Introduction to Rockpress

 Rocklea Pressed Metal trading as Rockpress

 established 1972

 major manufacturer and fabricator of metal products

 located in industrial hub of Acacia Ridge

 factory floor space ~13,600 m2

 Approx 100 staff Physical Layout Accreditation

 ISO 9001 – Quality Management

 AS 4801 – Health & Safety

 ISO 14001 – Environmental Management

 ISO 3834 – Quality Management

 Main Roads accredited supplier

 ASSDA accredited Competitive Manufacturing

 Based on “Lean Manufacturing” focusing on reduction of waste

 Engagement of employees to improve production flow, quality and deliver business objectives

 Improving daily processes by identifying and analysing supply chain and production issues

 Nationally recognised Cert III & Cert IV training for staff Organisation Chart

DIRECTORS Donn Todd, Phil Silcock, Patrick Kelly, Colin Klazema, Barbara Mansell, Lyle Todd, Karen Bizzell

GENERAL MANAGER Dave Osborne ASSISTANT & MARKETING MANGER Allan Mortensen ADMINISTRATION & IMS SALES / OPERATIONS MANAGER MANAGER Vicky Dawson Stewart Russell TRAINING & RESOURCE MANUFACTURING COORDINATOR COORDINATOR Josh Reid Brett Griffiths

Laser IMS Sales Material Control Press Brake IT & Security Sales Support Welding Co-ordinator Machine Ops HSE, Purchasing CADCAM QA Heavy Fabrication Accounts & Reception Despatch Light Fabrication Maintenance Coating Markets

 Custom Jobbing Work

 Mining & Transport

 Engineering & Construction

 Food

 Marine

 Pharmaceutical

 Electrical Engineering

 Architectural & Streetscape

 Agricultural

 Sugar

 Medical Key Customers Products

 Truck and Trailer components (Volvo, Mack, etc)

 Bus and Coach components

 Profiles and blanks (Laser or Turret)

componentry for Pharmaceutical & Food industries

 Architectural items (buildings and street furniture)

 Hoppers and Hoods, Transitions

 Signs & frame structures

 Pump skids & pressure pipe work

 Brackets & frames Products cont.

 Tool Boxes (stock size and custom made)

 Fan Cases (axial and centrifugal)

 Tanks and Conveyor components (stainless and mild steel)

 Void cover plates (stainless and carbon steel)

 Machine Guards

 Mining components

 Enclosures (cabinets) Main Suppliers Process Interactions Staff Capacity

 4 x Managers  9 x Factory Supervisors

 7 x Sales Techs + Sales  49 x , Support & Machine Operators  5 x CAD/CAM Draftsmen  12 x Apprentices  8 x Administration Staff  7 x Despatch & Transport Laser Machines

 1 x TRUMPF 8KW Fibre flat bed Laser 6000 x 2500

 1 x TRUMPF 6KW Fibre flat bed Laser, 3000 x 1500 and Tube Processing

 1 x TRUMPF 6KW flat bed Laser, 4000 x 2000

 1 x TRUMPF 4KW flat bed Laser, 3000 x 1500

 25mm Carbon , Stainless Aluminium.

 10mm Copper & Brass Press Brakes

 1 x V320 TRUMPF 6 axis 4400mm long

 1 x V170 TRUMPF 6 Axis 4200mm Long

 1 x V200 TRUMPF 6 Axis 4000mm long

 3 x V130 TRUMPF 6 Axis 3000mm long

 3 x V50 TRUMPF 5 Axis 1250mm long

 Up to 320 tonne (4400mm long) & Turning

 1 x Makino PS95 Vertical Machining Centre

 2 x Nakamura Tome SC300MY Multi-Tasking Turning Center

 CNC Vertical Machining and Turning Turret ( Press)

 2 x TRUMPF 22 tonne Sheet Metal punch presses

 Bed size: 1500 x 3000mm

 CNC Guillotines

 2 x Guillotines Max 4000mm long x 6mm M/S plate

 NC Guillotining: 4080 x 6mm Mild Steel, 4080 x 4mm Stainless Steel Inclinables “C” Presses

 4 x Capacity 10 to 90 tonne Welding

 ISO 3834 Quality Management Welding  Max 500 amp Pulsed MIG / TIG (water cooled)  Approx. 40 x MIG, TIG and MIG/TIG combinations.  2 x Universal Welding Robots & Beam Welding  Spot welders, Rotary welding jigs  Pressure welding Carbon & Stainless steels to AS 4041(class 1) & AS 4458  Aluminium Welding to AS 1665 covering Tig/Mig in 5000 & 6000 series  Heavy and Light Fabrication to AS 1554.1SP, AS 1554.4 SP, AS 1554.5, AS 1554.6 Cat 1B, including Stainless Steel, Zinc Coated and Carbon and Alloy Steels, Aluminium, Copper, Brass Polishing, Blasting & Coating

 Glass Bead Blaster – 4000 x 3000 x 2500 high Booth for S/S and Aluminium use only, with magnetic separator

 Garnet blasting Boot size: 8.5mtrs long x 3.5mtrs wide x 3.5mtrs high

 Powder Coating Oven size: 8.5mtrs long x 2.4mtrs wide x 2.6mtrs high

 Thermal spraying (metal spraying) & wet spraying