PMS-Strength-Ductility.Pdf
Total Page:16
File Type:pdf, Size:1020Kb
Progress in Materials Science 94 (2018) 462–540 Contents lists available at ScienceDirect Progress in Materials Science journal homepage: www.elsevier.com/locate/pmatsci Review on superior strength and enhanced ductility of metallic nanomaterials ⇑ I.A. Ovid’ko a,b, R.Z. Valiev b,c, , Y.T. Zhu d,e a Research Laboratory for Mechanics of New Nanomaterials, Peter the Great St. Petersburg Polytechnic University, St. Petersburg 195251, Russia b Department of Mathematics and Mechanics, St. Petersburg State University, St. Petersburg 199034, Russia c Institute of Physics of Advanced Materials, Ufa State Aviation Technical University, 12 K. Marx str., Ufa 450008, Russia d Department of Materials Science and Engineering, North Carolina State University, Raleigh, NC 27695, USA e Nano and Heterogeneous Materials Center, Nanjing University of Science and Technology, Nanjing, China article info abstract Article history: Nanostructured metallic materials having nanocrystalline and ultrafine-grained structures Received 13 November 2016 show exceptional mechanical properties, e.g. superior strength, that are very attractive for Received in revised form 28 December 2017 various applications. However, superstrong metallic nanomaterials typically have low duc- Accepted 3 February 2018 tility at ambient temperatures, which significantly limits their applications. Nevertheless, Available online 5 February 2018 several examples of nanostructured metals and alloys with concurrent high strength and In memory of our co-author, dedicated good ductility have been reported. Such strong and ductile materials are ideal for a broad scientist, colleague, friend – Prof. Ilya A. range of structural applications in transportation, medicine, energy, etc. Strong and ductile Ovid’ko metallic nanomaterials are also important for functional applications where these proper- ties are critical for the lifetime of nanomaterial-based devices. This article presents an over- Keywords: view of experimental data and theoretical concepts addressing the unique combination of Strength superior strength and enhanced ductility of metallic nanomaterials. We consider the basic Ductility approaches and methods for simultaneously optimizing their strength and ductility, Nanostructured materials employing principal deformation mechanisms, crystallographic texture, chemical compo- Metals sition as well as second-phase nano-precipitates, carbon nanotubes and graphene. Deformation Fracture Examples of achieving such superior properties in industrial materials are reviewed and Dislocations discussed. Grain boundaries Ó 2018 Elsevier Ltd. All rights reserved. Twins Heterostructure Contents 1. Introduction . ............................................................................... 463 2. Plastic deformation and fracture processes in metals: grain size effects . ......................................... 464 3. Dominant deformation mechanisms in metallic nanomaterials . ......................................... 469 Abbreviations: APT, atom probe tomography; bcc, body-centered cubic; CNT, carbon nanotube cold rolling; ECAP, equal-channel angular pressing; fcc, face-centered cubic; GB, grain boundary; GP, Guinier-Preston; hcp, hexagonal close-packed; HPT, high-pressure torsion; HRTEM, high-resolution transmission electron microscopy; MD, molecular dynamics; NC, nanocrystalline; NS, nanostructured; RT, room temperature; SEM, scanning electron microscope; SPD, severe plastic deformation; ST, solution-treated; TEM, transmission electron microscopy; TKD, transmission Kikuchi diffraction; UFG, ultrafine-grained; UTS, ultimate tensile stress; YS, yield stress. ⇑ Corresponding author at: Institute of Physics of Advanced Materials, Ufa State Aviation Technical University, 12 K. Marx str., Ufa 450008, Russia. E-mail addresses: [email protected] (I.A. Ovid’ko), [email protected] (R.Z. Valiev), [email protected] (Y.T. Zhu). https://doi.org/10.1016/j.pmatsci.2018.02.002 0079-6425/Ó 2018 Elsevier Ltd. All rights reserved. I.A. Ovid’ko et al. / Progress in Materials Science 94 (2018) 462–540 463 3.1. Deformation by perfect dislocations . ............................................................ 469 3.2. Partial dislocation emission from grain boundaries . ......................................... 472 3.3. Deformation twinning. ............................................................................ 473 3.4. Grain boundary sliding . ............................................................................ 476 3.5. Rotational deformation mode. ............................................................ 481 3.6. Stress-driven migration of grain boundaries . ............................................................ 484 3.7. Deformation mechanism maps. ............................................................ 490 3.8. Interaction between deformation mechanisms . ......................................... 493 3.9. Crack nucleation and growth processes. ............................................................ 495 4. Key factors affecting the ductility of metallic nanomaterials . ................................................... 496 4.1. Structure of grain boundaries (GBs) in NS materials . ......................................... 497 4.2. Nanotwins in metallic nanomaterials . ............................................................ 499 4.3. Segregations in nanostructured SPD-processed alloys . ......................................... 500 4.4. Precipitations of second phases during and/or after SPD . ......................................... 501 5. Basic strategies for improving ductility of metallic nanomaterials. ................................ 503 5.1. Grain boundary processes and enhancement of ductility. ......................................... 503 5.1.1. Enhanced ductility of NC metals . .............................................. 503 5.1.2. Enhanced ductility of NS SPD-processed metals. .............................................. 506 5.2. Superior strength and good ductility of nanotwinned, ultrafine-grained metals . ...................... 509 5.3. Deformation of ultrafine-grained metals at cryogenic temperatures. ......................................... 512 5.4. Using stacking faults to enhance ductility. ............................................................ 515 5.5. High strength and good ductility of heterostructured metallic nanomaterials . ...................... 516 5.5.1. Gradient structured materials ................................................................. 517 5.5.2. Heterogeneous lamella materials . .............................................. 518 5.5.3. Other types of heterostructured materials . .............................................. 519 5.6. Improving strength and ductility by precipitation-hardening . ......................................... 520 5.7. Optimizing the strength and ductility of nanostructured metallic composites containing carbon nanotubes and graphene sheets/nanoplatelets . ............................................................................ 521 6. Superior strength and ductility in industrial alloys and steels . ................................................... 525 7. Structural stability of metallic nanomaterials . ................................................... 528 8. Summary and future directions. ...................................................................... 529 Acknowledgements . ...................................................................... 529 References . ......................................................................................... 530 1. Introduction Nanostructured metallic materials with nanocrystalline (NC) and ultrafine-grained (UFG) structures demonstrate unique mechanical, chemical and physical properties that are of utmost interest for a wide range of applications; see, e.g., reviews [1–18] and books [19–23]. These properties occur in nanostructured metallic materials (hereinafter called metallic nanoma- terials) owing to their specific structural features such as nanoscale and ultrafine grains as well as exceptionally large amounts of grain boundaries (GBs). In particular, metallic nanomaterials typically show superior strength, superior hardness and enhanced wear resistance due to the nanoscale and interface effects [1–14,20–23]. Superstrong metallic nanomaterials are very promising for structural and functional applications. First of all, high strength is always desired for structural mate- rials for transportation vehicles and other engineering applications where light weight improves their energy efficiency. Besides, superstrong metallic nanomaterials with outstanding physical and chemical properties have the potential to signif- icantly enhance the lifetime and performance of nanomaterial-based devices in diverse functional applications. In addition to high strength, good ductility and toughness are also required for engineering materials to prevent catas- trophic failure during service. However, most metallic nanomaterials possess superior strength but low ductility, which severely limits their practical utility. Thus, despite of their high strength, low ductility poses a bottleneck that limits the application of metallic nanomaterials in many advanced technologies. In general, the trade-off between strength and ductility is a traditional problem in materials science and engineering. These two properties are generally mutually exclusive. For centuries, engineers have been forced to choose either strong or ductile material, not both as desired.