ARD PRODUCT SPEC INSTANTANEOUS WATER HEATER &HEAT EXCHANGER APPLICATIONS 2600 EMRICK BLVD • BETHLEHEM, PA 18020 • USA •800-922-0085 • WWW.WARRENCONTROLS.COM •800-922-0085 PA USA 18020• BETHLEHEM, • BLVD EMRICK 2600 DEPENDABLE, RUGGED, PRECISION CONTROLVALVESANDACCESSORIES FAIL-SAFE CONTROL VALVE CONTROL FAIL-SAFE MODULATING FOR OF CONTROL ARA Fast Electrically ActuatedValves ARB ______MODELS______ARD ______Valves; 2-1/2” - 6” ARC ______ARB ______ARA SERIES SIZES: 1/2 TO 2INCHES ARIA - - - - 2-Way & 3-Way, Flanged, Cast Iron Cast Flanged, 3-Way, & 2-Way 2-Way, Flanged Steel Cage Valves; Cage Steel Flanged 2-Way, 3-Way ,Flanged Steel Mix Valves; Mix Steel ,Flanged 3-Way 1/2” -2” 2” - 1/2” Valve; SS & 1/2” -2” 2-Way & 3-Way, NPT Threaded Bronze Threaded NPT 3-Way, & 2-Way ARC ARIA_PS_ARD_NoRev_0118 ARD
ARIA™ OVERVIEW
ARIA SERIES: small frame actuators HIGH QUALITY, MODULATING, LINEAR, INDUSTRIAL ELECTRIC VALVE ACTUATOR
At 2mm/sec travel speed (12 seconds/inch), the ARIA Series The stroke is measured and controlled by a linear 12 Bit Hall Actuators incorporate spring-fail open or closed (model sensor. In case of mains power loss, the stroke movement is dependent) on loss of power or signal. The actuator is mounted in OPEN or CLOSE direction by spring force. Electrical wiring is onto the control valve via pillars and mounting base and terminated at a terminal block under the actuator cover. attached via a yoke locknut. The actuator stem and valve stem are connected as well. The ARIA Series actuated control valves are ideally suited for challenging, modulating, industrial processes that require Based on a brushless DC motor (BLDC) the generated torque is electric actuation with the actuation speed and reliability of transmitted via a multi-stage spur gear onto a spindle nut. The pneumatics. spindle nut transmits the input torque into an axial thrust force of 450 Lbf, via a spindle. The linear stroke is transmitted to the valve spindle by a coupling piece.
1 2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com ARIA_PS_ARD_NoRev_0118 MODEL: ARD Compact Globe Control Valves
Stem Wipers provide outstanding packing protection and Type 40 stem stability. Two-Way Single Seat Dual Point PEEK Bearing Plug Guiding Unbalanced Valve with provides both stability Cage-Retained Seat and low friction, resulting in lowest hysteresis and precision control. Graphalloy Bearings for higher temperature with Extension Bonnet. Bolted Bonnet and Cage-Retained Seat make the valve ideal for easy access, maintenance, and trim inspection.
Rugged Body with a selection of port reductions.
Low Profile Design offers footprint minimizing valuable space consumption, yet conforms to ANSI/ISA standards for NPT, Flanged and Socket Weld ends. Trim Choices Available includes 316SS, Alloy 6, PEEK and PTFE.
Description Warren Controls Compact Globe Control Valves feature rugged high efficiency bodies of steel or stainless steel, with cage-retained seats for ease of maintenance, and a variety of trim materials and Type 48 port sizes. The equal percentage and linear plugs provide excellent modulating control of a wide variety of fluids. The Series AMD is Low Flow Trim ideally suited where value and long life are important objectives for applications including but not limited to the Chemical, Food & Choices Available Beverage, General Service, Marine, Pulp & Paper, Refining, District Include 316SS, Energy and Pharmaceutical Industries with temperatures from PEEK and PTFE —20 to 550°F, severe service, dirty fluids, high pressure drops, and corrosive fluids.
Series ARIA ARIA_PS_ARD_NoRev_0118 2 TABLE OF CONTENTS
Features and Advantages...... 4 Body Style Versus Application...... 5 Valve Specifications...... 6 ARD Attribute Selection Criteria...... 7-8 Details of Construction...... 9-16 ARIA Actuator Specifications...... 17-18 Factory Default Softtware Settings & Alternate Software Settings �����������������������������������������������������������������������������������������������������������������������������18 Blankets & Actuator Orientations...... 19-22 Flow Coefficients (Cv) Versus Travel ...... 23-24 Close-Off ∆P Ratings...... 24 Dimensions and Weights...... 25-26 Sizing Reference and Load Sizing Calculations ������������������������������������������������������������������������������������������������������������������������������������������������������������������27 Material Choices & Fluid Temperature Limits...... 28 Configurations...... 29-30
AGENCY APPROVALS
CRN REGISTERED
3 2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com ARIA_PS_ARD_NoRev_0118 FEATURES & ADVANTAGES
RUGGEDNESS AND HIGH PERFORMANCE Features Advantages Compact rugged valve body Reduces envelope size and weight without sacrificing pressure boundary integrity or high Cv’s. Valve bodies machined in single operation in 4 axis computer numerical controlled horizontal Precision manufactured valve components machining centers. Bodies and trim components held to exacting geometric tolerances ensuring smooth reliable operation of finished valve. Standard body materials are WCB steel and CF8M stainless steel. Bodies available custom cast in other Body materials specialized alloys specialized alloys. Trim components Durable rugged plug and seat construction shuts off tightly. Equal % or Linear plug Provides exceptional modulating control with 50:1 rangeability. Match valve size to line size and capacity to flow requirements. Maximizes performance. Prevents Reduced ports oversized valves. Simplifies piping. Reduces need for reducers or expanders. 1, 2, & 3 sizes reduced trim available. Alloy 6 wrapped stainless steel trim promotes long dependable service life in applications controlling Trim materials hard to handle fluids. 316 & 400 stainless steel trim, PEEK & TFE soft seat trim available for ANSI Class VI shut-off in non-corrosive non-erosive service. Oversized bearings and shafts Ideal for high pressure drops. Valve stem to plug connection Rigid connection provides zero backlash. Assures minimum dead band and hysteresis. Threaded valve stem connection and split stem Solid actuator interface. Provides zero backlash. Assures minimum dead band and hysteresis. connector Factory lubricated packing and valve stem Minimizes hysteresis from packing friction . Available Extension bonnet Allows for wide range of temperature applications.
INCREASED SERVICEABILITY AND REDUCED MAINTENANCE Features Advantages Integral valve body flanges Promote secure valve installations and piping integrity. Easy installation. Eliminate exposed line flange bolting. Shorten alignment and installation time. Many different classes of pi pe flanges. ANSI Standard valve body face to face Simplifies piping designs and layouts for new installations. Minimizes need to change piping in existing dimensions and bolt patterns installations. Easy actuator mounting & calibration Facilitates removal and installation for service and maintenance. Roller burnished valve stem Ultra smooth finish minimizes packing wear and maximizes life. Smooth function and minimum stick/slip. Bonnet and packing nut bearings and stem wiper Prevent external particles from infiltrating and damaging packing. Bolted bonnet and cage retained seat Provides fast easy access to trim. Speeds inspection and maintenance.
ESTABLISHED FEATURES & QUALITY Features Advantages Linear Control Valve Combines reciprocating globe valve ruggedness with linear actuators to produce heavy duty automatic throttling control valve which dependably controls fluids in process industries. Quality valve design & engineering Components and materials designed and selected to meet or exceed demanding applications, specifications, functional and chemical and temperature compatibility requirements. Product quality built on tried and tested designs and engineering. Fast electric actuators Full valve travel in approximately 8 seconds, mimics performance of pneumatic actuators. Incorporates mechanical Spring-Fail for loss of power for open or closed. Available for 24 Vac/Vdc or 115/230 Vac power sources. Using all common process signals (0-10 Vdc, 2-10 Vdc, 0-20mA, 4-20 mA) the analog controls and feedback signals are galvanically isolated. Also offer flow curve correction and split-range inputs as options, all in an IP67 enclosure. Factory testing and set-up Each control valve undergoes careful set-up and thorough testing by our highly skilled and experienced factory assembly personnel to ensure it is pre-set for its specified service.
Series ARIA ARIA_PS_ARD_NoRev_0118 4 BODY STYLE VERSUS APPLICATION
2-WAY VALVES (Control of Liquids, Gases, and Steam)
Type 40 2-Way Single Seat Unbalanced Type 48 2-Way Single Seat Low-Flow Valve with Cage Retained Seat Unbalanced Valve with Cage Retained Seat
The 5840 Valve is particularly effective for the control of liquids, gases, The 5848 Valve is particularly effective for the control of clean, very and steam. It is a suitable solution for applications with dirty fluids and low flow liquids, gases, and steam. ANSI Class IV and VI leakage ratings high pressure drops. ANSI Class IV and VI leakage ratings standard. standard. Available with Warren Class IV+ leakage rating for less leakage than ANSI See Table on page 24 for Fluid Temperature Limits Class IV (See Allowable Seat Leakage Class table on page 6). See Table on page 24 for Fluid Temperature Limits Sizes: 1/2, 3/4, 1 inch Body: WCB Steel or CF8M Stainless Steel Sizes: 1/2, 3/4, 1, 1-1/2, 2, inch 300 NPT, 300 Socketweld, 150LB Flange or Body: WCB Steel or CF8M Stainless Steel 300LB Flange 300 NPT or 300 Socketweld (1/2 thru 2), Trim: Modified Linear: 316 Stainless Steel; TFE or PEEK 150LB Flange or 300LB Flange (1/2 thru 4) Leakage Rating: ANSI Class IV (Stainless Steel Trim), Trim: EQ% or Linear: 316 Stainless Steel, Alloy 6 Wrapped ANSI Class VI (TFE and PEEK Trim) 316 SS, 400 Stainless Steel, or Alloy 6 Wrapped 400 Packing, LS EPDM Lip w/ PEEK Bearings SS; TFE or PEEK Type & L8 EPDM Lip w/ Z PEEK Bearings Leakage Ratings: ANSI Class IV (Stainless Steel and Alloy 6 Trim), Bonnet TS TFE V-Ring, Spring Loaded, w/ PEEK Bearings Warren Class IV+ (Stainless Steel and Alloy 6 Trim, Construction: T8 TFE V-Ring, Spring Loaded, w/ Z PEEK Bearings SPECIAL ORDER - Consult Factory) GS Adjustable Graphite w/ PEEK Bearings ANSI Class VI (TFE and PEEK Trim) G8 Adjustable Graphite w/ Z PEEK Bearings Packing, LS EPDM Lip w/ PEEK Bearings GG Adjustable Graphite w/ Graphite Gaskets, Type & L8 EPDM Lip w/ Z PEEK Bearings Copper Based Graphalloy Bearings & Extension Bonnet TS TFE V-Ring, Spring Loaded, w/ PEEK Bonnet (For NON-Oxidizing Media ONLY, Best Suited Construction: Bearings for Hot Water and Steam) T8 TFE V-Ring, Spring Loaded, w/ Z PEEK Bearings GL Adjustable Graphite w/ Graphite Gaskets, GS Adjustable Graphite w/ PEEK Bearings Nickel Based Graphalloy Bearings & Extension Bonnet G8 Adjustable Graphite w/ Z PEEK Bearings (For NON-Oxidizing Media ONLY, Best Suited for Heat GG Adjustable Graphite w/ Graphite Gaskets, Copper Transfer Oils) Based Graphalloy Bearings & Extension Bonnet (For G7 Adjustable Graphite w/ Graphite Gaskets, NON-Oxidizing Media ONLY, Best Suited for Hot Water Oxidation Resistant Graphalloy Bearings & Extension & Steam) Bonnet (For Oxidizing Media ONLY) GL Adjustable Graphite w/ Graphite Gaskets, Nickel Note: PEEK Bearings are best suited for water and Based Graphalloy Bearings & Extension Bonnet (For chemical applications. Z-PEEK Bearings are best NON-Oxidizing Media ONLY, Best Suited for Heat suited for steam applications. Transfer Oils) Rangeability: 40:1 for Cv 0.75 G7 Adjustable Graphite w/ Graphite Gaskets, 30:1 for Cv 0. 50 Oxidation Resistant Graphalloy Bearings & Extension 20:1 for Cv 0.25 Bonnet (For Oxidizing Media ONLY) Note: PEEK Bearings are best suited for water and chemical applications. Z-PEEK Bearings are best suited for steam applications. Rangeability: 50:1
5 2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com ARIA_PS_ARD_NoRev_0118 VALVE SPECIFICATIONS
2-WAY VALVES (Control of Liquids, Gases, and Steam)
BODY PRESSURE-TEMPERATURE RATINGS: 300 300 Temperature 150 FLG 150 FLG NPT, SWE, NPT, SWE, (F) Steel St Steel or FLG Steel or FLG Steel -20° To 100°F 285 740 275 720 150° 272 710 255 670 175° 266 695 245 645 200° 260 680 235 620 225° 252 673 230 605 250° 245 667 225 590 275° 237 661 220 575 300° 230 655 215 560 325° 222 650 210 548 350° 215 645 205 537 375° 207 640 200 526 400° 200 635 195 515 450° 185 620 182 497 500° 170 605 170 480 550° 155 587 155 465 Pressure ratings are PSIG For applications below 32° consult factory
Body Pressure — Temperature Ratings conform to ANSI based on body/flange rating and body material. As the fluid temperature increases, the maximum allowable internal pressure decreases. Verify maximum pressures and temperatures prior to selecting body material and body/flange rating. FLOWING NOTE: TRIM DIFFERENTIAL Approaching limits for MATERIALS PRESSURE LIMIT continuous 316 Stainless Steel 100 PSID use will reduce TFE 15 PSID trim life. For PEEK 100 PSID continuous 400 Stainless Steel 200 PSID use, stay within Alloy 6 300 PSID half of rated maximum. NOTE ON BEARINGS: PEEK or Z PEEK Bearings should not be used for temperatures above 450ºF or flowing differential pressure above 300 PSIG.
ALLOWABLE SEAT LEAKAGE CLASSES
Relative Seat Leakage Class Maximum Seat Leakage Test Fluid Test Pressure Tightness ** ANSI Class IV 0.01% of rated CV Water 45 to 60 PSI 50 Warren Class IV+ (linear) 0.02 ml /min/inch of trim size/ ∆P(PSI) Water Max Operating ∆P 6,000 Class VI Class VI about 0.9 ml/min * Air 50 PSI 600,000
* Leakage rate varies by valve size, Refer to the ANSI/FCI Standard 70.2. ** Relative to ANSI Class II Leakage Class Maximum Seat Leakage of 0.5% at rated Cv.
Class IV + is not an ANSI/FCI Designation, but a proprietary classification invented and used by Warren Controls, achievable with Metal seats. It is available as a SPECIAL ORDER. Consult Factory with fluid, shut- off pressure, temperature and special pricing.
ANSI Class VI is reserved for soft seated valves, available with PTFE or PEEK seat inserts.
Series ARIA ARIA_PS_ARD_NoRev_0118 6 ARD ATTRIBUTE SELECTION CRITERIA
TRIM STYLE: TRIM MATERIAL
EQUAL % VS. LINEAR 316 STAINLESS STEEL Trim style describes how the plug’s shape (style) 316 stainless steel is our most common and lowest cost trim material choice. changes a valve’s capacity as the plug moves (travels) 316 stainless steel trim is suitable for flowing differential pressures up to 100 inside it. With the Equal % Trim Style, the shape of the psig, is capable of tight Class IV and Class IV+ leakage ratings, is corrosion plug produces an equal percentage change in capacity resistant to many fluids, but is less erosion resistant than Alloy 6 wrapped for each equal incremental change in travel. As a typical trims. It contains nickel and molybdenum, and a greater amount of case this results in 3% of capacity at 10% of travel, chromium, making it more corrosion resistant than 400 series stainless steel 4.4% of capacity at 20% of travel, 6.7% of capacity at 30% of travel, on up to 100% of capacity at 100% of travel. With the Linear Trim Style, the shape of the plug TFE SOFT SEAT produces a linear incremental change in capacity for TFE is our most common choice for a resilient trim material. TFE soft each incremental change in travel. This results in 10% seat trim is suitable for flowing differential pressures up to 15 PSIG and of capacity at 10% of travel, 20% of capacity at 20% of temperatures to 250ºF, is capable of our tightest Class VI leakage rating, is travel, 30% of capacity at 30% of travel, on up to 100% corrosion resistant to many fluids, but is much less erosion resistant than of capacity at 100% of travel. Compared to the Linear other trim materials. TFE soft seat trim is not recommended for use in valves Trim Style, the Equal % Trim Style produces smaller with socket weld end connections. When the valve is being installed in the capacities for equal travels. This makes the Equal % Trim piping, the heat generated by the welding process may damage the soft Style better suited for flows that are a small percentage seat. Consult the factory if the application requires a soft seat in a valve with of its total capacity, which may occur if the valve is not a socket weld end connection. operating near full capacity, or when flows vary widely over time. The Linear Trim Style is better suited for flows that are a larger percentage of its total capacity which PEEK SOFT SEAT may occur if the valve is operating near full capacity and PEEK remains harder than TFE at higher temperatures making it our most flows are more steady over time. durable choice for a resilient trim material. PEEK soft seat trim is suitable for flowing differential pressures up to 100 PSIG and temperatures to 450F, is capable of our tightest Class VI leakage rating, is corrosion resistant to many MODIFIED LINEAR fluids, but is much less erosion resistant than other trim materials. PEEK Trim style describes how the plug’s shape (style) changes soft seat trim is not recommended for use in valves with socket weld end a valve’s capacity as the plug moves (travels) inside it. connections. When the valve is being installed in the piping, the heat With the Modified Linear Trim Style, the shape of the generated by the welding process may damage the soft seat. Consult the plug produces an incremental change in capacity that factory if the application requires a soft seat in a valve with a socket weld falls between that of the EQ% and Linear Trim Styles. end connection. This results in 5% of capacity at 10% of travel, 11% of capacity at 20% of travel, 17% of capacity at 30% of travel, on up to 100% of capacity at 100% of travel. This ALLOY 6 WRAPPED 316 STAINLESS STEEL makes the Modified Linear Trim Style suitable for flows Alloy 6 wrapped 316 stainless steel is an extremely durable choice for trim ranging from a small to large a percentage of its total material. Alloy 6 wrapped trim is suitable for flowing differential pressures capacity. up to 300 psig, is capable of tight Class IV leakage rating. While somewhat corrosion resistant, Alloy 6 wrapped trim is particularly well suited to wear longer in a cavitation prone environment. Alloy 6 wrapped 316 stainless steel is more corrosion resistant, but less erosion resistant, than Alloy 6 wrapped 400 stainless steel trim.
400 STAINLESS STEEL 400 stainless steel is our most durable stainless steel trim material choice. 400 stainless steel trim is suitable for flowing differential pressures up to 200 PSIG, is capable of tight Class IV and Class IV+ leakage ratings, is corrosion resistant to many fluids, but is less erosion resistant than Alloy 6 wrapped trims. 400 stainless steel contains a greater amount of carbon, so it can be heat treated, making it harder and more erosion resistant than 316 stainless steel.
ALLOY 6 WRAPPED 400 STAINLESS STEEL Alloy 6 wrapped 400 stainless steel is an extremely durable choice for trim material. Alloy 6 wrapped trim is suitable for flowing differential pressures up to 300 PSIG, is capable of tight Class IV and Class IV+ leakage ratings. While somewhat corrosion resistant, Alloy 6 wrapped trim is particularly well suited to wear longer in a cavitation prone environment. Alloy 6 wrapped 400 stainless steel is more erosion resistant, but less corrosion resistant, than alloy 6 wrapped 316 stainless steel trim.
7 2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com ARIA_PS_ARD_NoRev_0118 ARD ATTRIBUTE SELECTION CRITERIA
PACKING TYPE: BONNET CONSTRUCTION
TEFLON V-RING PEEK BEARINGS Teflon v-ring packing is the most common choice for steam Bonnet constructions using PEEK Bearings are our most and most chemical applications. Teflon v-ring packing is common and lowest cost choices for water and chemical good from 60°F to 450°F. TFE v-ring packing is not suitable applications. PEEK bearings are good to 450ºF. PEEK Bearings for service below 60°F. are used with EPDM lip, teflon v-ring, graphite, or vacuum service packing.
EPDM LIP EPDM lip packing is commonly used for water packing. EPDM Z PEEK BEARINGS lip packing is good from -20°F to 400°F. EPDM lip packing is Bonnet constructions using Z PEEK Bearings are our most not suitable for fluids containing or contaminated with oil. common and lowest cost choices for steam applications. Z For applications from 32°F to -20°F when condensation on PEEK bearings are good for temperatures up to 450°F. Z PEEK the stem can turn to ice (consult factory) an optional stem bearings are used with EPDM lip, teflon v-ring, graphite, or heater is also recommended. vacuum service packing.
GRAPHITE GRAPHALLOY BEARINGS WITH EXTENSION BONNET Graphite packing is our most durable packing material Bonnet constructions using Graphalloy bearings with an choice. Graphite packing is good from -20°F to 800°F and extension bonnet are the preferred choice for applications is required for temperatures above 450°F to the valve’s greater than 450°F. Three kinds of Graphalloy bearings are limit of 800°F. For applications from 32°F to -20°F when available. Copper based Graphalloy bearings are good from condensation on the stem can turn to ice (consult factory) an -20°F to 750°F for non-oxidizing media ONLY and are best optional stem heater is also recommended. suited for hot water and steam. Nickel based Graphalloy bearings are good from -20°F to 750°F for non-oxidizing media ONLY and are best suited for heat transfer oils. VACUUM SERVICE Oxidation resistant Graphalloy bearings are good from -20°F Vacuum service packing is teflon v-ring packing that is to 800°F for oxidizing media. Bonnet constructions using designed for use when the pressure inside the valve is lower Graphalloy bearings with an extension bonnet are used with than the atmospheric pressure outside the valve. Like teflon graphite packing and graphite gaskets. This construction v-ring packing, vacuum service packing is good from 60°F is commonly selected for higher temperature applications to 450°F. Vacuum service packing is not suitable for service where it is necessary to have space between the actuator below 60°F. and valve.
Series ARIA ARIA_PS_ARD_NoRev_0118 8 TYPE 40 CONSTRUCTION DETAILS
BODY MATERIALS CODE W WCB BODY CODE P PEEK SOFT SEATS Item Part Nomenclature Materials Item Part Nomenclature Materials 4 YOKE LOCKNUT PLATED STEEL 1 VALVE STEM 316 SST 10 HEX HEAD CAPSCREW ALLOY STEEL GR B7 18 CAGE 316 SST 12 BONNET STEEL A216 WCB 20 SEAT RING 316 SST 22 VALVE BODY STEEL A216 WCB 29 DISC HOLDER 316 SST 30 DISC REINFORCED PEEK 31 DISC RETAINER 316 SST 32 SELF-LOCKING NUT 18-8 SST CODE F CF8M BODY 33 INSERT REINFORCED PEEK Item Part Nomenclature Materials 34 RETAINER 316 SST 4 YOKE LOCKNUT 300 SERIES SST 10 HEX HEAD CAPSCREW SST GR B8M CLASS 2 12 BONNET SST A351 CF8M CODE 6 ALLOY 6 WRAPPED 316 STAINLESS STEEL TRIM 22 VALVE BODY SST A351 CF8M Item Part Nomenclature Materials 1 VALVE STEM 316 SST 18 CAGE 316 SST TRIM MATERIALS 19 PLUG 316 SST/ ALLOY 6 INLAY CODE S 316 STAINLESS STEEL TRIM 20 SEAT RING 316 SST/ ALLOY 6 INLAY Item Part Nomenclature Materials 1 VALVE STEM 316 SST 18 CAGE 316 SST
19 PLUG 316 SST CODE 7 400 STAINLESS STEEL TRIM 20 SEAT RING 316 SST Item Part Nomenclature Materials 1 VALVE STEM 316 SST 18 CAGE 316 SST 19 PLUG 400 SST TFE SOFT SEATS CODE T 20 SEAT RING 400 SST Item Part Nomenclature Materials 1 VALVE STEM 316 SST 18 CAGE 316 SST CODE 8 ALLOY 6 WRAPPED 400 STAINLESS STEEL TRIM 20 SEAT RING 316 SST Item Part Nomenclature Materials 29 DISC HOLDER 316 SST 1 VALVE STEM 316 SST 30 DISC REINFORCED PTFE 18 CAGE 316 SST 31 DISC RETAINER 316 SST 19 PLUG 400 SST/ ALLOY 6 INLAY 32 SELF-LOCKING NUT 18-8 SST 20 SEAT RING 316 SST/ ALLOY 6 INLAY 33 INSERT REINFORCED PTFE 34 RETAINER 316 SST
9 2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com ARIA_PS_ARD_NoRev_0118 TYPE 40 CONSTRUCTION DETAILS
PACKING TYPE CODE G COPPER BASED GRAPHALLOY BEARINGS CODE T TEFLON V-RING PACKING & W/ EXTENSION BONNET V TEFLON V-RING PACKING VACUUM SERVICE Item Part Nomenclature Materials Item Part Nomenclature Materials 7 V-RING PACKING SET PTFE 2 PACKING NUT 316 SST 8 LOAD WASHER 316 SST 11 BOX RING 316 SST 12 EXTENSION BONNET AS SPECIFIED 9 PACKING SPRING 316 SST 14 BONNET GASKET GRAPHITE 15 CAGE SPRING INCONEL/ GRAPHITE 21 SEAT GASKET GRAPHITE CODE L EPDM LIP PACKING 23 BEARING GRAPHALLOY GRADE Item Part Nomenclature Materials GM 320.3 26 PACKING RING BRAIDED GRAPHITE 37 LIP PACKING SET EPDM 28 RETAINING RING 316 SST 35 RETAINER WASHER 316 SST
CODE G GRAPHITE PACKING UPPER BEARING AND 316 SST/ GRAPHALLOY 36 RETAINER SUBASSY GRADE GM 320.3 Item Part Nomenclature Materials 24 PACKING CARTRIDGE DIE-FORMED GRAPHITE NICKEL BASED GRAPHALLOY BEARINGS CODE L W/ EXTENSION BONNET 25 SPACER 316 SST 26 PACKING RING BRAIDED GRAPHITE Item Part Nomenclature Materials 2 PACKING NUT 316 SST 27 PACKING RING DIE-FORMED GRAPHITE 11 BOX RING 316 SST 12 EXTENSION BONNET AS SPECIFIED 14 BONNET GASKET GRAPHITE BONNET CONSTRUCTION 15 CAGE SPRING INCONEL/ GRAPHITE 21 SEAT GASKET GRAPHITE PEEK BEARINGS CODE S GRAPHALLOY GRADE 23 BEARING GM 111.3 Item Part Nomenclature Materials 26 PACKING RING BRAIDED GRAPHITE 2 PACKING NUT 316 SST 28 RETAINING RING 316 SST 3 STEM WIPER GRAPHITE FILLED TFE/ SST 35 RETAINER WASHER 316 SST 5 PACKING RETAINER 316 SST UPPER BEARING AND 316 SST/ GRAPHALLOY 6 SLEEVE BEARING REINFORCED PEEK 36 RETAINER SUBASSY GRADE GM 111.3 11 BOX RING 316 SST
13 WIPER RETAINER 316 SST OXIDATION RESISTANT GRAPHALLOY BEARINGS 14 BONNET GASKET NONASBESTOS CODE 7 W/ EXTENSION BONNET 15 CAGE SPRING 316 SST/ PTFE 16 FLANGED BEARING REINFORCED PEEK Item Part Nomenclature Materials 21 SEAT GASKET NONASBESTOS 2 PACKING NUT 316 SST 11 BOX RING 316 SST CODE 8 Z PEEK BEARINGS 12 EXTENSION BONNET AS SPECIFIED Item Part Nomenclature Materials 14 BONNET GASKET GRAPHITE 2 PACKING NUT 316 SST 15 CAGE SPRING INCONEL/ GRAPHITE 3 STEM WIPER GRAPHITE FILLED TFE/ SST 21 SEAT GASKET GRAPHITE 5 PACKING RETAINER 316 SST GRAPHALLOY GRADE 6 SLEEVE BEARING REINFORCED PEEK 23 BEARING GM GDG-2 11 BOX RING 316 SST 26 PACKING RING BRAIDED GRAPHITE 13 WIPER RETAINER 316 SST 28 RETAINING RING 316 SST 14 BONNET GASKET NONASBESTOS 15 CAGE SPRING 316 SST/ PTFE 35 RETAINER WASHER 316 SST 16 FLANGED BEARING Z PLASTIC (PEEK BASE) UPPER BEARING AND 316 SST/ GRAPHALLOY 36 RETAINER SUBASSY GRADE GM GDG-2 21 SEAT GASKET NONASBESTOS
Series ARIA ARIA_PS_ARD_NoRev_0118 10 TYPE 48 CONSTRUCTION DETAILS
BODY MATERIALS
PEEK SOFT SEATS CODE W WCB BODY CODE P Item Part Nomenclature Materials Item Part Nomenclature Materials 1 VALVE STEM 316 SST 4 YOKE LOCKNUT PLATED STEEL 18 CAGE 316 SST 10 HEX HEAD CAPSCREW ALLOY STEEL GR B7 19 PLUG 316 SST 12 BONNET STEEL A216 WCB 20 SEAT RING 316 SST 22 VALVE BODY STEEL A216 WCB 33 INSERT REINFORCED PEEK 34 RETAINER UNS S21800
CODE F CF8M BODY PACKING TYPE Item Part Nomenclature Materials TEFLON V-RING PACKING & 4 YOKE LOCKNUT 300 SERIES SST CODE T V TEFLON V-RING PACKING VACUUM SERVICE 10 HEX HEAD CAPSCREW SST GR B8M CLASS 2 Item Part Nomenclature Materials 12 BONNET SST A351 CF8M 7 V-RING PACKING SET PTFE 22 VALVE BODY SST A351 CF8M 8 LOAD WASHER 316 SST 9 PACKING SPRING 316 SST TRIM MATERIALS
CODE S 316 STAINLESS STEEL TRIM CODE L EPDM LIP PACKING Item Part Nomenclature Materials Item Part Nomenclature Materials 1 VALVE STEM 316 SST 18 CAGE 316 SST 37 LIP PACKING SET EPDM 19 PLUG 316 SST 20 SEAT RING UNS S21800 CODE G GRAPHITE PACKING Item Part Nomenclature Materials 24 PACKING CARTRIDGE DIE-FORMED GRAPHITE CODE T TFE SOFT SEATS Item Part Nomenclature Materials 25 SPACER 316 SST 1 VALVE STEM 316 SST 26 PACKING RING BRAIDED GRAPHITE 18 CAGE 316 SST 27 PACKING RING DIE-FORMED GRAPHITE 19 PLUG 316 SST 20 SEAT RING 316 SST 33 INSERT REINFORCED PTFE 34 RETAINER UNS S21800
11 2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com ARIA_PS_ARD_NoRev_0118 TYPE 48 CONSTRUCTION DETAILS
BONNET CONSTRUCTION
PEEK BEARINGS COPPER BASED GRAPHALLOY BEARINGS CODE S CODE G W/ EXTENSION BONNET
Item Part Nomenclature Materials Item Part Nomenclature Materials 2 PACKING NUT 316 SST 2 PACKING NUT 316 SST 3 STEM WIPER GRAPHITE FILLED TFE/ SST 11 BOX RING 316 SST 5 PACKING RETAINER 316 SST 12 EXTENSION BONNET AS SPECIFIED 6 SLEEVE BEARING REINFORCED PEEK 14 BONNET GASKET GRAPHITE 11 BOX RING 316 SST 15 CAGE SPRING INCONEL/ GRAPHITE 13 WIPER RETAINER 316 SST 21 SEAT GASKET GRAPHITE 14 BONNET GASKET NONASBESTOS GRAPHALLOY GRADE 15 CAGE SPRING 316 SST/ PTFE 23 BEARING GM 320.3 16 FLANGED BEARING REINFORCED PEEK 26 PACKING RING BRAIDED GRAPHITE 21 SEAT GASKET NONASBESTOS 28 RETAINING RING 316 SST 35 RETAINER WASHER 316 SST UPPER BEARING AND 316 SST/ GRAPHALLOY 36 RETAINER SUBASSY GRADE GM 320.3
Z PEEK BEARINGS CODE 8 NICKEL BASED GRAPHALLOY BEARINGS CODE L W/ EXTENSION BONNET Item Part Nomenclature Materials Item Part Nomenclature Materials 2 PACKING NUT 316 SST 2 PACKING NUT 316 SST 3 STEM WIPER GRAPHITE FILLED TFE/ SST 11 BOX RING 316 SST 5 PACKING RETAINER 316 SST 12 EXTENSION BONNET AS SPECIFIED 6 SLEEVE BEARING REINFORCED PEEK 14 BONNET GASKET GRAPHITE 11 BOX RING 316 SST 15 CAGE SPRING INCONEL/ GRAPHITE 13 WIPER RETAINER 316 SST 21 SEAT GASKET GRAPHITE 14 BONNET GASKET NONASBESTOS GRAPHALLOY GRADE 23 BEARING GM 111.3 15 CAGE SPRING 316 SST/ PTFE 26 PACKING RING BRAIDED GRAPHITE 16 FLANGED BEARING Z PLASTIC (PEEK BASE) 28 RETAINING RING 316 SST 21 SEAT GASKET NONASBESTOS 35 RETAINER WASHER 316 SST UPPER BEARING AND 316 SST/ GRAPHALLOY 36 RETAINER SUBASSY GRADE GM 111.3
OXIDATION RESISTANT GRAPHALLOY BEARINGS CODE 7 W/ EXTENSION BONNET
Item Part Nomenclature Materials 2 PACKING NUT 316 SST 11 BOX RING 316 SST 12 EXTENSION BONNET AS SPECIFIED 14 BONNET GASKET GRAPHITE 15 CAGE SPRING INCONEL/ GRAPHITE 21 SEAT GASKET GRAPHITE GRAPHALLOY GRADE 23 BEARING GM GDG-2 26 PACKING RING BRAIDED GRAPHITE 28 RETAINING RING 316 SST 35 RETAINER WASHER 316 SST UPPER BEARING AND 316 SST/ GRAPHALLOY 36 RETAINER SUBASSY GRADE GM GDG-2
Series ARIA ARIA_PS_ARD_NoRev_0118 12 SERIES: ARD Type 40 & 48 Construction Details
CONSTRUCTION DETAILS
NOTE: THE FOLLOWING SERIES OF DRAWINGS ARE OF THE COMMON CONFIGURATIONS USED. NOT ALL VARIATIONS ARE DEPICTED.
Type 40 TRIM SHOWN
BODY MATERIAL CODE W & F TRIM MATERIALS CODE S, 6 (Type 40) & S (Type 48) PACKING TYPE & BONNET CONSTRUCTION CODES TS, VS, T8 & V8
SEE PAGES 9 & 10 FOR TYPE 40 AND PAGE 11 & 12 FOR TYPE 48 PART NOMENCLATURE AND MATERIALS
Series ARIA ARIA_PS_ARD_NoRev_0118 13 SERIES: ARD Type 40 & 48 Construction Details
CONSTRUCTION DETAILS
1
19
Type 40 TRIM SIZE
20 Type 48 Type 40 TRIM SIZE
& Type 48 TRIM MATERIALS CODE S TRIM MATERIALS CODES T & P
SEE PAGE 9 & 10 FOR TYPE 40 AND PAGE 11 & 12 FOR TYPE 48 PART NOMENCLATURE AND MATERIALS
Series ARIA ARIA_PS_ARD_NoRev_0118 14 SERIES: ARD Type 40 & 48 Construction Details
CONSTRUCTION DETAILS
SEE PAGE 9 & 10 FOR TYPE 40 AND 11 & 12 FOR TYPE 48 PART NOMENCLATURE AND MATERIALS
Series ARIA ARIA_PS_ARD_NoRev_0118 15 SERIES: ARD Type 40 & 48 CONSTRUCTION DETAILS Construction Details
CODES G, L & 7
CODES GG, GL & G7
SEE PAGE 9 & 10 FOR 5840 AND 11 & 12 FOR TYPE 48 PART NOMENCLATURE AND MATERIALS
Series ARIA ARIA_PS_ARD_NoRev_0118 16 ARIA ACTUATOR SPECIFICATIONS ARIA SERIES: small frame actuators FAST-ACTING, MODULATING, LINEAR, INDUSTRIAL ELECTRIC VALVE ACTUATOR
For smaller sized control valves, this compact design packs a nice set of features at an economical price point. The Brushless DC motor ensures long life.
Robust industrial design with polycarbonate cover, enclosure IP65 / NEMA4X
Compact design with low installation height, durable aluminium gearbox
SPRING FAIL
Integrated power spring for fail safe function in case of loss of power supply, either extending or retracting actuator stem
DESIGN FEATURES
Contactless, non- Manual operation wearing travel with push buttons detection with Hall Brushless DC motor (BLDC). Controller or handwheel. sensor for exact with integrated positioner function. Status Parameter setting positioning display and automatic commissioning via DIP switches
17 2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com ARIA_PS_ARD_NoRev_0118 ARIA ACTUATOR SPECIFICATIONS
ADDITIONAL ARIA SPECIFICATIONS UNITS SPECIFICATIONS Power Supply 24 VAC/DC, optionally wide range Thrust / Force (Lbf) 450 power supply (100-240 VAC) MAX Stroke (Inches) 1.375 Motor Protection Electronic motor current monitoring with safety cut-off Pillar distance, C to C (Inches) 4 Duty cycle as per IEC 60034-1,8 S2 30 min / S4 1200c/h - 50% ED Weight, approx. kg 5.6 (Lbs.) 12.3 Isolation Galvanically isolated inputs and outputs Permitted ambient temperature -4°F to 140°F (-20 to +60°C) Stroke Speed (Secs / 12 Resolution 200 Parts to full scale stroke Inch) Accuracy ±0.1 mA or ±50 mV Approximate Height (Inches) 11 Linearity ±1.0% Repeatability ±0.2% Approx. clearance above to remove cover (Inches) 3.25 Internal fault monitoring Thrust, set value, temperature, power supply Manual Override Electrically via 2 Binary control 24 - 230 VAC for ON/OFF service push buttons Control Signal and Feedback 0-20 mA, 4-20 mA, 0-10 V, 2-10 V, selectable (or split - ranges) What happens under the condition of Overvoltage/ Actuator engages Undervoltage on the power supply or loss of power. Spring Fail, to Open Mounting position Any position, except below horizontal or Closed, Depending Conduit entries Up to 3 each 1/2 NPT on model. Enclosure Rating NEMA 4X/IP67 Cover material Polycarbonate What happens under the condition of Loss of Control Actuator engages Signal. Spring Fail, to Open Gear case material High quality aluminium die casting, or Closed, Depending powder-coated (60 μm thickness) on model. Pillar material Steel 1.4104
FACTORY DEFAULT SOFTWARE SETTINGS & ALTERNATE SOFTWARE SETTINGS
Control Signal: • 4-20 mA (2-10 Vdc, wiring dependent)
Control Action: • Decreasing Signal Closes valve (2-way) closes Lower Port (3-Way)
Feedback Signal: • 4-20 mA (2-10 Vdc, wiring dependent)
Feedback Action: • Closing Valve (2-way), Lower Port Closing (3-Way); Decreases Signal
Control Signal Ranges: • 4-20 mA (2-10 VDC)
Series ARIA ARIA_PS_ARD_NoRev_0118 18 BLANKETS & ACTUATOR ORIENTATION
Fluid Temperature Limit Thresholds
The engineering data within our product specification will share information about MAX fluid temperature limits as if it is an absolute for any configurable valve assembly. It is not. The MAX fluid temperatures listed, sometimes as high as 800 Deg. F depending on the valve is only an absolute one for the valve body itself. It does not take into consideration the actuation or accessories. Actuators and accessories each have their own MAX ambient temperature limits that may be anywhere from 122 ºF to 250ºF depending on the items for the electronics or soft goods these items contain. It is nearly impossible to correlate JUST fluid temperature to determine when any of these actuators or accessories will have their ambient exceeded.
Predicting Safe Fluid Temperatures for Actuators & Accessories
THERE ARE SEVERAL FACTORS THAT DETERMINE FLUID TEMPERATURE LIMIT THRESHOLDS WHICH INCLUDE BUT ARE NOT LIMITED TO: • valve size • bonnet style/size • actuator orientation • conducted heat versus radiated heat • room ambient temperature • ventilation • distance from the valve body to the components of interest
With all of these variables it is a challenge to come up with reliable guidelines. However, we have attempted to do that in the table that follow on page 16. Realize these are only guidelines.
Actuator Mounting vs Insulating Blankets
When working with higher fluid temperatures, thermal insulating blankets can dramatically reduce surface temperatures on pipes, valves and other fixtures in a fluid control system such that the ambient room temperatures in these environments are dramatically reduced as well. This is often required for valve actuators and accessories to reliably survive when fluid temperatures rise well above the safe ambient temperatures of the devices. Radiant heat and convected heat are the major sources for damage to these actuators and accessories. When a valve actuator is mounted to the side of a valve there is still radiant heat but convected heat is mostly eliminated. For globe control valves, having the actuator mounted vertically above the valve is best for optimum valve packing life but will then suffer the most with both radiant and convected heat to deal with. Alternatives to blankets and the mounting orientation listed include longer yoke actuators and extension bonnets on valves. These put distance between the heat sources and the components you are trying to protect from heat.
19 2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com ARIA_PS_ARD_NoRev_0118 BLANKETS & ACTUATOR ORIENTATION
Actuator Mounting Orientations
VERTICAL ABOVE PIPING This is the recommended position for mounting as it is the best position to ensure the service life of the equipment; however this is where it will encounter the most heat.
45º FROM VERTICAL ABOVE PIPING ON EITHER SIDE You may mount in this position to try to reduce the heat in high temperature applications; however this will reduce the life of the packing.
90º TO PIPING HORIZONTAL ON EITHER SIDE This orientation provides the best temperature relief w/higher fluid temperatures but places the greatest strain on the valve packing, reducing packing life. ! NEVER MOUNT BELOW The table that follows on page 16 will identify temperature ranges, CENTERLINE OF PIPE valve size ranges, actuator orientation and use of thermal blankets to determine what is required to get longevity out of your actuators.
Choose the right blanket
vs
At Warren Controls our AcoustiGuard™ & ThermiGuard™ blankets are nearly identical. In fact they have identical thermal properties. The AcoustiGuard™ has an additional layer of high density barium sulfate vinyl reflector for sound reflection. Each blanket is specifically designed in a one or two piece design that is made to be easily removable for valve servicing. When used in conjunction with high temperature fluids, significant energy savings, lower surface & ambient temperatures and a safer environment for employees are just some of the benefits.
Series ARIA ARIA_PS_ARD_NoRev_0118 20 BLANKETS & ACTUATOR ORIENTATION
Whether you need to lower your mechanical room temperature, protect your actuator, avoid getting burned, reduce harmful noise or save energy our blanket wraps are your solution!
AcoustiGuard™ & ThermiGuard™ are custom fit high quality AcoustiGuard Insertion Loss insulation blanket systems pre-engineered to either reduce harmful Sound Pressure Levels noise, or save energy by retaining radiant heat. Both are designed to 107 dBA Source A-Weighted Linear Weighted Measurements Measurements improve the surrounding work environment. While AcoustiGuard™ Test Frequency Noise Reduction Insertion Loss (In is designed to act as a “sound attenuation” and thermal barrier, (In Hz) (In dBA) dBA) 100 13 13 ThermiGuard™ is capable of withstanding weather conditions and 125 14 13 chemical environments. Both are capable of withstanding maximum 160 13 13 service temperatures of 450oF (AcoustiGuard™ & ThermiGuard™) 200 13 13 or up to 800oF with the High Temperature option. Any piece will 250 13 12 315 15 15 not exceed 40 pounds. AcoustiGuard™ comes with 2 fastening 400 19 19 options: Lacing Pins & Metal “D” Ring Strap with Velcro Tab. In 500 25 25 addition to these fastening options, ThermiGuard™ comes with 2 630 26 33 additional fastening options: Velcro Flaps & Side Release Buckles. 800 39 39 The AcoustiGuard™ & ThermiGuard™ products are designed to be 1000 38 39 1250 42 42 flexible and easier to install, easy to remove and reinstall, allowing 1600 43 43 quick access and easy equipment serviceability. 2000 43 43 • EASY TO INSTALL & REINSTALL 2500 44 44 3150 45 44 • CAN WITHSTAND UP TO 450oF OR 800oF 4000 44 45 • MULTIPLE FASTENING OPTIONS 5000 46 45
21 2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com ARIA_PS_ARD_NoRev_0118 BLANKETS & ACTUATOR ORIENTATION
Fluid Temperature Limit Guidelines ARIA SERIES • MODEL: ARD Ensures reliable, long-term performance of electric actuator. STANDARD BONNET
ACTUATOR Valves: 1/2” - 2” Valves: 2.5” - 4” ORIENTATION FLUID TEMPERATURE LIMIT Above the Valve 250oF N/A 45o To the Side of the Valve 325oF N/A Either way w/ ThermiGuard* 450oF N/A EXTENSION BONNET
ACTUATOR Valves: 1/2” - 2” Valves: 2.5” - 4” ORIENTATION FLUID TEMPERATURE LIMIT Above the Valve 325oF N/A 45o To the Side of the Valve 425oF N/A Either way w/ ThermiGuard* 800oF N/A
*Custom Fit Insulating Blankets, assumes pipes are insulated as well. These are simply rough guidelines and not absolute thresholds.
As a matter of reliability, for all steam applications ABOVE 15 PSI (250ºF), Warren Controls will require the use of a Thermiguard Insulating Blanket when actuator orientation is directly above the valve. Alternatively, the customer can opt in writing that they will take the responsibility for insulating the valve, and / or alternate actuator orientations.
THE MAXIMUM PERMITTED RUNNING AMBIENT TEMPERATURE FOR THE ARIA ACTUATOR IS 140ºF (60ºC). IF AN OVERTEMPERATURE EVENT OCCURS, THE ACTUATOR WILL STILL FAIL TO ITS PRESCRIBED FAILURE MODE.
Series ARIA ARIA_PS_ARD_NoRev_0118 22 FLOW COEFFICIENTS (CV) VERSUS TRAVEL
FLOW COEFFICIENTS (CV) VALVE 2-WAY SINGLE SEAT UNBALANCED Type 40 VALVE WITH CAGE-RETAINED SEAT Valve %Travel Size Trim Trim Port (IN) Size(N) Style Size 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% EQ% FULL 4.34 3.89 3.21 2.24 1.15 0.69 0.47 0.34 0.23 0.13 0.501 LINEAR FULL 4.34 3.91 3.47 3.04 2.60 2.17 1.74 1.30 0.87 0.43 EQ% 1SR 2.50 2.24 1.85 1.29 0.66 0.40 0.27 0.20 0.14 0.07 1/2 0.376 LINEAR 1SR 2.50 2.25 2.00 1.75 1.50 1.25 1.00 0.75 0.50 0.25 EQ% 2SR 1.25 1.12 0.93 0.65 0.33 0.20 0.14 0.10 0.07 0.04 0.251 LINEAR 2SR 1.25 1.13 1.00 0.88 0.75 0.63 0.50 0.38 0.25 0.13 EQ% FULL 11.4 10.2 8.44 5.89 3.02 1.81 1.24 0.89 0.62 0.33 0.876 LINEAR FULL 11.4 10.3 9.12 7.98 6.84 5.70 4.56 3.42 2.28 1.14 EQ% 1SR 5.00 4.48 3.70 2.59 1.33 0.80 0.55 0.39 0.27 0.15 0.501 LINEAR 1SR 5.00 4.50 4.00 3.50 3.00 2.50 2.00 1.50 1.00 0.50 3/4 TYPE 40 EQ% 2SR 2.50 2.24 1.85 1.29 0.66 0.40 0.27 0.20 0.14 0.07 0.376 LINEAR 2SR 2.50 2.25 2.00 1.75 1.50 1.25 1.00 0.75 0.50 0.25 2-WAY VALVE TYPICAL FLOW CURVE S EQ% 3SR 1.25 1.12 0.93 0.65 0.33 0.20 0.14 0.10 0.07 0.04 0.251 100 LINEAR 3SR 1.25 1.13 1.00 0.88 0.75 0.63 0.50 0.38 0.25 0.13 90 80 EQ% FULL 12.0 10.8 8.88 6.20 3.18 1.91 1.31 0.94 0.65 0.35 70 LINEAR 0.876 60 EQUAL% LINEAR FULL 12.0 10.8 9.60 8.40 7.20 6.00 4.80 3.60 2.40 1.20 CV 50 % 40 EQ% 1SR 5.00 4.48 3.70 2.59 1.33 0.80 0.55 0.39 0.27 0.15 30 0.501 20 LINEAR 1SR 5.00 4.50 4.00 3.50 3.00 2.50 2.00 1.50 1.00 0.50 10 1 0 EQ% 2SR 2.50 2.24 1.85 1.29 0.66 0.40 0.27 0.20 0.14 0.07 100 90 80 70 60 50 40 30 20 10 0 0.376 LINEAR 2SR 2.50 2.25 2.00 1.75 1.50 1.25 1.00 0.75 0.50 0.25 % TRAVEL EQ% 3SR 1.25 1.12 0.93 0.65 0.33 0.20 0.14 0.10 0.07 0.04 0.251 LINEAR 3SR 1.25 1.13 1.00 0.88 0.75 0.63 0.50 0.38 0.25 0.13 2832 TYPICAL FLOW CURVE EQ% FULL 24.0 21.5 17.8 12.4 6.36 3.82 2.62 1.87 1.30 0.70 120 1.251 110 LINEAR FULL 24.0 21.6 19.2 16.8 14.4 12.0 9.60 7.20 4.80 2.40 100 90 EQ% 1SR 12.0 10.8 8.88 6.20 3.18 1.91 1.31 0.94 0.65 0.35 80 1.5 0.876 70 UPPER
LINEAR 1SR 12.0 10.8 9.60 8.40 7.20 6.00 4.80 3.60 2.40 1.20 CV 60 LOWER % 50 COMBINED EQ% 2SR 5.00 4.48 3.70 2.59 1.33 0.80 0.55 0.39 0.27 0.15 40 0.501 30 LINEAR 2SR 5.00 4.50 4.00 3.50 3.00 2.50 2.00 1.50 1.00 0.50 20 EQ% FULL 43.0 38.5 31.8 22.2 11.4 6.84 4.69 3.35 2.32 1.25 10 1.688 0 LINEAR FULL 43.0 38.7 34.4 30.1 25.8 21.5 17.2 12.9 8.60 4.30 0 10 20 30 40 50 60 70 80 90 100 % TRAVEL EQ% 1SR 24.0 21.5 17.8 12.4 6.36 3.82 2.62 1.87 1.30 0.70 2 1.251 LINEAR 1SR 24.0 21.6 19.2 16.8 14.4 12.0 9.60 7.20 4.80 2.40 2830 TYPICAL FLOW CURVE EQ% 2SR 12.0 10.8 8.88 6.20 3.18 1.91 1.31 0.94 0.65 0.35 0.876 110 LINEAR 2SR 12.0 10.8 9.60 8.40 7.20 6.00 4.80 3.60 2.40 1.20 100 90 80 70 60 UPPER CV 50 LOWER % 40 COMBINED 30 20 10 0 0 10 20 30 40 50 60 70 80 90 100 % TRAVEL 23 2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com ARIA_PS_ARD_NoRev_0118 FLOW COEFFICIENTS (CV) VERSUS TRAVEL 2-WAY VALVE TYPICAL FLOW CURVE S
100 TYPE 48 FLOW CURVE 90 80 70 LINEAR 60 EQUAL%MODIFIED CV 50 LINEAR
% 40 30 20 10 0 100 90 80 70 60 50 40 30 20 10 0 % TRAVEL
2832 FLOW COEFFICIENTSTY PICA(CV)L FLOW CURVE VALVE Two-Way Single Seat,120 Low Flow Unbalanced Valve Type 48 with Cage-Retained110 Seat 100 Valve %Travel 90 Size Trim Trim Port 80 (IN) Size(N) Style Size 100% 90% 80% 7070% 60% 50% 40% 30%UP PE20%R 10%
MODIFIED FULL 0.75 0.64 0.54CV 600.44 0.35 0.27 0.20 0.13LOWE0.08R 0.04 1/2 0.250 1SR 0.50 0.43 0.36% 500.29 0.23 0.18 0.13 0.09COMBINED 0.05 0.03 LINEAR 40 2SR 0.25 0.21 0.18 300.15 0.12 0.09 0.07 0.04 0.03 0.01 MODIFIED FULL 0.75 0.64 0.54 200.44 0.35 0.27 0.20 0.13 0.08 0.04 3 / 4 0.250 1SR 0.50 0.43 0.36 100.29 0.23 0.18 0.13 0.09 0.05 0.03 LINEAR 2SR 0.25 0.21 0.18 00.15 0.12 0.09 0.07 0.04 0.03 0.01 MODIFIED FULL 0.75 0.64 0.54 0.440 10 200.3530 40 0.2750 60 700.2080 90 1000.13 0.08 0.04 1 0.250 1SR 0.50 0.43 0.36 0.29 0.23% TRA0.18VEL 0.13 0.09 0.05 0.03 LINEAR 2SR 0.25 0.21 0.18 0.15 0.12 0.09 0.07 0.04 0.03 0.01 2830 CLOSE-OFFTYPICAL FLOW ∆P CURV RATINGSE 110 100 90 80 Close-Off ∆P Ratings ARD70 60 UPPER CV 50 LOWER 584% 0 CLOSE-OFF ∆P 2-WAY (PSIG ) VALVE UNBALANCED40 WITH CAGE-RETAINEDCOMBINED SEAT 30 Trim Plug 20 Valve Size Cv Size Travel 10Fail Open, Closed or In Place (IN) Rating (IN) (IN) 0 0 10 20 30 40 50 60 70 80 90 100 0.251 1/2" thru 1" See Tables 3/4 % TRAV720EL 0.376 1/2" thru 1" See Tables 3/4 720 0.501 1" thru 1-1/2" See Tables 3/4 720 NOTES: 0.876 3/4" thru 2" See Tables 3/4 527 1. For maximum trim life observe maximum sustained flowing 1.251 1-1/2" and 2" See Tables 3/4 230 differential pressure trim limits. See 1.688 2" See Tables 3/4 108 page 6.
2. Close-Off is with respect to ANSI CLOSE-OFF ∆P leakage class for each valve type. See 5848 (PSIG ) page 6 for the ANSI leakage class 2-WAY, LOW FLOW,UNBALANCED WITH designation. VALVE CAGE-RETAINED SEAT Trim Plug Valve Size Cv Size Travel Fail Open, Closed or In Place (IN) Rating (IN) (IN)
0.250 1/2" thru 1" See Tables 3/4 720
Series ARIA ARIA_PS_ARD_NoRev_0118 24 DIMENSIONS & WEIGHTS
MEASUREMENT IN INCHES
5 3/8
H F
C
B
A
2-WAY
25 2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com ARIA_PS_ARD_NoRev_0118 DIMENSIONS & WEIGHTS
DIMENSION (IN) Type 40 VALVE SIZE (IN)
Variable 1/2 3/4 1 1-1/2 2 300THD 7-1/2 7-5/8 7-3/4 9-1/4 10-1/2 300SWE 7-1/2 7-5/8 7-3/4 9-1/4 10-1/2 C A 150FLG 7-1/4 7-1/4 7-1/4 8-3/4 10 300FLG 7-1/2 7-5/8 7-3/4 9-1/4 10-1/2 B 2 2-3/8 2-1/2 3-1/4 3-3/8 B Standard 5 5 5 4-7/8 4-7/8 C Extension Bonnet 10 10 10 9-7/8 9-7/8 A H 13 ARD Flanged Standard 20 20-3/8 20-1/2 21-1/8 21-1/4 Valve Body F Extension Bonnet 25 25-3/8 25-1/2 26-1/8 26-1/4
WEIGHT (LB) BODY ONLY Consult factory for drawings, weights, and VALVE dimensions of configurations not shown. SIZED Standard With Extension Bonnet Actual shipping weights may vary. (IN) 300THD 300SWE 150FLG 300FLG 300THD 300SWE 150FLG 300FLG 1/2 23 23 25 27 27 27 29 31 3/4 23 23 26 30 27 27 30 34 1 24 24 25 29 29 29 29 33 1-1/2 31 31 33 39 35 35 37 43 2 36 36 40 44 40 40 44 48 Weight (LB) 12.5 Actuator Only
DIMENSION (IN) Type 48 VALVE SIZE (IN)
Variable 1/2 3/4 1 300THD 7-1/2 7-5/8 7-3/4 300SWE 7-1/2 7-5/8 7-3/4 A 150FLG 7-1/4 7-1/4 7-1/4 300FLG 7-1/2 7-5/8 7-3/4 B 2 2-3/8 2-1/2 Standard 5 5 5 C Extension Bonnet 10 10 10 H 13 Standard 20 20-3/8 20-1/2 F Extension Bonnet 25 253/8 25-1/2 ARD Threaded and Socket Weld End Valve Body WEIGHT (LB) BODY ONLY VALVE SIZED Standard With Extension Bonnet (IN) 300THD 300SWE 150FLG 300FLG 300THD 300SWE 150FLG 300FLG 1/2 23 23 25 27 27 27 29 31 3/4 23 23 26 30 27 27 30 34 1 24 24 25 29 29 29 29 33 Weight (LB) 12.5 Actuator Only
Series ARIA ARIA_PS_ARD_NoRev_0118 26 SIZING REFERENCE
STEAM TABLE Rectangular Tank Capacity in Gallons Sensible Latent Total Steam Temp. Temp. Heat Heat Heat Height x Width x Length (inches) Pressure ºF ºC BTU/Lb. BTU/Lb. BTU/Lb. Gallons = 230 0 212 100 180 971 1151 or 10 239 115 207 952 1159 25 266 130 236 934 1170 Gallons = H x W x L (Ft.) x 7.5 50 297 147 267 912 1179 75 320 160 290 896 1186 Circular Tank Storage Capacity in Gallons 100 338 170 309 881 1190 Storage = 6D2 x L (Gallons) 125 353 178 325 868 1193 150 365 185 339 858 1197 Where: D = Tank Diameter in Feet 200 387 197 362 838 1200 L = Length in Feet 250 406 208 381 821 1202 300 422 217 399 805 1204 400 448 231 438 778 1216 500 470 243 453 752 1205 600 489 254 475 729 1204
LOAD SIZING CALCULATIONS
Glossary of Terms Heating Water with Steam Heating Air with Water t = Time in Hours Cp = Specific Heat of Liquid Quick Method S = Specific Gravity of Fluid CFM x (°F air temp. rise) W = Weight in Lbs. GPM GPM = 2.16 x ∆T = Temperature Rise or Fall in °F Lbs. /Hr. = x ∆T 1000 x (°F water temp. drop) hfg = Latent Heat of Steam 2
Accurate Method Heating Liquids with Steam Conversion Factors 1 Lb. Steam / Hr. = 1000 BTU / Hr. GPM x 500 x ∆T GPM x 60 x Cp x W 1 Cubic Meter = 264 U.S. Gallons Lbs. /Hr. = Lbs. /Hr. = x ∆T h h 1 Cubic Foot Water = 62.4 Lbs. fg fg 1 PSI = 2.04 Inches of Mercury 1 PSI = 2.3 Feet of Water 1 PSI = 27.7 Inches of Water Heating or Cooling Water with Water 1 U.S. Gallon Water = 231 Cubic Inches Heating Liquids in Steam Jacketed Kettles °F water temp. rise or drop 1 U.S. Gallon Water = 8.33 Lbs. 2 GPM1 = GPM2 x °F water1 temp. rise or drop Gallons x Cp x S x 8.33 Lbs. /Hr. = x ∆T
hfg x t
Heating or Cooling Water General Liquid Heating BTU / Hr. GPM = W x Cp °F water temp. rise or drop ) x 500 Lbs. /Hr. = x ∆T
hfg x t
Heating Oil with Steam Heating Air with Steam
GPM CFM Lbs./Hr. = x (°F oil temp. rise) Lbs. /Hr. = x ∆T 4 900
27 2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com ARIA_PS_ARD_NoRev_0118 MATERIAL CHOICES & FLUID TEMPERATURE LIMITS
VALVE TYPE/TRIM MATERIAL COMBINATIONS: TRIM MATERIAL S T P 6 7 8 SIZE 316 SS TFE Soft Seats PEEK Soft Seats Alloy 6/316 SS 400 SS Alloy 6/400 SS 050 1/2 inch 40, 48 40, 48 40, 48 40 40 40 075 3/4 inch 40, 48 40, 48 40, 48 40 40 40 100 1 inch 40, 48 40, 48 40, 48 40 40 40 150 1-1/2 in. 40 40 40 40 40 40 200 2 inch 40 40 40 40 40 40
FLUID TEMPERATURE LIMITS Valve Body Material End Packing Type Bonnet Construction T T Type & Code Construction & Code Trim Material & Code & Code & Code MAX MIN
150 lb F, 300 lb G, 316 S, Alloy 6 Wrapped 316 SS 6, o o WCB W, CF8M F NPT S, Socket Weld W 400 SS 7, Alloy 6 Wrapped 400 SS 8 EPDM L PEEK S, Z PEEK 8 400 F -20 F
150 lb F, 300 lb G, 316 S, Alloy 6 Wrapped 316 SS 6, Teflon T, o o WCB W, CF8M F NPT S, Socket Weld W 400 SS 7, Alloy 6 Wrapped 400 SS 8 Vacuum Service V PEEK S, Z PEEK 8 450 F 60 F
150 lb F, 300 lb G, 316 S, Alloy 6 Wrapped 316 SS 6, o o WCB W, CF8M F NPT S, Socket Weld W 400 SS 7, Alloy 6 Wrapped 400 SS 8 Graphite G PEEK S, Z PEEK 8 450 F -20 F WCB W, CF8M F 150 lb F, 300 lb G, NPT S Teflon T EPDM L PEEK S, Z PEEK 8 250oF -20oF
Teflon T, o o WCB W, CF8M F 150 lb F, 300 lb G, NPT S Teflon T Vacuum Service V PEEK S, Z PEEK 8 250 F 60 F
o o 40 2-Way WCB W, CF8M F 150 lb F, 300 lb G, NPT S Teflon T Graphite G PEEK S, Z PEEK 8 250 F -20 F
Single o o Seat WCB W, CF8M F 150 lb F, 300 lb G, NPT S PEEK P EPDM L PEEK S, Z PEEK 8 400 F -20 F
Teflon T, o o WCB W, CF8M F 150 lb F, 300 lb G, NPT S PEEK P Vacuum Service V PEEK S, Z PEEK 8 450 F 60 F WCB W, CF8M F 150 lb F, 300 lb G, NPT S PEEK P Graphite G PEEK S, Z PEEK 8 450oF -20oF
150 lb F, 300 lb G, 316 S, Alloy 6 Wrapped 316 SS 6, Copper Based Graphalloy o o WCB W, CF8M F NPT S, Socket Weld W 400 SS 7, Alloy 6 Wrapped 400 SS 8 Graphite G Bearings w/ Ext Bonnet G 750 F -20 F
150 lb F, 300 lb G, 316 S, Alloy 6 Wrapped 316 SS 6, Nickel Based Graphalloy o o WCB W, CF8M F NPT S, Socket Weld W 400 SS 7, Alloy 6 Wrapped 400 SS 8 Graphite G Bearings w/ Ext Bonnet L 750 F -20 F
150 lb F, 300 lb G, 316 S, Alloy 6 Wrapped 316 SS 6, Oxidation Resistant Graphalloy o o WCB W, CF8M F NPT S, Socket Weld W 400 SS 7, Alloy 6 Wrapped 400 SS 8 Graphite G Bearings w/ Ext Bonnet 7 800 F -20 F
150 lb F, 300 lb G, o o WCB W, CF8M F NPT S, Socket Weld W 316 S EPDM L PEEK S, Z PEEK 8 400 F -20 F
150 lb F, 300 lb G, Teflon T, o o WCB W, CF8M F NPT S, Socket Weld W 316 S Vacuum Service V PEEK S, Z PEEK 8 450 F 60 F
150 lb F, 300 lb G, o o WCB W, CF8M F NPT S, Socket Weld W 316 S Graphite G PEEK S, Z PEEK 8 450 F -20 F
150 lb F, 300 lb G, o o WCB W, CF8M F NPT S Teflon T EPDM L PEEK S, Z PEEK 8 250 F -20 F
150 lb F, 300 lb G, Teflon T, o o WCB W, CF8M F NPT S Teflon T Vacuum Service V PEEK S, Z PEEK 8 250 F 60 F
150 lb F, 300 lb G, o o 48 2-Way WCB W, CF8M F NPT S Teflon T Graphite G PEEK S, Z PEEK 8 250 F -20 F Single Seat Low- 150 lb F, 300 lb G, o o Flow WCB W, CF8M F NPT S PEEK P EPDM L PEEK S, Z PEEK 8 400 F -20 F
150 lb F, 300 lb G, Teflon T, o o WCB W, CF8M F NPT S PEEK P Vacuum Service V PEEK S, Z PEEK 8 450 F 60 F
150 lb F, 300 lb G, o o WCB W, CF8M F NPT S PEEK P Graphite G PEEK S, Z PEEK 8 450 F -20 F
150 lb F, 300 lb G, Copper Based Graphalloy o o WCB W, CF8M F NPT S, Socket Weld W 316 S Graphite G Bearings w/ Ext Bonnet G 750 F -20 F
150 lb F, 300 lb G, Nickel Based Graphalloy o o WCB W, CF8M F NPT S, Socket Weld W 316 S Graphite G Bearings w/ Ext Bonnet L 750 F -20 F
150 lb F, 300 lb G, Oxidation Resistant Graphalloy o o WCB W, CF8M F NPT S, Socket Weld W 316 S Graphite G Bearings w/ Ext Bonnet 7 800 F -20 F
NOTE: -20oF T MIN temperature limit is for indoor applications with low humidity where ice will not form on the valve stem. ALL GRAPHALLOY BEARINGS ARE SPECIAL ORDER AT TIME OF ORDER AND MAY IMPACT DELIVERY TIMES.
Series ARIA ARIA_PS_ARD_NoRev_0118 28 CONFIGURATIONS
1. SELECTIONS Please make a selection from each table of OPTIONS below to make a complete model number string. 2. OPTIONS ARD
VALVE BODBODYY Model Valve Size Body End Trim Trim Material Trim Cv Packing Bonnet Type Material Connection Style Type Construction
40 050 1/2 inch W WCB F 150 lb. E Equal % S 316 Stainless F Full Port T Teflon S PEEK Bearings Single Seat 075 3/4 inch F CF8M Flanged L Linear Steel* 1 1st Port G Graphite 8 Z PEEK 2-Way, 100 1 inch G 300 lb. M Mod. Lin. T TFE Soft Seats Reduction V Vacuum Bearings Unbalanced 150 1-1/2 inch Flanged P PEEK Soft Seats 2 2nd Port Service G Copper Based w/Cage 200 2 inch S NPT Screwed 6 Alloy 6 Reduction L EPDM Graphalloy NOTE: Type Retained W Socket Weld Wrapped 316SS 3 3rd Port Bearings 48 Mod.Lin. Seat 7 400 Stainless Reduction w/ Ext Bonnet Only 48 Steel 4 4th Port L Nickel Based Single Seat 8 Alloy 6 Reduction Graphalloy 2-Way, Wrapped Bearings NOTE: Check Low Flow 400SS w/ Ext Bonnet Factory for Unbalanced 7 Oxidation *Type 48, 316 SS Availability of w/cage Resistant trim uses a harder Reduced Trims Retained Graphalloy Nitronic 60 seat. Seat (1/2”-1” Bearings sizes only) w/ Ext Bonnet
TS Teflon Packing, Peek Bearings GS Graphite Packing, Peek Bearings APPLICATION VS Teflon Packing, PEEK SELECTION TIPS Bearings, Vacuum Service LS EPDM Packing, PACKING Peek Bearings • Use Teflon for most fluids below 450°F T8 Teflon Packing, Z Peek Bearings except water. G8 Graphite Packing, • Use EPDM Packing for water service only. Z Peek Bearings V8 Teflon Packing, Z PEEK Do not use on oils, hydrocarbons and acids. Bearings, Vacuum Service • Use Graphite Packing for fluids above 450°F. L8 EPDM Packing, Z Peek Bearings GG Graphite Packing and BONNET CONSTRUCTION Gaskets, Copper Based • Use PEEK Bearings for most applications Graphalloy Bearings , below 450°F that are not steam. Extension Bonnet GL Graphite Packing and • Use Z PEEK for steam applications below Gaskets, Nickel Based 450°F. Graphalloy Bearings , Extension Bonnet • Use Graphalloy Bearings w/ext. bonnet G7 Graphite Packing and above 450°F. See page 8 for further Gaskets, Oxidation selection criteria on Graphalloy Type. Resistant Graphalloy Bearings, Extension Bonnet
ACID SERVICE For Acid Service , special rulon bearings are required. Consult Factory.
29 2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com ARIA_PS_ARD_NoRev_0118 CONFIGURATIONS
ARIA ACTUATOR ATRIBUTES Failure Mode Voltage Electrical Heater Limit Actuator Supply Connectors Switches Orientation Actuator Orientations D Spring Fail Down 1 115/230 Vac A (Left) Capped 0 None 0 None 0 None (default) 0 U Spring Fail Up 4 24 Vac/Vdc (Middle) Capped (default) (default) D Pointing Down Stream (Right) 1/2-NPT H Heater S Silver U Pointing Up Stream Contact Limit B (Left) Capped T Pointing Towards Switches (Middle) 1/2-NPT
(Right) Capped FLOW FLOW C (Left) Capped (Middle) 1/2-NPT (Right) 1/2-NPT D (Left) 1/2-NPT D (Middle) Capped (Right) Capped E (Left) 1/2-NPT (Middle) Capped (Right) 1/2-NPT FLOW FLOW F (Left) 1/2-NPT (Middle) 1/2-NPT (Right) Capped G (Left) 1/2-NPT U (Middle) 1/2-NPT (Right) 1/2-NPT
FLOW FLOW
Electrical Connectors Orientation
T
CONFIGURATION A CONFIGURATION B CONFIGURATION C FLOW FLOW
CONFIGURATION D CONFIGURATION E CONFIGURATION F
CONFIGURATION G
Series ARIA ARIA_PS_ARD_NoRev_0118 30 2600 EMRICK BLVD • BETHLEHEM, PA 18020 • USA •800-922-0085 • WWW.WARRENCONTROLS.COM •800-922-0085 PA USA 18020• BETHLEHEM, • BLVD EMRICK 2600 DEPENDABLE, RUGGED, PRECISION CONTROLVALVESANDACCESSORIES perature flow and pressure control. perature flowandpressurecontrol. ARD 1/2” through2”. port sizesforfinelytunedflowsinfrom A rugged performer, available in multiple applications possible for electricactuation. will accommodatethehighesttemperature socket weld.An optional extension bonnet End connectionoptions are flanged, NPT or bility andeaseoflongtermmaintenance. and cageretainedseatformaximumdura 300 Lb.ratingsincludesaboltedbonnet This 2-way steelvalvewithANSI 150or -
is thebreeddefinedforhightem ARIA_PS_ARD_NoRev_0118 - -
ARD PRODUCT SPEC