Solutions for Nuclear Power Industry

www.aem-group.ru 1 ABOUT US

Аtomenergomash JSC (AEM, Сompany, Group) is a machine building division of ROSATOM State Atomic Energy Corporation. One of the leading Russian power engineering companies, a supplier of efficient integrated solutions for nuclear and thermal power plants, natural gas and petrochemical industry, shipbuilding, hydroelectricity, demineralization, water treatment, water purification and special steel market.

●● Scientific, research and development solutions THERMAL SHIPBUILDING POWER ●● Manufacturing of special

NUCLEAR steel castings and forgings POWER SPECIAL STEELS

GAS AND PETROCHEMISTRY HYDROELECTRICITY ●● Manufacturing of equipment for various СLEAN WATER industries

●● More than 20 enterprises in Russia and abroad

●● About 25% of domestic power engineering market

●● Backlog of orders around 8$ bn.

●● Equipment manufactured at AEM is used in more than 20 countries all over the world

2 JSC Atomenergomash HISTORY OF SUCCESS

Enterprises of JSC Atomenergomash stood at the origins of nuclear industry in Russia. They combine scientific and industrial potential currently to play a leading role in the largest industrial projects creating the energy sector of the future based on common efforts.

The first nuclear power plant in the The first nuclear power plant world in Middle East The first nuclear power plant in the world was started The first power unit of Bushehr NPP was completed and in 1954 in Obninsk. commissioned in cooperation with Russia in 2011. This is the first nuclear power plant in Iran and in the whole The first nuclear submarine in the USSR Middle East. The unique feature of the project is that The first nuclear submarine, Leninsky Komsomol, joined specialists had to complete the plant partially built by the Navy in 1959. German concern Kraftwerk Union AG in 1970s. The project resulted in the world’s first unique The first nuclear icebreaker integration of Russian technologies and German The first nuclear icebreaker in the world, Lenin, started its equipment. operation in 1959. The first innovative project The first nuclear power plant with VVER PRORYV («Breakthrough») project started in 2011 and reactor combines the projects for development of large power The first unit of Novovoronezh Nuclear Power Plant was fast neutron reactors, closed loop nuclear fuel cycle connected to grid in 1964 with the first Water-Water technologies, and new types of fuel and materials and Energetic Reactor in the country having power of 210 MW. oriented towards achievement of new quality of nuclear power industry. The first fast-neutron reactor The first experimental fast-neutron reactor in the world with The first new generation icebreaker power of 60 MW was put into operation in 1968. AEM enterprises started manufacturing of RITM-200 reactor unit for new generation icebreaker, Arctic, The first radioactive waste incinerator in 2013. Radioactive waste incinerator was commissioned at Kalinin Nuclear Power Plant in 1988. Wastes are processed in tight The first packaged supplies of nuclear chambers at high temperatures (up to 1200 °C). Currently, steam generating plants and NPP this method of waste processing is one of the most efficient. turbine compartments The first power-engineering division In 2014, Atomenergomash JSC signed the first contract for packaged supply of nuclear and turbine island for Atomenergomash Holding was established in 2006 as NPP in Turkey. aPower-Engineering Division combining key design bureau, research and design institute and nuclear and power engineering.

1 SALES GEOGRAPHY FOR NUCLEAR POWER INDUSTRY EQUIPMENT

1 Russia Balakovo NPP (1–4) Beloyarsk NPP (3) Bilibino NPP (1–4) Kalinin NPP (1–4) Kola NPP (1–4) Kursk NPP (1–4) Leningrad NPP (1–4) Novovoronezh NPP-2 (3–5) Rostov NPP (1–3) 15 Smolensk NPP (1–3) Kaliningrad NPP (1, 2) 1 Beloyarsk NPP (4) Leningrad NPP-2 (1, 2) Novovoronezh NPP-2 (1, 2) 11 Rostov NPP (4) 3 Bashkir NPP (1, 2) 6 Beloyarsk NPP (1, 2) 16 14 Crimea NPP (1) 12 Novovoronezh NPP (1, 2) 5 Obninsk NPP (1) Tatar NPP (1, 2) 4 2 Armenia 2 Armenian NPP (2) Armenian NPP (2) 13 3 Belarus Belarusian NPP 8 4 Bulgaria Kozloduy NPP (5, 6) Belene NPP (1, 2) Active units Belene NPP (1, 2) Units under construction 5 Hungary Paks NPP (1–4) Decommissioned units 6 Germany Nord NPP (1–8) 7 India Kudankulam NPP (1, 2) LATEST COMPLETED PROJECTS Kudankulam NPP (3, 4) Bhabha Atomic Research Centre Rostov NPP, Russia Production and supply of 8 Iran equipment for NPP Unit 3 and 4 Bushehr NPP (1) including load center substation, 9 Kazakhstan steam generator, main circulating Shevchenko NPP (1) pumps, control and protection system (CPS) drives, relief tank, 10 China high pressure heaters (HPH), Tianwan NPP (1, 2) separator-reheater, heater of Tianwan NPP (3, 4) network water, automated 11 Lithuania radiation monitoring system and Ignalina NPP (1, 2) in-core instrumentation system, heat exchangers and pumps.

2 JSC Atomenergomash 12 Slovakia Bohunice NPP (3, 4) Mochovce NPP (1, 2) Mochovce NPP (3, 4) Bohunice NPP (1, 2) 13 Turkey 9 Akkuyu NPP 14 Ukraine Zaporizhia NPP (1–6) Rivne NPP (1–4) Khmelnitsky NPP (1, 2) South Ukraine NPP (1–3) 10 Khmelnitskiy NPP (3, 4) Rivne NPP (5-6) South Ukraine NPP (4) 15 Finland Loviisa NPP (1, 2) Hanhikivi NPP 16 Czech Republic Dukovany NPP (1–4) 7 Temelín NPP (1, 2) Temelín NPP (3, 4)

Beloyarsk NPP, Russia Largest fast neutron Tianwan NPP, China Supply and production NPP unit operated with of equipment for reactor developed by commissioned Units Engineering Division. 1 and 2 and for units Turbine island auxiliary being built including equipment was also steam generators, main supplied for Beloyarsk circulating pumps, NPP Unit 4, along emergency core with piping, turbine cooling and pressure unit systems, pump offset system, relief equipment, pipe valves. tank and other NPP equipment.

www.aem-group.ru 3 PACKAGED SUPPLY OF LONG-LEAD EQUIPMENT FOR NUCLEAR STEAM SUPPLY SYSTEM (NSSS) AND TURBINE ISLAND

PACKAGED SUPPLY OF NSSS • Reactor assembly • Core passive deluge system tank • Supporting and thrust rings • Emergency core cooling system (ECCS) • CPS drives • Main circulating pipeline • Steam generator • Pressure compensator • Main circulating pump • Relief tank

4 JSC Atomenergomash Atomenergomash follows market tendencies related to equipment supply to NPPs. Currently, this system of supplies is beneficial for customers. AEM enterprises ensure packaged supply of NSSS and turbine island equipment.

SUPPLY OF EQUIPMENT PACKAGES FOR NUCLEAR TURBINE HALLS • ARABELLE™ Steam Turbine • Deaerator and Feedwater Storage Tank • Valves (isolating, control, etc.) • GIGATOP 4-pole Generator • Feedwater Pumps • Piping with associated hangers • Moisture Separator Reheaters • HP Heaters and supports • Turbine Condenser • Auxiliary equipment (including tanks, • Condensate Extraction Pumps oil and drain pumps, heat exchange • LP Heaters equipment, filters, etc.) www.aem-group.ru 5 PACKAGED SUPPLY OF NUCLEAR AND TURBINE ISLAND EQUIPMENT

Following the international tendencies, Rosatom is transferring to packaged supply of nuclear and turbine island equipment based on integrated offer. Atomenergomash became the first Russian company exercising integrated approach to production and supply of NPP reactor island upon customer’s request.

Use of island-based approach provides the following benefits for customers: • prompt interface and decision making; • clear and coordinated licensing and auditing; • pass-through liability at all equipment production stages; • simplifying of logistics.

Supply of equipment packages for the Turbine Island is implemented by the group of Atomenergomash JSC companies within the joint venture with General Electric - «Turbine Technology AAEM» Limited Liability Company («AAEM» LLC).

AAEM was established in 2007 with a mission to supply turbine hall equipment for national and foreign nuclear power plant projects using the Russian reactor technology. In compliance with the articles of incorporation, AAEM received the ARABELLE™ technology for 1000-1800 MW class half-speed turbines and generators.

The main lines of AAEM business include: • manufacture of steam turbines and generators with ratings 1000-1800 MW based on the half-speed ARABELLE™ technology, • integration and delivery of equipment packages using the half-speed ARABELLE™ technology for turbine halls of nuclear power plants with Russian VVER-type reactors, • service and retrofit of NPP turbine hall equipment.

6 JSC Atomenergomash AUXILIARY AND STATION SERVICE EQUIPMENT

Apart from production of key equipment of reactor and turbine islands, Atomenergomash group of companies offers a wide range of products for auxiliary systems and NPP onsite facilities. Range of products manufactured by Engineering Division includes hundreds of units and is operated at NPPs designed in Russia.

Types of equipment • Types of equipment • Handling equipment • Nuclear island auxiliary equipment • Water treatment and demineralization systems • Heat exchangers • Ventilation equipment • Piping valves • Radioactive waste and spent nuclear fuel processing equipment • Piping products (HP and LP piping) Filters of various purpose • Pumps •

Fuel handling machine for Kalinin NPP Unit 4 Distillation and demineralization unit (DOU-50/10GP), Rostov NPP

ARAKO valves Ion-exchange filters www.aem-group.ru 7 AEM CAPACITY IN DEVELOPING FULL PRODUCTION CHAIN

Unique production capacities of AEM allow SCIENTIFIC DESIGN offering the clients RESEARCH AND ENGINEERING key equipment for nuclear power plants in accordance with their demanding requirements. Equipment production quality and period are ensured due to well- tuned production chain and close cooperation between enterprises of Atomenergomash group. Only availability of full • Fundamental and applied • Development of reactor equipment production cycle from research for all NPPs designed in Russia scientific research and up • Development of new materials • Reactor plants for icebreaker and to equipment delivery to and processes submarine fleet nuclear power plant site • Test samples and tests • Advanced research for production of reactor plants for medium and small can make our customers Welding techniques • power nuclear power plants confident in reliability and nondestructive control safety of equipment being supplied.

• CNIITMASH • OKB GIDROPRESS • SverdNIIKhimmash • Afrikantov OKBM • VNIIAM • ZIOMAR Engineering Company • AEM Technologies Engineering Company

8 JSC Atomenergomash AEM CAPACITY IN DEVELOPING FULL PRODUCTION CHAIN

SPECIAL STEEL CASTINGS EQUIPMENT SUPPLY AND FORGINGS PRODUCTION

• Production of castings and • Production of nuclear and turbine • Combined delivery of oversize forgings for nuclear, power and island equipment cargoes including land and other industries maritime transportation • Production of NPP auxiliary • Development of new structural equipment • Proprietary mooring berth with materials access to marine transport routes • Unique process and production • Design and manufacturing of competences • Careful monitoring at each stage non-standard equipment of cargo movement

• Energomashspecstal • Atommash, Branch of AEM Technologies • Petrozavodskmash, Branch of AEM Technologies • ZiO-Podolsk Machine building plant • Afrikantov OKBM • CKBM • SNIIP • SverdNIIKhimmash • Arako • Atomtruboprovodmontazh • Ganz EEM

www.aem-group.ru 9 SCIENTIFIC ACTIVITIES

Atomenergomash group of companies includes legendary institutes and design bureaus having unique competences in development of innovative solutions for power engineering. Investments in innovations and scientific research represent one of the priorities of Engineering Division.

Fundamental, exploratory and applied scientific research, experimental design and technological activities aimed at creation of progressive, environmentally sound and resource saving technologies are performed by: • CNIITMASH • VNIIAM • OKB GIDROPRESS • Afrikantov OKBM • SverdNIIKhimmash • IFTP • SNIIP • CKBM

In order to establish a single technical policy and to develop competitive solutions in engineering division, largest power engineering scientific research center is being established at the base of JSC NPO CNIITMASH and JSC VNIIAM.

Joining of scientific potential of Atomenergomash companies will enable development of innovative high-tech complex products and their service support at all life cycle stages.

10 JSC Atomenergomash DESIGN

Atomenergomash develops and designs equipment for different NPP designs.

Atomenergomash group of companies includes OKB The important activity of Atomenergomash group Gidropress, the only Russian designer of VVER type reactor of companies is development of fast neutron reactor plants operated at nuclear power plants in Russia and plants. Afrikantov OKBM, the largest design bureau in abroad. Long term experience in development of reactor Engineering Division, performs design and production of plants enables the specialists to offer unique designs this type of reactors. addressing the factors of possible human impact and hydrometeorological and geological features at specific The company is also the leading developer of maritime NPP sites. nuclear reactor plants, industrial nuclear reactors for small and medium power NPPs, and main and auxiliary The common feature for all reactor plant designs equipment for nuclear industry. developed by OKB Gidropress is high quality standards and maximum requirements to safety level.

www.aem-group.ru 11 METALLURGY FOR ENGINEERING INDUSTRY

Material study and metallurgical companies are an integral link of established production chain in the Holding. Technical specifications for steels and welding materials for key NPP equipment developed by Russian state scientific center JSC NPO CNIITMASH enable production of products with unique specifications.

Atomenergomash provides a wide range of metallurgical products for various sectors of industry. AEM manufactures the following equipment for nuclear power plants:

Nuclear island: Turbine island: • steam generator shells; • turbine shells; • reactor shells; • IP turbine rotors; • main circulating pump components; • LP turbine rotors, liners, discs; • reactor vessel bottom; • generator rotors; • steam generator header components, for reactor • HP turbine rotors plants VVER-1000, VVER-1200.

JSC NPO CNIITMASH performs scientific research in the sphere of metallurgy and materials processing technologies. Metal research, material study, welding and control, nanomaterial research institutes incorporated in the group of companies offer integrated solutions for creation of new materials and progressive processes during manufacturing of new generation equipment.

12 JSC Atomenergomash METALLURGY FOR ENGINEERING INDUSTRY ADVANCED TECHNOLOGIES AND CAPABILITIES

Highly efficient complexes and modern technologies form a base of Holding’s activities. Over the recent years, key enterprises of Engineering Division implemented a large-scale production fleet upgrade program. Currently Atomenergomash combines the enterprises having unique process and production competences.

PROCESS CAPABILITIES PRODUCTION CAPABILITIES Production of up to 80% of key reactor equipment Foundry • for NPPs designed in Russia Castings with weight up to 150 tons • Production and packaged supply of reactor and Ingots with weight up to 500 tons • • turbine island equipment; Forging and heat treatment • Single time production of up to 4 sets of reactor • Forging equipment for VVER type nuclear power plants • Heat treatment including up to 9 steam generators per year • Unique double action press with amplification, • Up to 60,000 tons of cast iron, steel non-ferrous alloy 6,500 tons castings per year Machining • Capacities for tube fins installation – 7,000 to 8,000 tons per year • Machining of components with weight up to 300 tons

Charging cranes and general purpose cranes with capacity up to 320 tons.

Wide range of steel cutting equipment including lathing, boring, turning, deep boring, peripheral milling, mortising, gear milling, bandsaw and other machines.

All types of welding of stainless, carbon steel, ferrous metals and titanium alloys with (items with diameter up to 8 m, length up to 100 m and weight up to 600 tons).

www.aem-group.ru 13 KEY PRODUCTION CAPACITIES

VOLGODONSK BRANCH OF AEM TECHNOLOGIES – ATOMMASH, VOLGODONSK, RUSSIAN FEDERATION

This is the enterprise that inherited capacities and competences of largest Soviet equipment manufacturer for nuclear Power sector, Atommash plant. Upgraded production capacities allow simultaneous fabrication of up to 4 sets of reactor equipment for VVER type nuclear power plants. The branch also produces items for largest Russian and foreign oil refineries, producing and power generation companies. Proprietary river berth for loading of oversize cargoes allows transportation of products to any point in Russian and the world.

CKBM, SAINT PETERSBURG, RUSSIAN FEDERATION

CKBM is the only domestic designer and manufacturer of main circulation pumps for all types of Russian reactors. State-of-art development of design bureau is circulation pump without oil system (GTsNA-1753) with all components lubricated and cooled by water (including motor components). Absence of oil system significantly improves fire safety of nuclear power plant. This technical solution has no similar solutions in the world. The company has the only complex in Russia for large scale testing of pumps under conditions simulating all parameters of reactor operation (pressure, temperature, type of heat transfer fluid). All company’s products supplied to nuclear power plants are subjected to tests in different modes, which enable timely detection of possible deviations from required operation parameters and rectification of defects.

14 JSC Atomenergomash ZIO-PODOLSK, PODOLSK, RUSSIAN FEDERATION

This is one of leading power-engineering companies in Russia. ZiO-Podolsk is specialized in production of equipment for nuclear and thermal power industry, shipbuilding, oil and gas companies. Equipment produced by this plant is installed at nuclear power plants in Russia, Ukraine, Armenia, Finland, Germany, Cuba, Bulgaria, Iran, China, and India. Currently, the company produces reactor plants for new generation Russian nuclear icebreakers. ZiO-Podolsk is one of main Russian manufacturers of boiler equipment for thermal power plants.

AFRIKANTOV OKBM, NIZHNY NOVGOROD, RUSSIAN FEDERATION

This is Russian leading nuclear engineering enterprise. Afrikantov OKBM has developed effective infrastructure with full production and process cycle from design, manufacturing and testing to packaged supply of items to customer and provision of service support throughout the whole life cycle. Afrikantov OKBM performs a large scope of works aimed at creation of unified pump and ventilation equipment for nuclear power plants, upgrade of mechanical equipment of active NPP units and creation of import substituting equipment for NPPs under construction. Developed competences enabled the company to perform packaged supplies of reactor plants BN-800 and KLT-40S.

www.aem-group.ru 15 ENERGOMASHSPECSTAL, KRAMATORSK, UKRAINE

It is one of world’s largest manufacturers of special cast and forged small batch and customized items for nuclear industry, metallurgy, shipbuilding, power industry and general engineering industry. The company has state-of-art metallurgical, metal processing and machining equipment and performs full production cycle – from generation of marketing and technical ideas up to their implementation in readymade products. Production capacities of EMSS includes electrical steel casting shop, foundry, machining shop. Lathes of the company enable processing of components with diameter up to 4 m, length up to 24 m, weight up to 300 tons, turning machines enable processing of components with diameter up to 8 m and height up to 6 m with maximum weight of component up to 250 tons. Boring machines enable manufacturing of components with length up to 32 m and height up to 5 m. Products by EMSS are supplied to over 50 countries worldwide.

PETROZAVODSK BRANCH OF AEM TECHNOLOGIES – PETROZAVODSKMASH, PETROZAVODSK, RUSSIAN FEDERATION

It is one of the largest production complexes in Russia’s North-West. It has its own foundry and processing facilities. The plant produces shells, vessels and other equipment for nuclear and traditional power industry, petrochemical and pulp and paper industry.

16 JSC Atomenergomash SAFETY

Nuclear power plants designed in Russia operate reliably and safely, which is confirmed by results of regular inspections by both domestic authorities (Rostekhnadzor) and international organizations. High safety level of nuclear power plants is ensure through use of mutually redundant passive and active system.

Equipment manufactured by Atomenergomash companies is This is a unique Russian safety technology produced by used in emergency and planned cooling systems, emergency Atomenergomash, which represents a conical shell installed feed water supply systems, emergency core cooling system on supports at the bottom of concrete reactor pit. Shell (ECCS), and passive deluge system tank. Molten core catcher is filled with special materials that are mixed with molten is an important innovation for passive safety system of core in case of hypothetical emergency and ensure uniform nuclear power plants. placement of molten core in catcher shell. Depending on modification, the weight of molten core catcher may be up to 800 tons with diameter of about 6.5 m.

IMPROVEMENT OF LOCALIZING SAFETY SYSTEMS

Hurricanes, tornadoes Airplane Design maximum wind speed at velocity of 200 m/s with occurrence rate of once every 10,000 years is 56 m/s

Impact wave with front pressure of 30 kPa

Seismic impact (MCE) — 8 scores per MSK-64 scale Flooding with occurrence rate of > 0.01%

Shipment of molten core catcher for Belarusian NPP from Preparation for land transportation of molten core catcher special berth of the company in Volgodonsk for Belarusian NPP

www.aem-group.ru 17 QUALITY STRATEGY

High quality level of the products being manufactured is an indisputable priority of JSC Atomenergomash. Holding’s equipment currently confirmed its reliability by many years of trouble-free operation at tens of nuclear power plants worldwide.

All enterprises within the group of companies performed at any production stage – from design to have permits for work in nuclear industry. Quality shipment. Modern equipment allowing ultrasonic, x-ray, management system corresponding to contemporary thermal imaging and other types of examination are world practice and international standards is used for quality control. Strict quality requirements are implemented throughout the Holding. established for third-party products. AEM specialists regularly perform relevant inspections of enterprises, When equipment is supplied for foreign nuclear inspections of billets, materials, semi-finished and power plants, each company undergoes a procedure readymade products being purchased, in order to of examination by national regulating authorities confirm their capacity to supply products and render and certification of equipment being manufactured. services at required level. Supervisory measures with participation of AEM specialists, customer’s representatives and technical supervision authorities of customer country are

Compliance of products and services of Atomenergomash with high quality standards is confirmed by audit of international supervision and regulation authorities.

INTERNATIONAL CERTIFICATION NATIONAL REGULATORS • Rostekhnadzor, Russian Federation • Radiation and Nuclear Safety Authority of Finland (STUK) • Atomic Energy Regulatory Board of India (AERB) • National Nuclear Safety Administration of China (NNSA) • Turkish Atomic Energy Authority (TAEK)

18 JSC Atomenergomash AEM COMPANIES

5 7

1 3 4 6

8 2 9 10

1 Moscow, Russia 3 Podolsk, Russia 6 Yekaterinburg, Russia CNIITMASH OKB GIDROPRESS SverdNIIhimmash Telephone: +7-495-675-83-02 Telephone: +7-495-502-79-10 Telephone: +7-343-263-90-91 Website: www.cniitmash.ru Website: www.gidropress.podolsk.ru Website: www.sverd.ru E-mail: [email protected] E-mail: [email protected] E-mail: [email protected]

ZIO-PODOLSK 7 Petrozavodsk, Russia VNIIAM Telephone: +7-495-747-10-25 Telephone: +7-495-748-86-54 Website: www.aozio.ru AEM-technology branch – Website: www.vniiam.ru E-mail: [email protected] E-mail: [email protected] Petrozavodskmash Telephone: +7-814-271-69-20 ZIOMAR Website: www.pzm.su SNIIP Telephone: +7-495-747-10-17 E-mail: [email protected] Telephone: +7-499-198-97-64 Website: www.aozio.ru Website: www.sniip.ru E-mail: [email protected] 8 Opava, Czech Republic E-mail: [email protected] 4 Nizhny Novgorod, Russia ARAKO spol. s.r.o. Atomtruboprovodmontazh Telephone: +420-553-694-111 Telephone: +7-495-540-10-86 OKBM Afrikantov Website: www.arako.cz Website: www.atom-tm.ru Telephone: +7-831-241-87-72 E-mail: [email protected] E-mail: [email protected] Website: www.okbm.nnov.ru E-mail: [email protected] 9 Volgodonsk, Russia IFTP 5 Saint Petersburg, Russia AEM-technology branch – Telephone: +7-496-216-27-89 Website: www.iftp.ru CKBM Atommash E-mail: [email protected] Telephone: +7-812-676-63-63 Telephone: +7-863-929-20-79 Website: www.ckbm.ru Website: www.atommash.ru E-mail: [email protected] 2 Kramatorsk, Ukraine E-mail: [email protected] Energomashspetsstal AEM Technologies 10 Budapest, Hungary Telephone: +38-062-646-01-32 Telephone/fax: +7-812-457-05-88 Website: www.emss.ua Website: www.aemtech.ru Ganz EEM LLC E-mail: [email protected] E-mail: [email protected] Telephone: +36-1-872-58-00 Website: www.ganz-eem.com AAEM E-mail: [email protected] Phone: +7 (812) 635-70-71 Website: www.aaemturbines.com E-mail: [email protected]

www.aem-group.ru 19 JSC Atomenergomash www.aem-group.ru ATOMENERGOMASH JSC Nuclear and Power Engineering Address: 28/3 Ozerkovsakaya nab., Moscow, 115184 Telephone: +7(495) 668-20-93 Fax: +7(495) 668-20-95 Website: www.aem-group.ru E-mail: [email protected]

22 JSC Atomenergomash