Introduction to Rockpress
Rocklea Pressed Metal trading as Rockpress
established 1972
major manufacturer and fabricator of metal products
located in industrial hub of Acacia Ridge
factory floor space ~13,600 m2
Approx 100 staff Physical Layout Accreditation
ISO 9001 – Quality Management
AS 4801 – Health & Safety
ISO 14001 – Environmental Management
ISO 3834 – Quality Management Welding
Main Roads accredited supplier
ASSDA accredited Competitive Manufacturing
Based on “Lean Manufacturing” focusing on reduction of waste
Engagement of employees to improve production flow, quality and deliver business objectives
Improving daily processes by identifying and analysing supply chain and production issues
Nationally recognised Cert III & Cert IV training for staff Organisation Chart
DIRECTORS Donn Todd, Phil Silcock, Patrick Kelly, Colin Klazema, Barbara Mansell, Lyle Todd, Karen Bizzell
GENERAL MANAGER Dave Osborne ASSISTANT & MARKETING MANGER Allan Mortensen ADMINISTRATION & IMS SALES / OPERATIONS MANAGER MANAGER Vicky Dawson Stewart Russell TRAINING & RESOURCE MANUFACTURING COORDINATOR COORDINATOR Josh Reid Brett Griffiths
Laser IMS Sales Material Control Press Brake IT & Security Sales Support Welding Co-ordinator Machine Ops HSE, Purchasing CADCAM QA Heavy Fabrication Accounts & Reception Despatch Light Fabrication Maintenance Coating Markets
Custom Jobbing Work
Mining & Transport
Engineering & Construction
Food
Marine
Pharmaceutical
Electrical Engineering
Architectural & Streetscape
Agricultural
Sugar
Medical Key Customers Products
Truck and Trailer components (Volvo, Mack, etc)
Bus and Coach components
Profiles and blanks (Laser or Turret)
Stainless Steel componentry for Pharmaceutical & Food industries
Architectural items (buildings and street furniture)
Hoppers and Hoods, Transitions
Signs & frame structures
Pump skids & pressure pipe work
Brackets & frames Products cont.
Tool Boxes (stock size and custom made)
Fan Cases (axial and centrifugal)
Tanks and Conveyor components (stainless and mild steel)
Void cover plates (stainless and carbon steel)
Machine Guards
Mining components
Enclosures (cabinets) Main Suppliers Process Interactions Staff Capacity
4 x Managers 9 x Factory Supervisors
7 x Sales Techs + Sales 49 x Sheet Metal, Support Boilermakers & Machine Operators 5 x CAD/CAM Draftsmen 12 x Apprentices 8 x Administration Staff 7 x Despatch & Transport Laser Machines
1 x TRUMPF 8KW Fibre flat bed Laser 6000 x 2500
1 x TRUMPF 6KW Fibre flat bed Laser, 3000 x 1500 and Tube Processing
1 x TRUMPF 6KW flat bed Laser, 4000 x 2000
1 x TRUMPF 4KW flat bed Laser, 3000 x 1500
25mm Carbon , Stainless Aluminium.
10mm Copper & Brass Press Brakes
1 x V320 TRUMPF 6 axis 4400mm long
1 x V170 TRUMPF 6 Axis 4200mm Long
1 x V200 TRUMPF 6 Axis 4000mm long
3 x V130 TRUMPF 6 Axis 3000mm long
3 x V50 TRUMPF 5 Axis 1250mm long
Up to 320 tonne (4400mm long) Machining & Turning
1 x Makino PS95 Vertical Machining Centre
2 x Nakamura Tome SC300MY Multi-Tasking Turning Center
CNC Vertical Machining and Turning Turret (Punch Press)
2 x TRUMPF 22 tonne Sheet Metal punch presses
Bed size: 1500 x 3000mm
CNC Punching Guillotines
2 x Guillotines Max 4000mm long x 6mm M/S plate
NC Guillotining: 4080 x 6mm Mild Steel, 4080 x 4mm Stainless Steel Inclinables “C” Presses
4 x Capacity 10 to 90 tonne Welding
ISO 3834 Quality Management Welding Max 500 amp Pulsed MIG / TIG (water cooled) Approx. 40 x MIG, TIG and MIG/TIG combinations. 2 x Universal Welding Robots & Beam Welding Spot welders, Rotary welding jigs Pressure welding Carbon & Stainless steels to AS 4041(class 1) & AS 4458 Aluminium Welding to AS 1665 covering Tig/Mig in 5000 & 6000 series Heavy and Light Fabrication to AS 1554.1SP, AS 1554.4 SP, AS 1554.5, AS 1554.6 Cat 1B, including Stainless Steel, Zinc Coated and Carbon and Alloy Steels, Aluminium, Copper, Brass Polishing, Blasting & Coating
Glass Bead Blaster – 4000 x 3000 x 2500 high Booth for S/S and Aluminium use only, with magnetic separator
Garnet blasting Boot size: 8.5mtrs long x 3.5mtrs wide x 3.5mtrs high
Powder Coating Oven size: 8.5mtrs long x 2.4mtrs wide x 2.6mtrs high
Thermal spraying (metal spraying) & wet spraying