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Engineering oleaginous yeast Yarrowia lipolytica for production of fatty acid-derived compounds
Marella, Eko Roy
Publication date: 2020
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Engineering oleaginous yeast Yarrowia lipolytica for production of fatty acid-derived compounds
Eko Roy Marella PhD Thesis, March 2020
The Novo Nordisk Foundation Center for Biosustainability Technical University of Denmark
Engineering oleaginous yeast Yarrowia lipolytica for production of fatty acid-derived compounds
PhD Thesis by Eko Roy Marella
Main supervisor: Senior Researcher Dr. Irina Borodina Co-supervisors: Dr. Guokun Wang, Dr. Carina Holkenbrink, Dr. Sudeep Agarwala
The Novo Nordisk Center for Biosustainability Technical University of Denmark
Preface
This PhD thesis serves as a partial fulfilment of the requirements for obtaining a PhD degree at the Technical University of Denmark. The works included in the thesis were carried out at the Novo Nordisk Foundation Center for Biosustainability in the period of 15th of February 2017 to 31st of March 2020 under the supervision of Senior
Researcher Dr. Irina Borodina, Dr. Guokun Wang, and Dr. Carina Holkenbrink from the Novo Nordisk Foundation Center for Biosustainability. I also worked at Ginkgo
Bioworks, Inc. for the period of 1st of April 2019 to 30th of September 2019 under the supervision of Dr. Sudeep Agarwala. The PhD project has been funded by the
European Union's Horizon 2020 research and innovation programme under the
Marie Sk odo ska-Curie grant agreement No 722287 (PAcMEN).
Eko Roy Marella
Kongens Lyngby, March 2020
i Abstract
With a human population estimated to reach 9.7 billion in 2050, activities to fulfil the growing needs for food, energy, and materials will cause increasing environmental damages. Biobased production offers potential solutions by enabling microorganisms to produce a plethora of compounds. Covering products from alkanes to polyunsaturated fatty acids (PUFAs), production of fatty-acid derived compounds (FADCs) in microbes could contribute to realizing more sustainable productions.
During optimization of FADC production in microbes, metabolic engineering efforts need to address various pathway bottlenecks and cellular limitations. Examples in resolving these challenges are described in the first chapter of this thesis. Yarrowia lipolytica offers the advantage of naturally producing large pool of acetyl-CoA, the main precursor for FADC, compared to the model yeast Saccharomyces cerevisiae. Owing to this, Y. lipolytica is arguably the host-of-choice for production of FADCs. Such potential has motivated the development of well-characterized genetic tools for this yeast, which further encourages the use of Y. lipolytica as bioproduction host.
Taking advantage of the increasingly available genetic tools, in this thesis Y. lipolytica was engineered to produce lactones, which are used for giving fruity and milky notes in foods and beverages. Conventional production methods of lactones require hydroxylated fatty acids as starting material. Mainly sourced from plants, series of extraction processes add costs to the production aside from time and land requirements. Through metabolic engineering, production of flavor lactones from more available, non-hydroxylated fatty acids oleic- and linoleic acid was realized and optimized.
PUFAs are arguably the most valuable FADC to date. Dietary requirement of these essential fatty acids is mainly supplied from seed oils and marine fish, both entails environmental concerns on land and in the ocean. PUFAs production in Y. lipolytica had been reported before. To complement the existing engineering strategies, the last work in this thesis borrowed from acyl-editing mechanism in plants. The work demonstrated improvement of linoleic acid content in the cell upon introducing an acyl-editing enzyme. Since linoleic acid is the precursor of all PUFAs, this new strategy could be employed for production of other PUFAs.
Overall, this thesis provides the research community insights to overcome strain engineering challenges in pathways connected to fatty-acid metabolism. The presented research offers a new application of biobased production and a novel approach for metabolic engineering which could inspire future efforts in optimizing FADC production in Y. lipolytica and other microbes.
ii Dansk Resumé
Verdens samlede befolkning estimeres at nå 9,7 milliarder i 2050, og de aktiviteter, som skal sikre nok mad, energi, og materialer, vil komme til at forårsage øget skade på miljøet. Biobaseret produktion tilbyder potentielle løsninger på dette ved at gøre mikroorganismer i stand til at producere et utal af forskellige kemiske forbindelser. Mikroorganismer, der kan syntetisere fedtsyreafledte forbindelser (FADCer), vil eksempelvis kunne bidrage til bæredygtig produktion af forskellige stoffer lige fra alkaner til flerumættede fedtsyrer (PUFAer).
Når mikrobiel FADC-produktion skal optimeres, er det nødvendigt at anvende metabolic engineering til at adressere forskellige biosyntetiske flaskehalse og cellulære begrænsninger. Denne afhandlings første kapitel beskriver eksempler på løsning af disse udfordringer. Sammenholdt med modelgæren Saccharomyces cerevisiae har Yarrowia lipolytica fordelen af en naturlig stor pulje af acetyl-CoA, som er den vigtigste byggesten for FADCer. Netop derfor er Y. lipolytica sandsynligvis den foretrukne vært for produktion af FADCer. Dette potentiale har motiveret udvikling af velkarakteriserede genetiske værktøjer for denne gær, hvilket yderligere har tilskyndet anvendelsen af Y. lipolytica som vært for biobaseret produktion.
I denne afhandling blev Y. lipolitica modificeret til at producere lactoner, som anvendes til at forstærke frugt- eller mælkeagtige smage og dufte i føde- og drikkevarer, ved at gøre brug af disse nye, tilgængelige genetiske værktøjer. Konventionelle produktionsmetoder af lactoner kræver hydroxylerede fedtsyrer som startmateriale. Disse udvindes fra plantemateriale gennem en række af oprensningsprocesser, hvilket øger produktionsomkostningerne og kræver både tid og landbrugsjord til dyrkning. Ved hjælp af metabolic engineering opnåede og optimerede vi produktion af smagslactoner fra de mere tilgængelige uhydroxylerede fedtsyrer.
PUFAer er uden tvivl de mest værdifulde FADCer til dato. Det daglige indtag af disse essentielle fedtsyrer sker hovedsageligt gennem frøolier og havfisk, hvilket medfører miljøudfordringer både på landjorden og i havet. PUFA-produktion i Y. lipolytica er tidligere rapporteret. For at supplere de eksisterende metabolic engineering strategier lånte afhandlingens sidste studie fra planters acyl- redigeringsmekanisme. Cellens linolensyreindhold blev forbedret efter introduktion af et acylredigerende enzym. Da linolsyre er forstadiet til alle PUFAer, kan denne nye strategi potentielt anvendes til produktion af andre PUFAer.
Samlet set bidrager denne afhandling med ny viden omkring, hvordan udfordringer relateret til konstruktion af stammer med biosynteseveje, der er forbundet til fedtsyremetabolismen, kan afhjælpes. Den beskrevne forskning demonstrerer en ny anvendelse af biobaseret produktion og en ny tilgang til metabolic engineering, som kan inspirere fremtidige tiltag inden for optimering af FADC- produktion i Y. lipolytica og andre mikroorganismer.
iii Acknowledgements The last 3 years have been a noteworthy period for my scientific journey as well as personal development. I and my PhD could not be as what it has been without the people, as things did not happen by themselves. Irina, thank you for being a tough supervisor, and for always being honest about where I should improve. Thank you for your trust, so I could train my independence and follow my curiosity. Thank you for your making possible all the training, courses, and secondment, which are paramount for my development as a scientist. I would like to thank all the people involved in the works in this thesis. Carina and Guokun, as my co-supervisors, thank you for your insights and guidance in the lab, during meeting, and when writing the manuscripts. Thank you for being patient with me. Marie, thank you very much for introducing the art of fatty acid analysis, and your delicious cakes. Thank you for being there in the lab during my first days and for helping me taking off with my project! Kanchana, thank you for being a great resource on Yarrowia engineering. Thank you for teaching me the USER cloning and the EASYCLONEYALI toolbox. Verena and Farshad, thank you for the opportunity for collaborating with you. Hanne, I am glad I have learned many things about GC/MS analysis from you. Thank you for sharing your knowledge and for being very accommodating. Lars, thank you for teaching me on the freeze drier and the SpeedVac. They have been invaluable in my project. Jolanda and Suresh, it was a really fun bioreactor experiment. Thank you for accommodating my fat strain and the oily cultivations in the PPP lab. Lea, the Dansk Resumé is there because of you! Thanks for coming to me and offered the help! I also would like to thank my fellow PhD students who have been important part of the science and the life outside the lab. Jonathan, I am really glad that I have had a comrade like o . Thanks for always challenging my views and providing insights about anything. I e learned a lot from o . David, as someone who shares so much similar feelings about living in another country, thank you for being a constant friend. Anne-Sofie, thank you for lifting up the spirit during tough times, and for enlightening me about living in Denmark. And thank you for the Dansk Resumé with all the comments on my abstract. Vasil, thank you for your friendship. Thank you for helping me to see the positive sides of the story, and for dragging me out of the lab once in a while! Wasti, thank you for the company during long lab hours, and for being someone I could always talk to. Ksenia, thank you for reminding me to be spontaneous and more flexible. Steven, thank you for the Indonesian dish! And for being an example in project management. Jonathan, thank you for introducing the miraculous RedTaq for Yarro ia colon PCR! That has made e er one s life easier. As an international student who spent so much time in the lab, the lab members have been influential parts in my PhD. I am glad that we have become
iv friends, and not only colleagues. Javier, my project did not freeze when I left them for 6 months thanks to you. Thank you for your constructive criticism about my techniques and for being an exemplary lab citizen. Matej, I really enjoyed supervising an ever-curious and enthusiastic student like you. Thank you for the tough questions and for making me learn more. Karolis, it was great to have someone in the lab as eager to learn as I was. Thanks for infecting your great spirit. Larissa, your positivity and hardworking attitude have been inspiring. Thank you sharing DNA aliquots and for always into discussing Yarrowia! Laura, thank you for being an example in doing good science, for your suggestions on being more social, and for the good atmosphere you created in the group. Paulina, thank you for being a friend inside and outside the lab. Mahsa, the lab lightened up when you were around. Thanks for the energy and the insightful talks. Konrad, thank you for getting me out of the lab and showing the beautiful nature in Sjælland! Nick, Iben, Behrooz, Jane, Adam, and Alexanda thank you for your wisdom and insights. For past and present member of yeast labs, Chloé, Diogo, Dorota, Emilja, Eric, Indre, Katarzyna, Luisa, Manu, Marc, Marcos, Mathias, Tom, Veronica, thank you for all the helps and the great times inside and outside the lab! This PhD and living in Denmark would not be as enjoyable as it has been without all of you. I thank all CfB people without whom my PhD would not go as smooth as it has been. Susanne, Birte, Rebeca, and Darko, thank you for arranging my contract, secondment, PAcMEN training, and PhD administration. Anne and Anders, thank you for making the communication articles about my lactone study. Ann, Lise-Lotte, and all of the media team, thank you for providing constant supply of media and clean labwares. For the IT, HR, and facility team,s thank you for keeping CfB up and running. I spent 6 months Ginkgo Bioworks where I learned a great deal on science, orking in a compan , and li ing in the US. I o ld like to thank I e orked and met there. Elena, thank you for convincing Ginkgo to accept me as an intern. Sudeep, I on t enjo orking and li ing in the US ithout your constant support and encouragement. Thank you for giving me the time to adjust and learn, to let me test my ideas, and for being an example as a leader. Ruchita, thank you for helping me get onboarded at Ginkgo, for being a friend, and for your trust, understanding, and support as a colleague. Wesley, I am so glad you were there in Boston! Thank you so much for your help and hospitality while I was in Boston, from my arrival to my departure. Thank you for not letting me be alone during weekends and holidays. Rose, thank you for being a friend I spent so much time with while in Boston. Thanks for helping me with getting social in Boston. Tante Amanda, thank you for cooking the Indonesian food, and for your help and encouragement! Punita, thank you for your insights on the fermentation, and thanks for being a friend. Silvia, Jeff, Nate, Ming, Adam, Jenifer, and Natalia, thanks for teaching and helping me on the protein works. Now I love the western blot. Swami, Ishaan, Naveed, Cam, Bob, Gabe, and Jim, thank you for the insights and support on OE, NGS, automation, and python stuff. Andrea,
v Dan, Fiona, Huey-Ming, Krystina, Naveed, Rose, thank you for the great times outside the lab. Will, Jason, Swami, Bob, Ted, Krishna, and Dave, thank you for convincing Ginkgo to have me back as an OE! Adek, terima kasih untuk semangat dan dukungannya. Terima kasih untuk terus percaya kalau abang bias sukses. Bapak dan mama, terima kasih untuk doa kalian. Terima kasih sudah mendidik aku menjadi seorang yang bisa mandiri dalam hidup dan dalam berpikir. Terima kasih karena sudah membiarkan aku pergi pertama ke Belanda, lalu ke Denmark, dan lanjut ke Amerika, sehingga aku bisa mencapai apa yang ingin aku capai. Walaupun itu sulit buat mama dan bapak karena kita harus berjauh-jauhan, tetapi terima kasih pak, ma, pada akhirnya aku bisa mengerjakan apa yang aku cita-citakan.
vi List of publications
The following scientific articles (published and in preparation) are included in this thesis:
1. Marella ER, Holkenbrink C, Siewers V, Borodina I: Engineering microbial fatty acid metabolism for biofuels and biochemicals. Curr Opin Biotechnol 2017, 50:39 46.
2. Darvishi F, Ariana M, Marella ER, Borodina I: Advances in synthetic biology of oleaginous yeast Yarrowia lipolytica for producing non-native chemicals. Appl Microbiol Biotechnol 2018, 102:5925 5938
3. Marella ER, Dahlin J, Dam MI, ter Horst J, Christensen HB, Sudarsan S, Wang G, Holkenbrink C, Borodina I: A single-host fermentation process for the production of flavor lactones from non-hydroxylated fatty acids. Metab Eng 2019, doi:10.1016/j.ymben.2019.08.009
4. Marella ER, Dahlin J, Sáez-Sáez J, Christensen HB, Wang G, Borodina I: Engineering of acyl-editing pathway for an enhanced production of linoleic acid in the oleaginous yeast Yarrowia lipolytica. Manuscript in preparation
Additionally, minor contributions have been provided in the following article:
1. Dahlin J, Holkenbrink C, Marella ER, Wang G, Liebal U, Lieven C, Weber D, McCloskey D, Ebert BE, Herrgård MJ, Blank LM, Borodina I: Multi-Omics Analysis of Fatty Alcohol Production in Engineered Yeasts Saccharomyces cerevisiae and Yarrowia lipolytica. Front Genet 2019, 10
vii Table of Contents
Preface...... i
Abstract ...... ii
Dansk Resume ...... iii
Acknowledgements ...... iv
List of publications...... vii
Table of contents ...... viii
Chapter 1 - Introduction ...... 1
Chapter 2 - Engineering microbial fatty acid metabolism for biofuels and biochemicals ...... 11
Chapter 3 - Advances in synthetic biology of oleaginous yeast Yarrowia lipolytica for producing non-native chemicals ...... 29
Chapter 4 - A single-host fermentation process for the production of flavor lactones from non-hydroxylated fatty acids ...... 60
Chapter 5 - Engineering of acyl-editing pathway for an enhanced production of linoleic acid in the oleaginous yeast Yarrowia lipolytica ...... 109
Chapter 6 Perspectives ...... 152
viii
1
Introduction
Chapter 1
1.1. A briefing in fermentation-based production
The United Nations predicted that there will be 9.7 billion people in 2050 from about 7.7 billion in 2019. The population growth, along with the consumption pattern, has pushed the planet to its limit for providing human needs [1]. With the current means of fulfilling demands, more cases of environmental degradation have been happening and more intense effect climate changes are being felt throughout the world
[2,3]. Therefore, alternative ways of production are needed [4].
Fermentation-based production, by enabling production using microorganisms, has provided alternatives in producing many compounds with less negative impacts [5]. As an example, the production of polylactic acid biopolymer has
30-60% lower greenhouse gas (GHG) emissions compared to that of conventional plastics [6]. Several compounds relevant to the global demands have successfully produced at commercial scale using fermentation, such as amino acids [7], bioplastics
[8], drugs [9,10], and omega-3 fatty acids [11]. According to an analysis, with a total market size of over 127 billion USD, the fermentation-based chemical industry is expected to grow at more than 4% annually [12].
Early applications of fermentation technology dealt with the production of relatively few compounds (compared to today) with the aid of microorganisms that are naturally capable of producing them. Bioethanol production by Saccharomyces cerevisiae [13] and glutamic acid production by Corynebacterium glutamicum [14] are well-known examples. Today, many different hosts have been engineered to produced numerous native and non-native chemicals [15]. This pursuit in the engineering of microbes for optimized production of chemicals is the domain of metabolic engineering [16,17].
2 Chapter 1
1.2. Metabolic engineering for fatty acid-derived compounds
Among the compounds that can be produced in microbes, this thesis took particular interest in fatty-acid derived compounds (FADC). FADC includes compounds such as fatty alcohols, free fatty acids, fatty acid esters, flavor lactones, and polyunsaturated fatty acids. Examples of their applications are lubricants, cosmetics, flavor and fragrance, biodiesel, and polymers (Figure 3.2).
Chapter 2 of this thesis captures metabolic engineering works for optimizing microbial FADC production. The diversity of produced compounds demonstrates the convenience of using microbes for the production of compounds. The universal nature of biochemical reactions allows the transplantations of pathways from different kingdoms which eventually provide scientists extensive options for optimization [18].
As an example from this thesis (Chapter 4), enzymes from bacteria and bat made a suitable combination for the production of lactone naturally found in fruits [19].
After introducing the enzymes for the main biosynthesis, production levels are usually low and need to be increased to achieve a cost-effective project [17]. In metabolic engineering, strategies to boost production usually involve overexpression of biosynthetic enzymes, optimizing metabolic pathways for precursor supply, omics analyses, minimizing degradation of intermediates and final products, and enhancing metabolites trafficking and transport [20,21]. It is evident in Table 2.1 and Table 3.3 that to achieve a substantial increase in production, multiple strategies had to be implemented.
1.3. The oleaginous yeast Yarrowia lipolytica
A dimorphic fungus with a big capacity to produce, utilize, and store lipids,
Yarrowia lipolytica are naturally able to sustain the production of cytosolic acetyl-
3 Chapter 1
CoA, the precursor of fatty acid biosynthesis [22,23]. Under nitrogen limitation, wild- type Y. lipolytica could store lipid at more than 30% of its dry weight [24], giving it