excellence in Road Safety Engineering Central Coast Council - Spreading the Word – Local Road Safety in NSW on Government Road Safety Albury Botanical Garden, Castle Toilet 6 Environmental Enhancement Project City of Canada Bay –Water for 22nd September 2016 or Initiative including Recovering, Our Community Recycling and Reusing sized dinosaur with interactive speaking 7 Partnered by Puma Bitumen: Local NSW Police Force – Roadside The StaySafe Committee believes that Government Excellence in Road Safety Drug Testing Program tubes, living cubbies, a fairy temple, a wetland 8 Partnered by COMPLETE Urban: Rockdale City Council – New improved road safety outcomes can be COMPLETE Multi-Disciplinary Project Rockdale Library and creek line, and a troll cave. Management best achieved through a national regulatory The night was a massive success and 9 The David Abbott Award Will Barton framework which will maximise the benefits showcased the important and incredible 10 Partnered by Boral Asphalt: Public Mark Roebuck and minimise the risks of automated vehicle Works Leader of the Year work of individuals, groups, engineers and Special Award The Awareness Award Roads & Maritime Services - technology. The Committee has recommended people across the state and whilst only limited Country Bridge Solutions that a national regulatory framework for the Special Award The Novelty Award Albury City Council – Albury accolades could be handed out, there were Botanical Garden, Castle Toilet development and deployment of automated many excellent submissions which augers Special Award The Minister for Local Tamworth Regional Council - vehicles be developed by the National Government’s Award for Innovation in Tamworth Regional Playground well for the future of the industry. Local Government Engineering Transport Commission, in consultation with The Bracing Experts Shisham Push Pull Braces range from Micro Mini size (0.6m) to Super Jumbo size (14.5m). For those applications that require extra capacity we have the Hercules range (SWL up to 100kN). We have a large stock of new braces for sale and hire. Guaranteed lowest prices and availability.

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44 Construction Engineering Australia • Oct/Nov 2016 IPWEA NSW NEWS

NSW and other states, and implemented by an cyclists, motorcyclists, and pedestrians; automated vehicles on NSW roads, or adopt agreed date with the following components: g) The public identification of automated a code of practise, based on the current a) A robust national trialling and testing vehicles to make them visually distinctive to regulatory and policy settings, for governing the regime, including collaboration between other road users, particularly during the trial deployment of the technology in NSW. regulators and manufacturers, and consultation and testing phase; To view the full report visit https://www. with users; h) A program to determine the impacts of parliament.nsw.gov.au/committees/DBAssets/ b) The establishment of agreed benchmarks automated vehicle technology on the provision InquiryReport/ReportAcrobat/6075/Report%20 for setting safety and performance standards and maintenance of road infrastructure, -%20Driverless%20Vehicles%20and%20 for both automated vehicles and users, and including consideration of both current Road%20Safety%20in%20NSW.pdf other road users, including vulnerable road arrangements, and any new arrangements users; required to support vehicle connectivity; and c) Incorporation of the benefits of i) Transition protocols for managing safe road international standardisation and/or an use by a mixed fleet. international framework; The Chief Executive Officer of IPWEA (NSW), d) A determination of the liabilities attaching Mr John Roydhouse, said ‘We welcome the to the manufacture, sale, and use of the national framework approach and suggest this technology, to be legislated if necessary; apply to upgrading infrastructure and not place e) An examination of the security of the additional burden on Road Authorities and data systems which underpin the technology, particularly Local Government’. Mr Roydhouse including the development of protocols to also congratulated the committee for a far facilitate data sharing and address privacy reaching and balanced report. issues; The committee also recommended that f) A comprehensive public education pending the introduction of a national campaign about the deployment of the framework, the NSW Government should technology,C024_RMD_Airodek_HPC_Aug16_181x135_PRESS.pdf targeting amongst others, drivers publish 1 20/08/2016 a clear 10:07:15 statement PM outlining the of both automated and non-automated vehicles, terms and conditions for conducting trials of

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Construction Engineering Australia • Oct/Nov 2016 45 CONSTRUCTION TECHNOLOGY

THREE TOP TECH TOOLS TO BOOST PRODUCTIVITY FOR ARCHITECTS, ENGINEERS AND CONSTRUCTION WORKERS By Angelo Wolfram, Enterprise Sales Manager, Newforma

To those of us familiar with the architecture, by 2030 to keep up with global GDP growth), team are experts in your field but also that engineering and construction (AEC) sector, the there is no shortage of technology companies you’re incredibly busy, and so need solutions conclusion of McKinsey’s recent Imagining out there seeking to help AEC workers do more which work on an individual and team level. Construction’s Digital Future report came as with less. One of Lean Planner’s attributes is that it no surprise – resisting digitisation is simply no Too often though it’s left up to individual replicates the look and feel of sticky notes, longer an option. project managers or pockets of teams within an but can be worked on collaboratively, packing Construction has notoriously been one of organisation to seek out technology solutions them with more information and making the least digitised professions worldwide, to help streamline processes and allow them to reporting easy and transparent. It also means but surprisingly the report found only hunters focus more energy into getting the job done. you and your colleagues can easily dig down and those in the agriculture sector shunned Allowing employees or teams to into project plans to find the latest reliable and technology as steadfastly, with construction independently manage information in their own authorized information to inform your decisions. companies on average investing just 1 per cent silos can result in serious issues when it comes Most importantly, Lean Planner takes of revenues into information technology. to accountability and visibility. A lack of process the manual work out of identifying potential While there are still pockets of Australia’s can also expose a business to regulatory and setbacks and constraints you and your team construction industry which rely on paper- legal consequences. might face. This gives you time to address the based process, the mobile phone, laptop and Now is the time for AEC leaders to invest issues and capitalise on opportunities before file server have quickly become the new tools in company-wide digital processes that bring they pass you by. of the trade for all levels of workers through the sophistication and efficiency to their business design, planning, build and management phase and the entire sector. of a project. But when faced with so many options, how 2. BUILDING INFORMATION In fact, the average amount of digital data do you separate the wheat from the chaff? MODELLING: REVIT generated by a typical large design and Here are my three AEC software picks to get Revit is designed to support Building construction project today is 6.5 terabytes - 65 you started: Information Modelling (BIM) workflows, which times greater than the 100 gigabyte average for is revolutionising how infrastructure is planned, a similar project just ten years ago, according 1. PRODUCTION PLANNING: designed and built. Using BIM workflows to Newforma data. LEAN PLANNER from conception to construction, Revit helps To stay on top of this data explosion, Lean methodology has been used in you model designs precisely, optimise your there’s still an overwhelming need for the AEC manufacturing for decades, but it’s growing performance and collaborate more easily with sector to invest in digitisation in order to ‘fix in popularity in the AEC space to help diverse all teams working on the project. the basics’, such as project planning, quality teams work on complex projects and meet Any revisions or alterations to information control, contract management and supply chain tight deadlines. Lean Planner is based on ‘lean are updated across the project, from model practices. principles’ specific to the AEC industry, which views and drawing sheets to schedules, With the global construction industry encourage teams to work with maximum sections and plans. It’s designed to keep booming (the McKinsey report estimates a efficiency. This approach, which is growing in things simple, and its focus on efficiency and global spend of $57 trillion on infrastructure popularity, acknowledges that you and your accuracy is second to none.

46 Construction Engineering Australia • October 2016 CONSTRUCTION TECHNOLOGY

The technology is non-invasive to existing processes, workflows, and data formats, and has proven successful with companies across the globe. Project teams have shared more than 6,000 terabytes of data, including over 5 billion documents spanning more than two million projects. Industry leaders need to think boldly when it comes to piloting new digital technologies in their workplaces. It’s time we embrace digital change and lead the way in transforming the way the AEC sector operates. 3. INFORMATION MANAGEMENT: NEWFORMA Newforma’s Project Information Management ABOUT THE AUTHOR platform helps architects, engineers and Angelo Wolfram is the Enterprise Sales builders leverage all the data relevant to Manager at Newforma. Newforma helps project success, whether it’s in the cloud, on a architects, engineers and builders work mobile device or behind the firewall. together by leverage all the data relevant to The technology breaks down data silos and project success, whether it’s in the cloud, on enables secure, real-time access to the data a mobile device or behind the firewall. The teams need, like drawings, plans and models. It intuitive, non-invasive technology enables enables teams to collaborate more effectively, secure, real-time access to the data project make more informed decisions, and derive teams need to collaborate and make more better project intelligence. informed decisions.

Construction Engineering Australia • October 2016 47 PROJECT BRIEF

THE NATIONAL GALLERY SINGAPORE After a decade in the making, with extensive new works and refitting blocks of offices and courtrooms surrounding a central rotunda with a of existing spaces, the National Gallery Singapore, now fully complete dome that was originally used to house a circular law library. It was to be now proudly displays the world’s largest public collection of modern the last classical building to be built in Singapore, displaying its Corinthian Southeast Asian art. and Ionic columns, sculptures and relief panels. It reopened and refurbished and joined two existing major buildings Consisting of modern and contemporary art, National Gallery that are significant structures in Singapore’s history, and also has the Singapore focuses on displaying Singapore and Southeast Asian art from purpose of exposing the world to modern Southeast Asian art. the 19th century to present day. The outstanding feature of the new external works consists of an expansive canopy supported by interesting steel tree-like columns to link the former Supreme Court Building and City Hall at the roof level. The design incorporates a wide extended staircase linking the basement to the upper levels, making use of solar energy to provide electricity. The connection, designed by French Architects Studio Milou, uses metal mesh under a glass canopy to temper Singapore’s equatorial climate. The sculptural use of this enclosure creates a delightful outdoor space offsetting the formal enclosed interior rooms now converted to galleries. The design preserves the integrity of both of the buildings’ history and structure while giving it a contemporary feel through two floating footbridges that connect the buildings, and a massive rooftop garden. The glass and steel roof held in place by supports that resemble tree branches covers the two structures. The 69,0000 square metres that make up the museum make it not only Singapore’s largest museum, but also its largest space dedicated to visual arts. City Hall the former Supreme Court buildings are national monuments and have played a significant role in Singapore's history. The city hall also preserves the country’s history with by keeping intact the room where Japan surrendered to the British, and where Singapore’s first prime minister and first president were sworn in. The buildings face an open field known as the Padang, which is a Malay word meaning "flat field". Through link bridges and a new basement level, the design for the new Gallery integrates the City Hall and former Supreme Court buildings, combining both old and new architecture. The architecture of the former Supreme Court building is in harmony with that of its neighbour, City Hall. The general layout of the Supreme Court building exemplifies British colonial architecture, comprising four

48 Construction Engineering Australia • Oct/Nov 2016 CMY CY MY CM K Y M C

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BUILDING AN URBAN OASIS Sensory gardens specifically designed to provide a little 'peace of mind'

In our fast-paced, increasingly busy and rapidly expanding inner- city and urban areas, getting a little 'peace of mind' can be far from easy. Indeed, for many people, even the task of actually getting to somewhere that is relaxing and tranquil can often cause more stress than it's worth. Now, while that in itself may seem to be (to coin another commonly- used phrase) somewhat of a 'first world problem', the inability to find a little tranquillity and 'peace of mind' in an increasingly busy world can, and does, have extremely serious consequences. The increased stress levels associated with constant activity and/or an inability to relax and refocus can have a serious detrimental effect on both physical and mental well-being. So much so, in fact, that many leading mental health researchers are now considering 'mindfulness' and mental relaxation to be one of the most important factors in improving mental health. With that in mind, Sydney-based company Aussie Outdoor Design has developed a range of 'Sensory Garden' solutions that provide an mini 'urban oasis' where visitors can relax and take a little time out from the busy world. Jason Day, Business Development Manager with Aussie Outdoor Design, explained: "Unfortunately, with open space being at such a high premium, and traffic and transport being the way it is, for many people living and working in densely populated areas, even getting to somewhere that's relaxing can present a massive challenge." "That's why we've developed the ELEMENTS Natural Environments gardens as a fully-scalable solution that can be established almost anywhere." "Even if there's only a small area available, we can design and deliver a fully-accessible sensory garden with an array of elements that will provide an attractive relaxation and passive recreation area to suit all ages and abilities," he added. Bringing together a mix of sculptural components, creative structures, interactive items and specifically selected plantings - all in a beautiful custom-designed and constructed setting - these sensory gardens combine the natural and built environments to deliver the perfect 'urban getaway'.

50 Construction Engineering Australia • Oct/Nov 2016 The ELEMENTS Natural Environments gardens are available with a range of options, including: • Sensory Walls • Sensory Gardens • Textured Pathways • Sounding Items • Vegetable Gardens • Water Play Areas • Outdoor Learning Structures • Outdoor Blackboards Importantly, every ELEMENTS sensory garden is custom designed and scaled to suit the available space, surrounding area and demographics - allowing them to be easily established in even the most densely populated urban environments. For further information on the full range of Aussie Outdoor Design's products and services, please call 1300 887 025 or visit: www.aussieoutdoordesign.com.au

Construction Engineering Australia • Oct/Nov 2016 51 ACA CORROSION FEATURE

Battling building envelope corrosion Concrete is usually the foundation of a good the external building envelope which then It is not only reinforced concrete in a building and efficient management of the causes decay and damage to the internal building or structure that is impacted by effects of concrete corrosion can extend structure of the building. The situation corrosion. A broad definition of corrosion the life of a building. However, concrete arose from a combination of factors in the is 'the degradation of a material through is not the only part of a structure that is late 1990s and early 2000s that saw the interaction with its environment' which threatened by corrosion. On any building, construction of a large number of buildings means that any part of a building is prone both the cladding and the fasteners holding using substandard materials that were to some type of corrosion over time and at it in place are exposed to varying degrees of vulnerable to moisture ingress. varying rates. corrosion. Less obvious parts that corrode “Leaky building syndrome has become a The Australasian Corrosion Association are the polymers used as sealants and serious problem in New Zealand,” stated Les (ACA) is an organisation that works with the protective coatings applied to other Boulton, Principal Consultant of Les Boulton industry and academia to provide an materials. and Associates in Auckland. “It is becoming extensive knowledge base of research Corrosion continues to impose a massive a global issue for many governments as that supports best practice in corrosion cost on industry. This has been estimated, there have now been court cases in New management for situations such as 'leaky in a recent report issued by NACE (USA) to Zealand, Australia and Canada where buildings'. This collaboration helps ensure be more than three per cent - or multiple developers and manufacturers are being all impacts of corrosion are responsibly billions of dollars - of global GDP each year. sued.” managed, the environment protected, One cost that may not be obvious There have been many contributing public safety enhanced and economies is unbudgeted capital expenditure to factors to the problem of leaky buildings, improved. replace damaged frames, walls and including poor quality metal flashings which Polymers are used extensively in the façades resulting from the “leaky building allow water to get behind the façade of a construction industry, including as seals syndrome.” building and corrode materials such as the around windows and doors; guttering and A “leaky building” is one that, as a building framework and cladding fastenings. downpipes, and corrugated polycarbonate result of defective design, materials, or In some cases, bare steel has been used panelling. These are all affected by sunlight construction - usually a combination of for internal structural elements and left (UV radiation), moisture and heat. In all three - allows water to enter through exposed to harsh coastal climates. addition to structural use, polymers are also

52 Construction Engineering Australia • Oct/Nov 2016 ACA CORROSION FEATURE

often used as sealants over other materials, “However, because it is not seen, building including concrete. owners have been slow to recognise the UV radiation interacts with a polymer at problem,” Boulton said. “Asset owners the molecular level where the UV has the need to be proactive about checking their right energy to modify chemical bonds. The buildings and cladding to ensure there is no majority of testing of polymers and other water ingress.” construction materials has been carried Inspection reports have shown that 'leaky out in European countries and the climatic buildings' have been built with monolithic conditions of the Northern hemisphere. cladding systems which provided little or Research by organisations and government no margin for error if moisture ever did bodies - such as private consulting penetrate behind the cladding and into the companies and BRANZ - has shown that building envelope. Usually, the untreated, at equivalent latitudes, New Zealand and kiln-dried framing timber which had been Australia experience larger amounts and approved by the now defunct Building more intense UV radiation. Durability Industry Authority for use in construction appraisals by BRANZ have shown there is was particularly susceptible to any moisture even a noticeable difference in results for ingress. By the time an asset owner realised the same material when tested in the north that there was a problem it was already too and south of New Zealand. late to fix it without rebuilding significant Even if stored in a dark cupboard, parts of the structure of the building. polymers still interact with their Another contributing factor was that for environment. When used as an additive to many years, developers had no incentive to materials such as concrete, thermal and pay for the best design of their buildings, wet/dry cycles can leach out chemical nor the appropriate level of supervision of binding agents. construction to ensure the buildings were According to Boulton, “leaky buildings” constructed properly. are not unique to New Zealand, but the The NZ Building Code (NZBC) Clause geography and climate of particular B2, Durability, requires that all building sections of that country seem to components are fit for purpose and provide installation practices. It is also important exacerbate the problem. In the past 10 a service life as stated in the NZBC. that the testing also reflects the geographic years, corrosion on fixings of aluminium Durability appraisals of building products environment of where the building composite panels (ACPs) had caused a are required before a new product is materials will be used. range of failures in commercial buildings deemed to be fit for installation in a new “Thorough appraisals give the clad using this material, resulting in panels building. This requires an independent construction industry and asset owners becoming loose and allowing water to assessment of the building product, system confidence that the new products have enter the building envelope. design, material corrosion resistance, and been subjected to a robust technical examination by experts before the product is released into the market,” stated Boulton “Some failures in the ongoing leaky building crisis have been caused by water ingress behind inadequately designed or installed cladding systems which resulted in corrosion of hidden metal fixings.” Boulton added. When plastics eventually become brittle due to UV exposure, they no longer afford the protection for which they were designed. There have been instances of objects falling through polycarbonate canopies and injuring people below. While the most visible degradation effect on polymers is an aesthetic one where a grey-white powdery substance forms on the surface, there are many other less obvious effects such as PVC guttering and downpipes developing cracks and leaks that could allow water to get inside the building envelope.

Construction Engineering Australia • Oct/Nov 2016 53 ACA CORROSION FEATURE

Corrosion in concrete construction Billions of dollars are invested in reinforced The traditional method of concrete concrete buildings and structures around repair is to remove the cracked and spalling the world. Corrosion of the reinforcing concrete to a depth of 20-30mm behind the steel in concrete is a global problem that reinforcing bars to fully expose the rusted causes a range of economic, aesthetic and material and remove the contaminated utilisation issues. However, if corrosion concrete from the steel. All the corroded effects are considered in the design phase material is then removed and the steel and the right decisions made prior to treated or replaced, after which specialist construction, buildings can be built to last repair concrete mortars are applied and the and protected for as long as possible. surface made good. A modern development Corrosion in all its forms has been is for the repair mortars to be polymer Association (ACA)'s Corrosion & Prevention estimated to cost government and industry modified to improve adhesion and resist 2016 conference in Auckland in November. more than three per cent - or multiple billions further ingress of contaminants. Coatings The latest advances in corrosion of dollars - of global GDP each year. Effective are commonly used in combination with management processes and technology will corrosion management strategies can help patch repairs to reduce further entry of be presented as part of the various technical reduce this cost. carbonation or chlorides. streams during C&P2016. Other topics The corrosion of steel in concrete is These “patch repairs” that remove covered at the conference include advances accelerated in harsh environments - the contaminated concrete from the in sensing & monitoring; asset management; especially coastal, tropical or desert - where deteriorating sections often do not cathodic protection; concrete corrosion and high salt levels or extreme temperatures can address this hidden corrosion and result in repair; corrosion mechanisms, modelling and accelerate the rate of decay. Usually, the accelerated deterioration to the surrounding prediction; materials selection and design, most exposed elements deteriorate first but areas, commonly failing again within 3-5 and protective coatings. because the active corrosion may take 5 to years. For registrations or to download the 15 years to initiate cracks in the concrete, The main alternative to patch repair is full conference program, please visit: much of the actual corroded reinforcement Cathodic Protection (CP) which is where a www.acaconference.com.au is not visible. As the degradation of the steel small, permanent current is passed through and weakening of the concrete occurs from the concrete to the reinforcement in order to the inside and may not be seen for many virtually stop the corrosion of the steel. ABOUT THE AUSTRALASIAN CORROSION ASSOCIATION years, it is often referred to as 'concrete CP minimises the amount of concrete cancer'. that needs to be removed, with only the The Australasian Corrosion Association Incorporated The alkaline (high pH) conditions in spalled and delaminated concrete required (ACA) is a not-for-profit, concrete forms a passive film on the surface to be repaired. Once installed, the ongoing industry association, of the steel reinforcing rods, thus preventing corrosion can be controlled for the long established in 1955 to service the needs of Australian and or minimising corrosion. Reduction of the term, eliminating future spalling and New Zealand companies, pH caused by “Carbonation” or ingress deterioration even in severely chloride or organisations and individuals of chloride (salt) causes the passive film carbonation contaminated concrete. involved in the fight against corrosion. The vision of the ACA is to reduce the impact of corrosion. to degrade, allowing the reinforcement Prevention and remediation of concrete For further information, please visit the web site: to corrode in the presence of oxygen and corrosion will feature in several seminars www.corrosion.com.au moisture. during the Australasian Corrosion

54 Construction Engineering Australia • Oct/Nov 2016 PROUDLY PRESENTED BY:

MAJOR SPONSOR: MEDIA PARTNER:

www.acaconference.com.au ACA CORROSION FEATURE

researchers and industry practitioners who combat corrosion on a daily basis. More than 450 delegates are expected to attend the conference and extensive exhibition of key industry suppliers. The diverse technical streams will showcase the latest developments in corrosion prevention, management and mitigation. The broad themes of the technical seminars are coatings, concrete & asset management, the oil & gas and offshore industry, and research. Topics covered will range from fundamental corrosion science to hands-on application including advances in sensing & monitoring; asset management; cathodic protection; concrete C&P2016 corrosion and repair; corrosion mechanisms, modelling and prediction; materials selection and design, and protective coatings. to showcase corrosion Dr Patricia Shaw, Better Buildings Research Team Leader at BRANZ, will deliver the PF Thompson Memorial Lecture in 2016 covering the prevention advances corrosion of polymeric materials. The lecture commemorates the work of Corrosion is a continuing challenge to industries and governments around corrosion science pioneer, P F Thompson, and has been delivered every the world. It has been estimated that more than three per cent of global year at the ACA's annual conference since 1951. GDP each year is spent on corrosion mitigation and repair, making it vital As in past years, C&P2016 will give delegates many opportunities to that the latest technologies and practices are applied to managing this network with colleagues and peers, in addition to being a source for the insidious threat. latest information concerning corrosion prevention, control and repair. To support and promote all efforts to minimise the impact of corrosion, This conference will be of value to people working in a wide range of the Australasian Corrosion Association (ACA) will present Corrosion & industries, including construction, oil & gas, mining, cultural and historical Prevention 2016 Conference in Auckland, New Zealand in November. materials preservation, power generation, maritime, asset management, Industry experts will deliver six plenary addresses - including the PF food processing, and defence. Thompson Lecture - and 83 presentations across four technical streams, Places are still available for the conference. For registrations and to in addition to seven forums. Staged in Auckland's Sky City Convention download a full Conference Program, please visit: Centre between 13-16 November 2016, C&P2016 will bring together leading www.acaconference.com.au

56 Construction Engineering Australia • Oct/Nov 2016 Steel Compliance. If you don’t check for it, you might as well chuck it.

A factory production once-off assessment is not enough to assure steel compliance.

• As construction professionals using non-compliant steel could be your worst decision. • Engineers,certifiersorsuppliershavetheresponsibilityandpowertorefusethe useofunidentifiableornon-compliantsteel. • Youmanagetherisktohumansafety,reputation,livelihoodandcost. • Checkyoursteelproducts’compliancetoAS/NZSStandardsandbuildingcodes. • Control your risks of non-compliance and reduce your liability through simple web downloads of ACRS Certificates at www.steelcertification.com Don’t overlook steel compliance, look into ACRS first.

ACRS – Independent Third Party Call ACRS on 02 9965 7216 email [email protected] or visit www.steelcertification.com Australasian Standards Certification & Verification of Reinforcing, Prestressing ACRS – The Australasian Certification Authority for Reinforcing and Structural Steels Ltd ABN 40 096 692 545 & Structural Steels Compliance. CONCRETE VISION

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Construction Engineering Australia.indd 1 27.09.2016 10:12:23