BOLTING TOOLS

Tools for every conceivable need..... TU SERIES SQUARE DRIVE HYDRAULIC WRENCHES PAGE 4-5

TX SERIES LOW CLEARANCE HYDRAULIC WRENCHES PAGE 6-8

BOLTING SERVICES / RENTAL PROGRAMS PAGE 9 TM PUMPS FOR USE WITH HYDRAULIC WRENCHES PAGE 10

BACKUP WRENCHES PAGE 11

PNEUMATIC TORQUE WRENCHES PAGE 12-14

CLASSIC MECHANICAL CLICK TORQUE WRENCHES PAGE 15-18

CLASSIC MECHANICAL TORQUE MULTIPLIERS PAGE 19-22

POWER SPLITTER HYDRAULIC NUT SPLITTERS PAGE 23-24

POWER SPREADER FLANGE SPREADERS PAGE 25

HYDRAULIC VERTICAL LIFTING & SPREADING WEDGE PAGE 26-27

HYDRAULIC BOLT TENSIONERS PAGE 28-32

SPRING BALANCERS PAGE 33-34

IMPACT WRENCHES PAGE 35

3 TU SERIES SPECIFICATIONS Simply... The Most Advanced Wrench Ever Produced Faster Stroke! Less Moving Parts! Anti-Back Lash Mechanism! Patented Mono-Body Housing! Hands-Off Operation! Unique Design to Fit Every Application! Accurate Repeatability! Technical Are only a few of the Improvements that has brought to the Industry! Model No. TU-2 TU-3 TU-7 TU-11 TU-27 TU-60 Square Drive 3/4” 1” 1.1/2” 1.1/2” 2.1/2” 2.1/2” Min. Torque Kg-m(Ft/Lbs) 17(127) 45(330) 102(740) 152(1,100) 376(2,720) 801(5,800) Max. Torque Kg-m(Ft/Lbs) 175(1,270) 460(3,330) 1020(7,400) 1520(11,010) 3760(27,200) 8018(58,000) Output Accuracy +/-3% +/-3% +/-3% +/-3% +/-3% +/-3% Repeatability 100% 100% 100% 100% 100% 100% Duty Cycle 100% 100% 100% 100% 100% 100% Tool Weight Kgs/(Lbs) 1.77/(3.90) 4.09/(9.00) 8.64/(19.00) 13.18/(29.00) 31.81/(70.00) 59.00/(130.00)

Height

Radius Width 1 Length 1 Width 2 Dimensions Length 2 Width 3 TU-2 TU-3 TU-7 TU-11 TU-27 TU-60 Model No. mm inch mm inch mminch mm inch mm inch mm inch Height 106.68 4.20 134.62 5.30 177.55 6.99 197.87 7.79 258.83 10.19 292.10 11.50 Length 1 118.87 4.68 154.94 6.10 203.20 8.00 233.93 9.21 312.17 12.29 390.65 15.38 Length 2 157.48 6.20 205.74 8.10 272.80 10.74 310.13 12.21 413.77 16.29 518.16 20.40 Radius 24.89 0.98 33.02 1.30 43.18 1.70 49.53 1.95 61.72 2.43 73.66 2.90 Width 1 50.80 2.00 66.54 2.62 91.69 3.61 99.82 3.93 133.60 5.26 167.13 6.58 Width 2 70.87 2.79 93.47 3.68 128.52 5.06 137.92 5.43 196.34 7.73 225.80 8.89 Width 3 112.27 4.42 147.57 5.81 202.69 7.98 221.49 8.72 295.40 11.63 368.00 14.49 Note : All tool weights include Couplers, Swivels, Reaction Arm and Internal Oil. The Patented Mono-Body Housing is standard on all models. TU Accessories TORCUP

tTube has in stock application Ex t nd e e d Rea c ion specific accessories to fit on your job!

Standard Square Call Drive Standard Extended Reaction TORCUP Reaction Arm Arm Boot today for help Direct Socket Allen Hex 4 Drive Drive Adapter with your application specification! TU SERIES FEATURES TU Square Drive - The Performer

The Multi-Application TU Series is the tool of choice on every application in every industry. Whether in a steel mill, on an offshore drill platform or diving to the ocean bottom a TU Wrench will OUTPERFORM every other method of tightening threaded fasteners. Tensioners...Impact Wrenches... Nut Runners... TU-2 Achieves Proper Torque in Seconds ! are no match for A TU Hydraulic Wrench on any application !!

TU-10 The Workhorse in Other Hydraulic Wrench manufacturers? Power Generation Not a chance!!

1 16 15 2

14 3

4

13 5 9

12 6 10 8 11 7

1 Patented Mono-Body Housing A TorcUP exclusive!! 2 Balanced Drive Rod Side load free piston movement. 3 Never-Lock Drive Pawl Ensures tool will NEVER lock up. 4 Anti-Back Lash Mechanism Provides hands free operation. 5 Laser Engraved Torque Chart No more searching for charts. 6 Multi-Tooth Ratchet Allows for 27 degree torque stroke accuracy. 7 One Piece Drive Plate Robust alloy provides for small nose radius. 8 Push-Through-Drive Simply push to switch from loosen to tighten. 9 Single Seal Piston Assures extended maintenance free operation. 10 Direct Housing Reaction Allows use of tool without reaction arm. 11 Steel Reaction Boot Field replaceable feature protects reaction arm. 12 Long Length Reaction Arm Allows for reaction on all applications. 13 Reaction Arm Release Button Protected within reaction arm housing. 14 360 x 360 Swivel Allows hose to be cleared on all applications. 15 No-Drip Quick Connect Couplers Assures easy and safe operation. 16 Steel Alloy Piston Robust composition allows for longer operation cycle. 5 TX SERIES SPECIFICATIONS Simply... The Flattest Hydraulic Wrench Ever Produced Flat Design from Cylinder to Link! Less Moving Parts! Unique Peanut Shaped Piston! Accurate Repeatability! Direct Flow Oil Distribution for Faster Stroke! Hands-Off Operation! Are only a few of the reasons why the TX is the only tool of its kind! Technical Model No. TX-2 TX-4 TX-8 TX-16 TX-32 Tool Hex from 19mm / 3/4” 25mm / 1” 50mm / 1.7/8” 65mm / 2.5/8” 80mm / 3.1/8” to 60mm / 2.3/8” 80mm / 3.1/8” 105mm / 4” 115mm / 4.5/8” 155mm / 6.1/8” Min. Torque Kg-m (Ft/Lbs) 26 (192) 54 (395) 115 (830) 215 (1,560) 445 (3,220) Max. Torque Kg-m (Ft/Lbs) 260 (1,928) 540 (3,950) 1192 (8,630) 2293 (16,600) 4924 (35,650) Output Accuracy +/- 3% +/- 3% +/- 3% +/- 3% +/- 3% Repeatability 100% 100% 100% 100% 100% Duty Cycle 100% 100% 100% 100% 100% Corrosion Protection Standard Cylinder Weight Kgs / (Lbs) 1.59 / (3.50) 2.73 / (6.00) 5.32 / (11.70) 7.27 / (16.00) 11.82 / (26.00) Link Weight from Kgs / (Lbs) 1.09 / (2.40) 2.45 / (5.40) 5.41 / (11.90) 9.55 / (21.00) 13.18 / (29.00) to Kgs / (Lbs) 1.59 / (3.50) 3.45 / (7.60) 6.59 / (14.50) 12.73 / (28.00) 17.95 / (39.50)

Width Length

Height

Dimensions Radius TX-2 TX-4 TX-8 TX-16 TX-32 Model No. mm inch mm inch mm inch mm inch mm inch Length 144.00 5.67 198.12 7.80 248.92 9.80 328.42 12.93 388.62 15.30 Height 101.60 4.00 142.24 5.60 177.80 7.00 192.53 7.58 276.86 10.90 Width 31.75 1.25 41.40 1.63 52.07 2.05 63.50 2.50 82.30 3.24 Radius 9.14 0.36 11.68 0.46 13.72 0.54 16.51 0.65 23.62 0.93 Note : All tool weights include Couplers, Swivels and Internal Oil. The Patented Peanut Shaped Cylinder Bore is standard on TX-2, TX-4 and TX-8 models. TU Accessories When clearance is an issue... TX is the answer! Hex Reducer Insert TX accessories allow you to convert your low profile system into a multi-application system

Extended Reaction Arm simply by inserting hex accessories.

Stack Socket Call TORCUP Low Point to solve any of your limited area, Reaction Paddle 6 Square Drive Adapter low clearance bolting applications. TX SERIES FEATURES TX Low Profile - The Solution

Clearance ABOVE The Nut - No Problem For A TX! Clearance BEHIND The Nut - No Problem For A TX! Clearance BETWEEN The Nut - No Problem For A TX!

The Patented Peanut Shape Piston Design assures That your application will have the correct torque applied every time.

Tensioners - Too Big To Fit! TX saves time when Multipliers - Too Big To Fit! precise torque is required Nut Runners - Too Big To Fit! Impact Wrenches - Too Big To Fit! Other Hydraulic Wrenches - Too Big To Fit!

13 12 11 1

2

3

9 10 4 8 5 6 7 TX cylinder and link are the same width. A TorcUP exclusive.

1 Patented “Peanut Shaped Cylinder” Fit both the cylinder and link in confined areas. 2 Engagement Rod Automatically engages link on the first stroke. 3 Never-Lock Drive Pawl Ensures tool will NEVER lock up. 4 Multi-Tooth Ratchet Allows for 27 degree torque stroke accuracy. 5 One Piece Drive Plate Robust alloy provides for small nose radius. 6 Link Pin One pin for link to cylinder engagement. No tools required. 7 In-Line Reaction Pad Assures torsion free reaction every time. 8 Steel Alignment Pin Assures equal load displacement between side plates. 9 Piston Tension O-Ring Tension locks piston seal into “Peanut” bore. 10 Completely Flat Design Cylinder and link width are equal for tight fits. 11 360 x 360 Swivel Allows hose to be cleared on all applications. 12 Teflon Piston Seal Patented technology provides years of maintenance free use. 13 Slider Prevents wear of piston or drive plate. Reduces costly repairs. 7 TX SERIES HEX LINK PART NUMBERS

TX-2 Link Hex TX-4 Link Hex TX-8 Link Hex TX-16 Link Hex TX-32 Link Hex Number Size Number Size Number Size Number Size Number Size TX-2RL012 3/4” TX-4RL100 1” TX-8RL114 1.7/8” TX-16RL210 2.5/8” TX-32RL302 3.1/8” TX-2RL013 13/16” TX-4RL101 1.1/16” TX-8RL115 1.15/16” TX-16RL211 2.11/16” TX-32RL303 3.3/16” TX-2RL014 7/8” TX-4RL102 1.1/8” TX-8RL200 2” TX-16RL212 2.3/4” TX-32RL304 3.1/4” TX-2RL015 15/16” TX-4RL103 1.3/16” TX-8RL201 2.1/16” TX-16RL213 2.13/16” TX-32RL305 3.5/16” TX-2RL100 1” TX-4RL104 1.1/4” TX-8RL202 2.1/8” TX-16RL214 2.7/8” TX-32RL306 3.3/8” TX-2RL101 1.1/16” TX-4RL105 1.5/16” TX-8RL203 2.3/16” TX-16RL215 2.15/16” TX-32RL307 3.7/16” TX-2RL102 1.1/8” TX-4RL106 1.3/8” TX-8RL204 2.1/4” TX-16RL300 3” TX-32RL308 3.1/2” TX-2RL103 1.3/16” TX-4RL107 1.7/16” TX-8RL205 2.5/16” TX-16RL301 3.1/16” TX-32RL309 3.9/16” TX-2RL104 1.1/4” TX-4RL108 1.1/2” TX-8RL206 2.3/8” TX-16RL302 3.1/8” TX-32RL310 3.5/8” TX-2RL105 1.5/16” TX-4RL109 1.9/16” TX-8RL207 2.7/16” TX-16RL303 3.3/16” TX-32RL311 3.11/16” TX-2RL106 1.3/8” TX-4RL110 1.5/8” TX-8RL208 2.1/2” TX-16RL304 3.1/4” TX-32RL312 3.3/4” TX-2RL107 1.7/16” TX-4RL111 1.11/16” TX-8RL209 2.9/16” TX-16RL305 3.5/16” TX-32RL313 3.13/16” TX-2RL108 1.1/2” TX-4RL112 1.3/4” TX-8RL210 2.5/8” TX-16RL306 3.3/8” TX-32RL314 3.7/8” TX-2RL109 1.9/16” TX-4RL113 1.13/16” TX-8RL211 2.11/16” TX-16RL307 3.7/16” TX-32RL315 3.15/16” TX-2RL110 1.5/8” TX-4RL114 1.7/8” TX-8RL212 2.3/4” TX-16RL308 3.1/2” TX-32RL400 4” TX-2RL111 1.11/16” TX-4RL115 1.15/16” TX-8RL213 2.13/16” TX-16RL309 3.9/16” TX-32RL401 4.1/16” TX-2RL112 1.3/4” TX-4RL200 2” TX-8RL214 2.7/8” TX-16RL310 3.5/8” TX-32RL402 4.1/8” TX-2RL113 1.13/16” TX-4RL201 2.1/16” TX-8RL215 2.15/16” TX-16RL311 3.11/16” TX-32RL403 4.3/16” TX-2RL114 1.7/8” TX-4RL202 2.1/8” TX-8RL300 3” TX-16RL312 3.3/4” TX-32RL404 4.1/4” TX-2RL115 1.15/16” TX-4RL203 2.3/16” TX-8RL301 3.1/16” TX-16RL313 3.13/16” TX-32RL405 4.5/16” TX-2RL200 2” TX-4RL204 2.1/4” TX-8RL302 3.1/8” TX-16RL314 3.7/8” TX-32RL406 4.3/8” TX-2RL201 2.1/16” TX-4RL205 2.5/16” TX-8RL303 3.3/16” TX-16RL315 3.15/16” TX-32RL407 4.7/16” TX-2RL202 2.1/8” TX-4RL206 2.3/8” TX-8RL304 3.1/4” TX-16RL400 4” TX-32RL408 4.1/2” TX-2RL203 2.3/16” TX-4RL207 2.7/16” TX-8RL305 3.5/16” TX-16RL401 4.1/16” TX-32RL409 4.9/16” TX-2RL204 2.1/4” TX-4RL208 2.1/2” TX-8RL306 3.3/8” TX-16RL402 4.1/8” TX-32RL410 4.5/8” TX-2RL205 2.5/16” TX-4RL209 2.9/16” TX-8RL307 3.7/16” TX-16RL403 4.3/16” TX-32RL411 4.11/16” TX-2RL206 2.3/8” TX-4RL210 2.5/8” TX-8RL308 3.1/2” TX-16RL404 4.1/4” TX-32RL412 4.3/4” TX-4RL211 2.11/16” TX-8RL309 3.9/16” TX-16RL405 4.5/16” TX-32RL413 4.13/16” TX-4RL212 2.3/4” TX-8RL310 3.5/8” TX-16RL406 4.3/8” TX-32RL414 4.7/8” TX-4RL213 2.13/16” TX-8RL311 3.11/16” TX-16RL407 4.7/16” TX-32RL415 4.15/16” TX-4RL214 2.7/8” TX-8RL312 3.3/4” TX-16RL408 4.1/2” TX-32RL500 5” TX-4RL215 2.15/16” TX-8RL313 3.13/16” TX-16RL409 4.9/16” TX-32RL501 5.1/16” TX-4RL300 3” TX-8RL314 3.7/8” TX-16RL410 4.5/8” TX-32RL502 5.1/8” TX-4RL301 3.1/16” TX-8RL315 3.15/16” TX-32RL503 5.3/16” TX-4RL302 3.1/8” TX-8RL400 4” TX-32RL504 5.1/4” TX-32RL505 5.5/16” TX-32RL506 5.3/8” TX-32RL507 5.7/16” TX-32RL508 5.1/2” TX-32RL509 5.9/16” TX-32RL510 5.5/8” TX-32RL511 5.11/16” TX-32RL512 5.3/4” TX-32RL513 5.13/16” TX-32RL514 5.7/8” Change sizes by removing single link pin TX-32RL515 5.15/16” TX-32RL600 6” TX-32RL601 6.1/16” All TX series links are available in MM sizes also. Consult us for part numbers. 8 TX-32RL602 6.1/8” QUADRA-TORC SYSTEM Quadra-Torc - Fast-Accurate-Even Bolt Load

The primary focus of the Quadra-Torc System is to eliminate the common “Criss-Cross” bolt tightening pattern that causes constant crush or over torque of gaskets. With the Quadra-Torc System multi torque units are utilized along with our Quadra-Torc Hydraulic Pumps. Once the wrenches are in place a single operator can apply even load at the push of a button. The Quadra-Torc System will evenly close the gap and apply equal torque to +_ 3% accuracy!

Get Into Speed Torque Mode With Quadra-Torc!

Uneven load using one tool

Quadra-Torc four tool system Even and precise load with Quadra-Torc BOLTING SERVICES We Offers A Complete Hydraulic Bolting Service......

Our Bolting Services offer the following advantages : Safe - Our supervisors ensure a trouble free job. Our bolting technicians have undergone training from M/S TorcUP (USA) and our services meet MMS, USCG and DSHA regulations. Fast - Skilled and experienced crew will allow the job to be completed faster and better than a ‘First Time’ crew. Economical - Since most companies use hydraulic bolting tools for a small part of the year, in a lot of cases it does not justify the large investment needed to purchase the tools. Time Savings - As our company carries a fleet of hydraulic bolting tools at our facility, our crew can be on site and on the job in matter of days, versus the weeks and sometimes months it takes for a company to import and commission a new set of hydraulic bolting tools. RENTAL PROGRAMS

For customers who do not have the need for our crew, they have the option of renting our tools at a nominal cost. We recommend an orientation of our tools at our factory. 9 Please contact us for rental information and prices. POWER PACKS Quadra-Torc - (4 Port) Electric

EP1000 (Shown with Mono-Port) 620.00 EP1000 -- High Flow - High Speed for Heavy Duty Application Quadra-Torc Multi-Port Manifold (Max. 4 Ports). Cool running continuous duty axial piston pump. Single phase induction motor. 115V and 230V available. Starts under full load. 370.00 470.00 Runs on reduced voltage. Quiet operation (approx. 80 dBA @ 10,000 PSI). Flow Rate @ Rugged remote pendant to control motor and valve. Resvr. Valve Weight Motor 115 VAC Easily adjustable pressure control knob. Size Specifications Auto-dump relieves oil pressure from hoses. (Gal.) Control Type 600 psi 10,000 psi kg lbs Completely enclosed motor housing and electronics. 2 Solenoid 3 Way/2 Pos.1.5 HP Single Phase 11.47 lpm 0.82 lpm 38 84 2 Gallon oil reservoir. Precise PSI/BAR pressure gauge. Retract pressure is preset at 1,300 PSI. Quick-connect no-drip couplers with safety locking collar. Supplied with dual non-conductive high pressure hose with couplers. Pneumatic AP1000 (Shown with Mono-Port) 620.00

AP1000 -- High Flow - High Speed for Heavy Duty Application Quadra-Torc Multi-Port Manifold (Max. 4 Ports). Cool running continuous duty axial piston pump. 370.00 470.00 Powerful 1.5HP industrial duty air motor. Runs on 50 cfm / 80 PSI of air. Quiet operation (approx. 80 dBA @ 10,000 PSI). Resvr. Valve Flow Rate @ Weight Motor 50 cfm/ 90psi Rugged remote pendant to control motor and valve. Size Specifications Easily adjustable pressure control knob. (Gal.) Control Type 600 psi 10,000 psi kg lbs Auto-dump relieves oil pressure from hoses. Filter-lubricator for long trouble free operation. 2 Solenoid 3 Way/2 Pos. 1.5 HP Rotary Air 9.83 lpm 0.82 lpm 27 59 2 Gallon oil reservoir. Retract pressure is preset at 1,300 PSI. Precise PSI/BAR pressure gauge. Standard Roll Bar Dimensions : 25-7/16” L x 20-1/2” H x 166-3/4”W Quick-connect no-drip couplers with safety locking collar. 10 Supplied with dual non-conductive high pressure hose with couplers. QUADRA-TORC PUMP ACCESSORIES

Hoses available in all lengths No-Drip Quick-Connect Couplers (15’ hose standard with all pumps) (Standard on all TorcUP equipment)

BACKUP WRENCHES

Features : Heavy duty industrial construction. Ergonomic and Safe. Totally Mechanical - No Hydraulic. Easy to release. Eliminates Striker Wrenches, Shims a Vice Grip Style Backup Wrenches. Stock in Standard and Metric Sizes.

Technical Details: TBW-1 Wrench Handle Metric Sizes Standard Sizes Part No.mm Part No. mm Part No. inchPart No. inch BC-19M 19 BC-46M 46 BC-012 3/4 BC-200 2 BC-22M 22 BC-50M 50 BC-014 7/8 BC-203 2.3/16 BC-24M 24 BC-55M 55 BC-100 1 BC-206 2.3/8 BC-27M 27 BC-60M 60 BC-102 1.1/8 BC-209 2.9/16 BC-30M 30 BC-65M 65 BC-104 1.1/4 BC-212 2.3/4 BC-32M 32 BC-70M 70 BC-107 1.7/16 BC-215 2.15/16 BC-36M 36 BC-75M 75 BC-110 1.5/8 BC-302 3.1/8 BC-41M 41 BC-80M 80 BC-113 1.13/16 11 PTW SERIES PNEUMATIC TORQUE WRENCH

Features :

80 190 PTW 06 80 Torque Range 90-450 lbs ft / 120-600 Nm Free Speed 35 rpm 220 Weight 3.5 Kg.

95 195 PTW 10 80 Torque Range 150-725 lbs ft / 200-1000 Nm Free Speed 25 rpm 240 Weight 4.8 Kg.

95 230 PTW 24 85 Torque Range 475-1750 lbs ft / 650-2400 Nm Free Speed 15 rpm 260 Weight 5.9 Kg.

95 360 PTW 40 90 Torque Range 950-3000 lbs ft / 1300-4000 Nm Free Speed 14 rpm 260 Weight 8.3 Kg. 12 RAPTOR SERIES PNEUMATIC TORQUE WRENCH

Features :

6.82 RAPTOR 500 “SINGLE SPEED” Torque Range 120-500 lbs ft / 160-675 Nm .75 Free Speed 45 rpm 7.86 Weight 4.1 Kg. 2.56

7.78 RAPTOR 1000 “SINGLE SPEED” Torque Range 250-1000 lbs ft / 340-1355 Nm .75 Free Speed 25 rpm 7.86 Weight 4.5 Kg. 2.62

RAPTOR 2000 “SINGLE SPEED” 8.35 Torque Range 450-2000 lbs ft / 610-2710 Nm

Free Speed 20 rpm 1.00 7.86 Weight 5.5 Kg. 2.85

9.99 RAPTOR 3000 “SINGLE SPEED” Torque Range 740-3000 lbs ft / 1000-4070 Nm Free Speed 5 rpm 1.00 7.89 Weight 7.3 Kg. 3.44

RAPTOR 6000 “SINGLE SPEED” Torque Range 1000-6000 lbs ft / 1350-8100 Nm 12.35 Free Speed 3 rpm Weight 9.1 Kg. 8.16 1.50 4.00 Max air consumption is 40 CFM at 90 psi full torque. 13 PTW SERIES ACCESSORIES FRL Unit It is used to regulate the air pressure and properly lubricate the air motor for ultimate life. Air pressure regulates and controls torque output of Pneumatic torque wrench . All tools must be used with an FRL unit. It is strongly advised not to exceed the maximum amount of air pressure. L1 L3 L2 Wheel Extension

D2 D1

H

Technical Specification: Sq. Drive L1 L2 L3 D1 D2 H Model No. inchmm mm mm mm mm mm PE 1206 3/4 210 150 185 70 45 100 PE 12008 3/4 260 200 235 70 45 100 PE 1210 3/4 310 250 285 70 45 100 PE 1608 1 265 200 235 70 52 100 PE 1610 1 315 250 285 70 52 100 PE 1608H 1” 265 200 235 90 60 130

Reaction Arm:

Blank Reaction Double End Blank Standard Reaction Deep Reaction

RAPTOR SERIES ACCESSORIES

Part No. Description Extended Arm RPA-05.30-WD Raptor 500 & 1000 Weld Blank RPA-20.30-WD Raptor 2000 & 3000 Weld Blank RPA-05.10-SARM Raptor 500 & 1000 Straight Reaction Arm Standard Arm RPA-20.30-SARM Raptor 2000 & 3000 Straight Reaction Arm RPA-05.10-LARM Raptor 500 & 1000 Extended Reaction Arm RPA-20.30-LARM Raptor 2000 & 3000 Extended Reaction Arm Weld Blank RPA-RARM-05.10 Raptor 500 & 1000 Extended Reaction Arm Custom Arms RPA-RARM-20.10 Raptor 2000 & 3000 Extended Reaction Arm Available Custom Custom Reaction Arms Available 14 RP-FRL Filter / Regulator / Lubricator Straight Arm TORQUE WRENCHES

The ever-increasing need for accurate torque tightening throughout industry, in both manufacturing and servicing demands the use of reliable, accurate torque wrenches. There are many reasons for insisting on TorcUP Torque Wrenches from TorcUP . For certainty and safety ask for TORCUP by name and accept no substitutes.

ACCURATE IN USE DURABLE SAFETY IN USE ACCURATE IN DESIGN EASY TO USE Machanism pivots on the Hard-wearing, heavy-duty Progressive torque build- Guaranteed accuracy of +- TORQUE SCALE up to the selected setting square drive. mechanism. 3% throughout the torque Large, clear scale easily detected by sight, Guaranteed accuracy Retains original accuracy sound and feel. Range. markings in Nm, kg/m, wherever the wrench of+- 3% for up to 10,000 Torque setting cannot be Ensures safety and lbf/in and lbf/ft. is grasped. operations without exceeded by accident. avoidance of damage. Accurate setting easily Recalibration. Avoids mechanical obtained. damage and risk of injury.

CONVENIENCE IN USE COMPACT ROBUST EASE IN USE SECURITY Push-through, user Head no wider than a Extremely strong Length calculated to Secure and rapid torque enable a controlled effort replaceable square drive. typical socket or, in the construction. setting adjustment. Enables wrench to be case of ratcheting at all torque settings Resists all but the most essential in all torque Easily adjusted yet turned over and used in versions, no bigger than a Impossible to alter by opposite direction: with typical ratchet handle severe accidental damage. limiting situations. Avoids accidentally accident-ensures accurate no need to return wrench head. exceeding required torque setting at all times. to manufacturer for drive Improved access in setting so preventing repair. confined spaces. damage and safety risks.

TYPES OF TORQUE WRENCHES

TorcUP Torque Wrenches have proved themselves both reliable and accurate over many years of full service, mastering every conceivable nut tightening operation in all areas of industry.TorcUP Torque Wrenches are available in following three types:

Standard Torque Wrenches Adjustable click type torque wrenches.

Production Torque Wrenches Ratcheting Torque Wrenches These torque wrenches are available in both standard & ratcheting In built ratcheting mechanism provisional for ease of operation but have a fixed torque value set to prevent any tempering by without effecting accuracy & life. operation. 15 3 “ 1 “ TORQUE WRENCHES 8 2 Classic Mechanical - Torque Wrenches

3/8” Square Drive

Torque Range Square Drive Length Weight Ref. Ratchet? N.m Kg.m Ibf.in Ibf.ftmm inch mm inch kg lbs PVT-100A 2.5-11 0.3-1.2 20-100 2-8 9.52 3/8 318 12.52 0.56 1.23 PVTR-100 2.5-11 0.3-1.2 20-100 2-8 9.52 3/8 334 12.75 0.65 1.27 PVT-300A 5-34 0.5-3.5 40-300 4-24 9.52 3/8 422 16.60 0.60 1.57 PVTR-300 5-34 0.5-3.5 40-300 4-24 9.52 3/8 443 17.00 0.75 1.62 PVTR-600 12-68 1.2-7 100-600 10-50 9.52 3/8 499 19.50 1.10 2.35

All models are supplied complete with sturdy blow moulded box and a calibration certificate fully traceable to national standards and suitable for ISO-9000 assessment purposes.

1/2” Square Drive

Torque Range Square Drive Length Weight Ref. Ratchet? N.m Kg.m Ibf.in Ibf.ftmm inch mm inch kg lbs PVT-600A 12-68 1.2-7 100-600 10-50 12.71/2 476 18.74 1.02 2.25 PVT-1200A 25-135 3-14 200-1200 20-100 12.7 1/2 546 21.50 1.62 3.57 PVTR-1200 25-135 3-14 200-1200 20-100 12.7 1/2 555 21.85 2.00 4.40 PVT-2000A 50-225 5-23 400-2000 40-160 12.7 1/2 597 23.50 2.38 5.25 PVTR-2000 50-225 5-23 400-2000 40-160 12.7 1/2 626 24.64 2.49 5.47 PVT-3000A 70-330 7-35 600-3000 50-250 12.7 1/2 825 32.48 3.12 6.86 PVTR-3000 70-330 7-35 600-3000 50-250 12.7 1/2 840 33.07 4.00 8.80 All models are supplied complete with sturdy blow moulded box and a calibration certificate fully traceable to national standards and suitable 16 for ISO-9000 assessment purposes. TORQUE WRENCHES 3 “ 4 1“ Classic Mechanical - Torque Wrenches

3/4” & 1” Square Drive

Torque Range Square Drive Length Weight Ref. Ratchet? N.m Kg.m Ibf.ftmm inch mm inch kg lbs PVT-5000 140-56014-57 100-410 19.1 3/4 1130 44.49 5.90 13.00 PVTR-5000 140-560 14-57 100-410 19.1 3/4 1210 47.64 6.58 14.50 PVT-7200 200-810 22-82 150-600 19.1 3/4 1181 46.50 6.50 14.30 PVTR-7200 200-810 22-82 150-600 19.1 3/4 1261 49.65 7.00 15.40 PVT-8400 480-940 49-95 350-700 25.4 1 1397 55.00 11.30 24.90 PVTR-8400 480-940 49-95 350-700 19.1 3/4 1471 57.91 12.70 28.00 PVT-12300 700-1400 70-140 500-1000 25.4 1 1505 59.25 15.50 34.10 PVTR-12300 700-1400 70-140 500-1000 25.4 1 1505 59.25 17.00 37.40 TQW-10 1015-1900 105-195 750-1400 25.4 1 1356 53.38 16.50 36.30 TQW-R-10 1015-1900 105-195 750-1400 25.4 1 1356 53.38 18.00 39.60 TQW-11 1350-2700 135-275 1000-2000 25.4 1 1498 58.97 19.50 42.90 TQW-R-11 1350-2700 135-275 1000-2000 25.4 1 1498 58.97 20.60 45.32 All models are supplied complete with calibration certificate fully traceable to national standards and suitable for ISO-9000 assessment purposes. Torque Wrench Extensions

Torque Range Square Drive Length Weight Ref. N.m Ibf.ftmm inch mm inch kg lbs PTWX-1500 900-1500 664-1107 25.4 1 74029.13 6.50 14.30 PTWX-2000 1000-2000 738-1476 25.4 1 1390 54.72 11.00 24.20

PTWX-1500/2000 - 1” square drive torque wrench extension. These products have been developed to meet the torque tightening needs in excess of 1000N.m. This method of increasing the range of the PVT-8400 has the major benefit of being more manageable in terms of physically applying the torque load (often a two man job), and from a transport and storage point of view. The extension fits between the ratchet head and the socket. The required torque value is converted to the torque wrench reading using the supplied chart and the load is applied in the normal way. 17 3 “ LIGHT WEIGHT TORQUE WRENCHES 4 Light Weight Mechanical - High Strength Alloy Body

Features : Material : Light weight high strength alloy body reduces its weight to half of the equivalent conventional Torque Wrenches. Compact Size : Compact in size with multiple extensions, ensures use at restricted places. Light Weight & Compact Packing makes handling & transportation easy. Torque Indication : Short path actuation of gears provide clear impulse & audible signal on reaching set torque values. Variable Extension : Extension bars can be adjusted to get different extension length as per the operator’s requirement. Pin Locking : Pin Lock mechanism at Sq. Drive for positive safe locking. Graduation : Single Scale Graduation for clear reading, Standard scale graduation is in Nm but can be supplied in other scales as required on request. Longer Range : 140 Nm to 3000 Nm covered in just four models. Accuracy : Better than +_3% with very high repeatability. Calibration : Calibration Traceable to National Standards. Ratcheting Action : Suitable Ratchet Adaptors available to convert to ratchet type Torque Wrench. Packing : Standard packing is in individual sturdy cardboard box. On request also available in metallic case. Technical Details:

Range Sq. Drive OAL Extension Weight Model No. NmKgf m inch mm mm kg LTW - 75 140-760 14-76 3/4 810 - 3.5 LTW - 100 520-1000 52-100 3/4 810 +520 5.5 LTW - 200 750-2000 75-200 1 935 +675/1075 11.5 LTW - 300 1500-3000 150-300 1.1/2 935 +675/1075 14

TORQUE SCREW DRIVER

Features : 1/4” Square Drive Spindle to suit all Standard Sockets & Screw Driver Bits. Bi-Directional operation with consistent repeat accuracy. Concealed adjustment mechanism to prevent accidental re-setting during use. Technical Details:

RangeSq. Drive OAL Weight Model No. Lbf. Ins Kgf cm N cminch mm kg PTS - 15 1 - 15 1 -15 - 1/4 150 0.270 PTS - 50 10 - 50 10- 50 - 1/4 160 0.350 18 PTD - 10 - - 10 - 120 1/4 165 0.300 TORQUE MULTIPLIERS Handtorque - Multipliers

25 Revolutions

Input 200 N.m

= Torque

= Velocity

Output 5000 N.m

0.84 Revolutions

What is a Torque Multiplier? It is a simple gear box, works on the principle of ‘Epicyclic Gearing’. The given load at the input gets multiplied as per the multiplication factor & transmitted at the output, there by with a minimum efforts you achieve greater load. How They Work Handtorque multipliers incorporate an ‘Epicyclic’ or ‘Planetary’ gear train having one or more stages. Each stage of gearing increases the torque applied by a factor of 5, allowing to offer multipliers in ratios of 5:1, 25:1 and 125:1. In the planetary gear system, torque is applied to the input gear or ‘Sun’ gear. Three or four planet gears whose teeth are engaged with the sun gear and therefore rotate. The outside casing of the multiplier, or ‘Annulus’ is also engaged with the planet gear teeth, and would normally rotate in the opposite direction to the sun gear. A reaction arm prevents the annulus from rotating, and this causes the planet gears to orbit around the sun. The planet gears are held between input & output plate which also holds the output square drive. Therefore as the planetary gears orbit around the sun gear, output plate the and so the square drive turns. Without the reaction arm to keep the annulus stationary, the output square will not apply torque. Why use a Torque Multiplier? Safety - Use of long levers can be dangerous. Torque multipliers mean a reduction in the lever length or operator effort by a factor of 5, 25 or 125. Space Limitation - The use of a long lever may be impossible due to restricted space. Accuracy - Torque will be applied most accurately when it is applied smoothly and slowly. Torque multipliers enable this by removing much of the physical effort from the tightening task. Advantages Of Torque Multipliers : The ratio stated is the true torque multiplication factor. No correction charts are needed to determine torque output. Strong, safe Anti Wind-Up Ratchet available on most models for safe and comfortable operation. A wide range of alternative reaction arms are available as per customers requirement, making the Torque Multiplier adaptable to many applications. 19 TORQUE MULTIPLIERS

= Torque

= Reaction Force Anti Wind-Up Ratchet (AWUR) :

With any high ratio gearbox (25:1 or more) a certain amount of wind-up (spring) has to be taken up before any useful tightening work is applied to the nut.

Each time the input device is released, the wind-up will rotate it back against the direction of operation. Multiplier behaves like a very stiff ‘Spring’

The Anti Wind-Up Ratchet retains all of the wind-up forces as they are created, with the following benefits :

1. The torque input device can not fly backwards against the direction of operation if it is suddenly released.

2. Without an Anti Wind-Up Ratchet, it will often be necessary to continue to make 360 sweeps with the torque input device otherwise the multiplier will ‘unwind’. Multiplier will achieve maximum torque However, obstructions will often make this impossible. only after the ‘Spring’ has been taken up.

3. With an Anti Wind-Up Ratchet fitted, the multiplier becomes locked onto The nut because the reaction plate is held hard against the reaction point. This means that even used upside down, the multiplier will support it’s own weight.

In this application, if it takes more than 180° to take up the wind-up at the required torque, this tightening operation will be impossible without an ‘Anti Wind-Up Ratchet’.

Standard Series Anti Wind-Up Ratchet.

Safety Note : Additional support is recommended as failure in the bolt, socket or multiplier will release the wind-up forces and cause 20 the multiplier to drop. TORQUE MULTIPLIERS Handtorque - Standard Series

A

B

C

Features : Accuracy better than +_4%. Precision tightening and loosening of all heavy duty fasteners. Low energy input with high torque transfer. Higher capacity multipliers are furnished with strong ratchets (Anti-wind up mechanism) allowing jobs to be performed easily, efficiently, and safely. Precision Manufacturing ensures long life and premier quality. A groove on output Square breaks if over loaded in excess of 20% of its capacity. Highest possible load factor is guaranteed due to design and use of forged components.

Standard Series, to 47500 N.m Input Output A B C C Capacity ø Weight* Model No. Ratio Square Square min max N.m Ibf.ft inch inch mm mm mm mm kg lbs BTM-2/251700 1250 25 1/2 1 115 151 75 164 7.00 15.40 BTM-5 2700 2000 5 3/4 1 136 135 89 260 8.40 18.48 BTM-5/25 2700 2000 25 1/2 1 136 163 89 260 11.50 25.30 BTM-6 3400 2500 5 3/4 1.1/2 136 149 105 260 9.20 20.24 BTM-6/25 3400 2500 25 1/2 1.1/2 136 176 105 260 12.00 26.40 BTM-7 6000 4500 5 3/4 1.1/2 168 174 115 310 18.00 39.60 BTM-7/25 Fitted with AWUR 6000 4500 25 1/2 1.1/2 168 226 115 310 22.00 48.40 BTM-9/25 9500 7000 25 3/4 1.1/2 195 256 150 350 33.00 72.60 Fitted with AWUR BTM-9/125 9500 7000 125 1/2 1.1/2 195 301 150 350 35.50 78.10 Fitted with AWUR BTM-11/25 17000 12500 25 3/4 2.1/2 220 360 164 480 52.00 114.40 Fitted with AWUR BTM-11/125 17000 12500 125 1/2 2.1/2 220 404 164 480 57.00 125.40 Fitted with AWUR BTM-13/125 47500 35000 125 3/4 2.1/2 315 550 164 480 80.00 176.00 Fitted with AWUR * Including reaction plate. 21 NANO SERIES TORQUE MULTIPLIER Features : Compact, Heavy Duty Torque Multiplier with a torque multiplication of 5:1. Accuracy better than +_ 4% with high repeatability. Provided with detachable reaction handle. Optional offset reaction arm also available on demand. Supplied in sturdy molded plastic carrying case for better storage & handling.

Capacity Sq. Drive (inch) AB Weight (Kg) Model No. Ratio Kgm. Lb.ft. Nm. input Output mm mm Without Box With Box NANO - 17 170 1250 1700 5:1 1/2 3/4 107 115 3.80 4.80 NANO - 28 285 2050 2800 5:1 3/4 1 107 126 3.90 4.90

SLIM TORQUE MULTIPLIERS Slim - Compact In Size

A 198 A STM - 01 STM - 02 STM - 03

A 81 88 88 D B D B 133-175 272 272 B C 165 141 151 D 149 207 217

C C Features : Compact Size : Compact in size hence can be used in constrained areas. Ratio : Higher reduction ratio for low input. Safety : Safety shear pin at the input provisioned to prevent overloading. AWUR : In built Anti-Windup Mechanism reduces operators effort. Can be used with non-ratchet type torque wrench. Pin Lock : Pin Lock mechanism at output Sq. Drive for positive locking of socket. Reaction Arm : Different type of reaction arm available as per user requirement. Accuracy : Better than +_ 4% with very high repeatability.

Recommended Torque CapacityReduction Sq. Drive O.D. Weight Model No. Torque N m Lb ft Kg m Ratio input output mm kg Wrench STM - 1 2500 1845 255 1 : 8 1/2” F 1” 81 4.3 PVTR - 3000 STM - 2 3200 2362 326 1 : 10 1/2” F 1” 88 6.3 STM - 3 4200 3100 428 1 : 10 3/4” F 1.1/2” 88 6.8 PVTR - 5000 22 Note : STM - 2 and STM - 3 are fitted with Anti-Wind-Up Ratchet (AWUR) Mechanism. STM-1 can be provided with AWUR. POWER SPLITTERS For Removing Frozen Nuts The Right Way

Features : Safe : No sparks. No flames. No risk to volatile surroundings. No hammers or impact needed. No flying fragments. Fast : Cuts a 3” nut in 20 to 30 seconds vs. approx. 20 minites with a hammer & chisel or torch. Easy Set up : You can be up and away in less than 5 minites. No Damage to bolt or stud threads by calibrating the chisel so that only the nut is cut. Versatile : Power splitters cut the hardest nuts. The range of models offered and the range of each model compares very favorably vs. the competition. Power Splitter Power Splitter Angle Headed

Model - AS-105 Model - AS-100AH F D F to to Model - AS-506 Model - AS-314AH A 15° B SW B IN For removing A C G SW IN D Frozen nuts C G the right way. D Other Anglesplitter E sizes quoted on

E request. Power Splitter

Stud Across Nut A/F The ABCD EF Weight Model Diameter Flats No. mminch mm inchmmmm mm mm mm kg lbs AS-105 11 - 227/16 - 7/8 16 - 36 5/8 - 1.7/16 38 271 60° 10 38 105 9.82 21.60 AS-200 22 - 32 7/8 - 1.1/4 36 - 51 1.7/16 - 2 38 287 45° 13 54 108 10.42 22.90 AS-204 32 - 38 1.1/4 - 1.1/2 46 - 60 1.13/16 - 2.3/8 57 385 30° 14 64 164 32.50 71.50 AS-210 35 - 45 1.3/8 - 1.3/4 57 - 70 2.1/4 - 2.3/4 57 398 30° 18 73 164 32.86 72.30 AS-308 45 - 57 1.3/4 - 2.1/4 70 - 89 2.3/4 - 3.1/2 78 460 30° 19 99 214 72.12 158.66 AS-314 50 - 64 2 - 2.1/2 79 - 98 3.1/8 - 3.7/8 80 488 30° 22 108 214 74.52 163.94 AS-404 64 - 70 2.1/2 - 2.3/4 95 - 108 3.3/4 - 4.1/4 95 579 60° 29 118 251 114.18 251.20 AS-500 76 - 83 3 - 3.1/4 114 - 127 4.1/2 - 5 105 590 60° 29 137 251 116.62 256.56 AS-506 83 - 89 3.1/4 - 3.1/2 124 - 136 4.7/8 - 5.3/8 105 598 60° 29 149 251 119.50 262.90 Power Splitter Angle Headed

Stud Across Nut A/F The ABCD EF Weight Model Diameter Flats No. mminch mm inch mm mm mm mm mm kg lbs AS-100AH 11 - 16 7/16 - 5/8 13 - 24 1/2 - 1 17.5 190 30° 6 65 72 7 3.2 AS-105AH 11 - 22 7/16 - 7/8 16 - 36 5/8 - 1.7/16 38 280 60° 10 70 105 9 20 AS-200AH 22 - 32 7/8 - 1.1/4 36 - 51 1.7/16 - 2 38 290 45° 13 95 108 10 22 AS-204AH 32 - 38 1.1/4 - 1.1/2 46 - 60 1.13/16 - 2.3/8 57 410 30° 15 108 164 24 60 AS-210AH 35 - 45 1.3/8 - 1.3/4 57 - 70 2.1/4 - 2.3/4 57 420 30° 18 130 164 26 66 AS-308AH 45 - 57 1.3/4 - 2.1/4 70 - 89 2.3/4 - 3.1/2 78 500 30° 20 160 214 44 96 AS-314AH 50 - 64 2 - 2.1/2 79 - 98 3.1/8 - 3.7/8 80 510 30° 23 175 214 46 100 * If you have an application not covered by the models above just call us and we will provably be able to design a model for you. 23 POWER SPLITTERS Power Splitter Vs. the competition : Versatile : One model cuts a wide range of nut sizes (6-8) Vs. 1-2 of the competition. Hydraulic Cylinders and other common parts among models reduce inventory (refer parts list below for common parts). Flexible : Housing is designed to fit virtually any application so you can work from more angles and in tighter spaces. Power Splitter fits all API and ANSI flanges and all valve bonnets. It cuts virtually any shape nut (Hex, square and 12 point). Durable : Our heat treatment processes and cryogenic treatment of housings and chisels ensure life second to none. Chisels can be resharpened after dozens of cuts to prolong life. Precise : Chisel can be callibrated by using suitable holder to cut the nut wall precisely so that the bolt or stud does not get damaged. No damage to your equipment and no damage to your Power Splitter. Power : Power to weight ratio is the best in the industry and it is easier to handle. Economical : Price is among the most competitive available anywhere in the world. Warranty : For a full 6 months from defects in materials or workmanship. Variety of Pumps : Power splitter can be supplied with a variety of hand, foot operated, electric or air powered pumps. Please contact us for choices of available pumps.

Power Splitter Part List :

15 15 10 10 13 13 14 4 5 14 41256

7 11 1 2 1 2 7 3 8 9 3 8 9

TYPE 1 TYPE 2 POWER SPLITTER with externally threaded chisel holders; POWER SPLITTER that have a cylinder with threaded used in nut splitters with internal threads in the piston rod. Bolt holes in the piston rod and chisels holders that use socket head cap screw.

Model Sr. Description Type 1 Type 2 No. AS100 AS105 AS200 AS204 AS210 AS308 AS314 AS404 AS500 AS506 1 Housing 2 Set Screw 3 Allen Wrench 4 Chisel 5 Chisel Holder 6 Spacers Set 7 Set Screw for Chisel Holder 8 Allen Wrench for Chisel Holder 9 Hydraulic Cylinder 10 Quick Disconnect Female Coupler 11 Allen Wrench for Cap Screws 12 Socket Head Cap Screw (2 each) 13 Handle for Housing (2) 14 Hex Nut for Handle (2) 15 Lifting Eye 16 Tool Box (Not Shown)

24 Note : Shades overlapping into multiple model numbers indicate common parts. FLANGE SPREADERS One-Size-Fits-All Choose Manual or Hydraulic Lightweight. Only 7.7 Kg (17 lbs). Jaws open parallel. No drift. It stays where you place it. Easy one person operation. Universal. One-Size-Fits-All. 4535 Kg (10,000 lbs) applied force at tips. Opens to 76.2 mm (3 inches).

HS10K Hydraulic Model MS10K Manual Model

With the Hydraulic Power-Spreader, HS10K, a hydraulic cylinder replaces the ratchet handle. A standard hand pump powers 1 Power-Spreader, or a pair, with ease. Again, you are supplied with 4535 kg (10,000 lbs) of force and 76.2 mm (3”) of gap; ample for gasket replacement or turning of blinds. Using the manual Power-Spreader, MS10K, simply place the tips between the flange faces and turn the ratcheted handle. The ratcheting action is transformed into 4535 Kg (10,000 lbs.) Of spreading force and creates up to 76.2 mm (3”) of gap.

HYDRAULIC FLANGE SPREADERS

Hydraulic Flange Spreaders are used for safety opening pipe flanges. Available in capacities of 5 tonnes and 10 tonnes the versatility of both models enables the user to open flanges up to 92mm thick. Operated with a standard hydraulic hand pump and connecting hose and supplied in a handy steel storage case, Hydraulic Flange Spreaders can be operated individually, or as a pair when opening large diameter flanges. With Hydraulic Flange Spreaders it takes minutes open the toughest flanges without the risks of sparks caused by hammer blows and chisels.

E B H

A G D F

J C I

( All Dimensions in MM )

Max. Flange Flange Standard Optional Capacity Stroke Oil Capacity Stud Size Model No. Thickness Diameter Wedge Wedge tonnes mmcm3 mm mm(inch) mm mm mm FS-50 5 39 25 2 x 58 1150mm(45”) 19 - 29 3 - 29 30 - 56

FS-100 10 55 78 2 x 93 1900mm(75”) 32 - 41 3 - 29 30 - 56

Model No. AB C DEFG HIJ min max FS-50 77 210 61 157 10 192 69 131 25 205 18 FS-100 110 290 61 226 30 165 89 180 38 274 31 25 HYDRAULIC VERTICAL LIFTING WEDGE HVW-10

The HVW-10 has been developed as an easy to use / cost effective way to find solutions to heavy lifting where minimal clearance is available. It will lift objects vertically where an access gap of 3/8”(9.5mm) or more is available. The HVW-10 will lift an object fast, secure and safe with a lifting force of 16 Tons per tool. Multiple units can be used if greater lifting force is needed. The Most Practical/Safe Option :

The HVW-10 can be used for : Lifting Heavy Machinery Equipment Alignment Equipment Installation Assisting with Toe Jack Access Plant Maintenance Special Features : Operating Benefits : Access gap of only 3/8”(9.5mm) needed Time / Cost Savings 3/4”(19.0mm) of vertical lift available from each step Lowest Weight / Lifting Force Ratio. Max. height of 50mm on 4th step Precise Automatic spring return retraction. Easy to set up and use. Interlocking first step ensures safe hold. Safe No Slippage due to locking. Minimal Maintenance Will lift in a straight vertical place. Fast for labour & time savings Use multiple units for greater lifting Kit Options :

Mini Kit Standard Kit 1 x Hydraulic Vertical Lifting Wedge Assembly 1 x Hydraulic Vertical Lifting Wedge Assembly 1 x Safety Block 1 x 10,000 psi (700 Bar) Two Stage Hydraulic Hand Pump 1 x Stepped Block 1 x 10,000 psi (700 Bar) Hydraulic Hose Length 6 feet 1 x Instruction Manual 1 x Safety Block 1 x Carry Case 1 x Stepped Block 1 x Instruction Manual 26 1 x Carry Case HYDRAULIC SPREADING WEDGE HSW-10

The Spreading Wedge has been developed as the simple cost-effective solution for flange spreading. The Practical Solution :

The HSW-10 can be used during : Commissioning Shutdowns / Outages Construction Testing Routine Maintenance Valve Change-outs Special Features : Operating Benefits : Only requires an access gap of 1/4”(6 mm) Time / Cost Savings Robust Light weight Tool-Just 7.2 kg(16 lbs) Lowest Weight / Lifting Force Ratio. Precise 10,000 psi (700 Bar) generates 14.0 Tons spreading force Easy to set up and use. Automatic Spring Return Safe Locking at first step ensures no slippage increased safety. Minimal Maintenance Fast for labour & time savings Use multiple units for greater lifting Kit Options :

Mini Kit Stepped Block Accessory

1 x Hydraulic Spreading Wedge Assembly 2 x Stepped Blocks 1 x Safety Block 2 x CSK M6 x 12mm 1 x Instruction Manual Countersunk Screws 1 x Carry Case 1 x M4 Allen Key Gross Weight: 8 kg Sold as a separate item in pairs

Standard Kit Maxi Kit

1 x Hydraulic Spreading Wedge Assembly 2 x Hydraulic Spreading Wedge Assembly 1 x 10,000 psi (700 Bar) Two Stage Hydraulic Hand Pump 1 x 10,000 psi (700 Bar)- 1 x 10,000 psi (700 Bar) Hydraulic Hoses Two Stage Hydraulic Hand Pump 1 x Safety Block 2 x 10,000 psi (700 Bar) Hydraulic Hoses 1 x Instruction Manual 2 x Safety Block 1 x Instruction Manual 1 x Carry Case 1 x Carry Case Gross Weight: 17 kg 1 x 10,000 psi Twin Valve manifold Gross Weight: 28 kg 27 BOLT TENSIONERS

Bolt tensioning is now the preferred method of tightening bolts & stud on all critical applications. PST range of bolt tensioners provides optimum solutions to bolt tensioning requirements.

PST Series, Bolt Tensioners are designed for operation in a wide variety of applications including pipeline flanges, heat exchangers, pressure vessels, compressor covers, boilers feed pumps, anchors bolts and many others. Sub Parts : PST Bolt Tensioner is very simple to use consisting of fours i.e. Puller, Load Cell, Bridge & Nut Driver.

PULLER LOAD CELL BRIDGE NUT DRIVER

Standard Features : Versatile Design : PST Series standard variable tensioners are designed to provide a wide range of flexibility, covering stud sizes 3/4” to 5.3/4”. Different stud sizes are accommodated by simply changing adaptor kit consisting of Puller, Bridge & Nut Driver, while utilizing the same Load cell. High Strength Alloy Steel : The PST Series tensioners operate at a maximum pressure of 1500 Bar & utilizes high strength AISI 4340 steel parts for long lasting performance. Stroke Indicator : The PST Series tensioner has an exception stroke of 15 mm. Integral stroke indicator allows piston stroke to be viewed & measured indication of stroke is provisioned with over stroke limit indication. Safe Design : The PST series tensioners are designed so that in event of over-stroke the high pressure fluid will be released from inner side of the load cell & thus saving the operator from exposure. Multi Tensioning : The PST Series load cell is provisioned with two connections & this acts as manifold for multi tensioning applications. By using high pressure link hoses any number of bolt tensioners can be connected & tightened simultaneously. This ensures equal tightening of all bolts in the assy. & reduce the work time. Anti Roll Seals : Low frictions, anti roll seals & rigid backup rings incorporated for improved life & reliability. Floating Piston : The unique piston design allows 2º tilt without any loss of load, preventing piston seizure or damage of piston bore.

Optional Features : Auto Retraction :- For additional ease of use the PST series tensioner can be supplied with auto spring retraction system. Special Fitting :- Optional fitting like bi-hex nut driver. Special bridges, puller etc can be supplied to customer requirement. 28 Customized Solutions :- We can supply not only customized fittings but complete tool customized to customer requirement. BOLT TENSIONERS SPECIFICATIONS

B PITCH

A

C

Technical Details:

Min Height Model No. Bolt Size Max Load Hyd Area O.D. Relief Clearance Pitch C A B Cell Adaptor inch mm Ton kNin2 mm mm mm mm mm PST-01 A1-0.12 3/4 38.1 339 3.50 84 46 26 92 156 A1-M20 20 47 26 92 156 A1-0.14 7/8 53 30 100 164 A1-M24 24 54 30 100 164 A1-1.00 1 55 30 100 164 PST-02 A2-M27 27 44.7 397 4.11 98 58 29 104 172 A2-1.02 1.1/8 61 32 104 172 A2-M30 30 64 32 105 177 A2-1.04 1.1/4 69 35 105 180 A2-M33 33 70 35 107 183 A2-1.06 1.3/8 72 36 109 188 A2-M36 36 73 36 109 189 PST-03 A3-1.04 1.1/4 71.8 639 6.60 115 73 37 106 176 A3-M33 33 74 37 108 178 A3-1.06 1.3/8 76 38 110 182 A3-M36 36 77 38 110 183 A3-1.08 1.1/2 84 43 114 191 A3-M39 39 84 43 114 191 PST-04 A4-1.06 1.3/8 81.1 721 7.45 128 79 39 110 183 A4-M36 36 80 39 110 183 A4-1.08 1.1/2 87 43 114 188 A4-M39 39 87 43 114 188 A4-1.10 1.5/8 92 46 116 192 A4-M42 42 92 46 116 193 A4-1.12 1.3/4 97 49 120 200 A4-M45 45 98 49 120 200 PST-05 A5-1.10 1.5/8 105.9 942 9.73 145 95 47 118 193 A5-M42 42 95 47 118 195 A5-1.12 1.3/4 100 50 122 200 A5-M45 45 100 50 122 201 A5-1.14 1.7/8 106 53 125 207 A5-M48 48 106 53 125 207 A5-2.00 2 111 55 128 215 A5-M52 52 112 55 128 215 PST-06 A6-1.14 1.7/8 152.2 1354 13.99 165 107 54 125 205 A6-M48 48 107 54 125 205 A6-2.00 2 112 56 128 210 A6-M52 52 112 56 128 210 A6-M56 56 113 60 132 219 A6-2.04 2.1/4 123 62 134 222 A6-M60 60 126 62 137 229 29 BOLT TENSIONERS SPECIFICATIONS

Min Height Model No. Bolt Size Max Load Hyd Area O.D. Relief Clearance Pitch C A B Cell Adaptor inch mm Ton kNin2 mm mm mm mm mm PST-07 A7-M56 56 178.3 1587 17.06 180 119 58 135 221 A7-2.04 2.1/4 122 61 137 225 A7-M60 60 125 61 140 230 A7-2.08 2.1/2 133 66 143 237 A7-M64 64 133 66 143 237 A7-M68 68 137 67 148 247 A7-2.12 2.3/4 142 69 151 253 A7-M72 72 143 69 151 255 PST-08 A8-M68 68 222.4 1978 20.4 198 140 70 148 244 A8-2.12 2.3/4 140 72 151 249 A8-M72 72 141 72 151 251 A8-M76 76 146 77 154 260 A8-3.00 3 150 77 154 260 PST-09 A9-2.12 2.3/4 277.9 2473 22.5 215 144 72 153 254 A9-M72 72 144 72 153 254 A9-M76 76 152 77 156 261 A9-3.00 3 155 77 156 267 A9-M80 80 160 85 161 272 A9-M85 85 163 85 161 275 A9-3.04 3.1/4 166 85 161 275 PST-10 A10-M80 80 342.5 3047 31.5 244 162 87 165 271 A10-3.04 3.1/4 165 87 165 274 A10-M85 85 170 89 170 280 A10-3.08 3.1/2 175 91 174 284 A10-M90 90 178 91 174 285 A10-M95 95 178 95 180 296 A10-3.12 3.3/4 184 95 180 296 A10-M100 100 185 99 185 307 A10-4.00 4 189 99 185 307 PST-11 A11-3.12 3.3/4 423.5 3768 38.9 280 185 96 183 298 A11-M100 100 186 100 188 303 A11-4.00 4 190 100 188 305 A11-4.04 4.1/4 199 105 197 320 A11-M110 110 199 105 197 321 A11-4.08 4.1/2 218 117 202 332 A11-M120 120 218 118 209 344 A11-4.12 4.3/4 227 118 209 346 A11-M125 125 227 121 213 354 PST-12 A12-M125 125 534.4 4754 49.1 325 225 123 215 362 A12-5.00 5 232 123 215 367 A12-M130 130 232 126 218 370 A12-5.04 5.1/4 254 126 221 373 A12-5.08 5.1/2 254 135 227 387 A12-M140 140 254 135 228 388 A12-5.3/4 5.3/4 255 138 229 397 A12-M150 150 265 141 232 404

Bolt Load = Bolt Stress x Area of Stud. = (Bolt Stretch x Modulus of Elasticity x Area of Stud) Effective Length. 30 Hydraulic Pressure = (Bolt Load x Relaxation Factor) Load Cell Area. SUB SEA VARIABLE BOLT TENSIONERS

Sub Sea Bolt Tensioners are made in variable construction with divided puller technology for ease of operation. All Bolt Tensioners have 30mm maximum piston stroke & stroke indicator. Compact tool design allows easier access into restricted application and low head clearances. It’s Floating piston design allows tilt in any direction without loss of load, thus eliminating piston seizure and aiding tool retraction. Integral manifold design simplifies hose connection eliminating complicated tee-block arrangements. Although rated capacity is of 100 Mpa for most of typical application requirement will be below 60 Mpa.

A

D

B C PSS Series Technical Details :

Max load A B C D Load Bolt Adaptor Tool Hyd. Area 14500 psi Cell No. Size Kit No. 2 (mm ) inch mm mm mm mm PSS - 01 3/4” P1 - 0.12 1118.6 1.73 111.8 68 35 60 217 M20 P1 - M20 7/8” P1 - 0.14 PSS - 02 M24 P2 - M24 1884 2.92 188.4 84 50 75 289 1” P2 - 16.00 M27 P2 - M27 1.1/8” P2 - 1.02 M30 P2 - M30 PSS - 03 1.1/4 P3 - 1.04 2649.4 4.11 264.9 96 58 95 307 M33 P3 - M33 1.3/8” P3 - 1.06 M36 P3 - M36 PSS - 04 1.1/2” P4 - 1.08 3768 5.84 376.7 113 63 96 319 M39 P4 - M39 1.5/8” P4 - 1.10 M42 P4 - M42 PSS - 06 1.3/4” P6 - 1.12 5966 9.25 596.4 136 70 114 342 M45 P6 - M45 1.7/8” P6 - 1.14 M48 P6 - M48 2” P6 - 2.00 M52 P6 - M52 PSS - 08 M56 P8 - M56 9714.4 15.06 971.2 162 82 138 367 2.1/4” P8 - 2.04 M60 P8 - M60 2.1/2” P8 - 2.08 M64 P8 - M64 PSS - 10 M68 P10 - M68 13521.6 20.96 1351.8 190 95 157 400 2.3/4” P10 - 2.12 M72 P10 - M72 M76 P10 - M76 3” P10 - 3.00 PSS - 11 M80 P11 - M80 16485 25.55 1648.10 212 109 190 412 3.1/4” P11 - 3.04 M85 P11 - M85 3.1/2” P11 - 3.08 M90 P11 - M90 31 BOLT TENSIONER PUMPS & ACCESSORIES

PU-HP-1500 PU-AH-1500

A choice of manual or air driven hydraulic pump units both compatible for use with standard PST stud bolt tensioners is available. Both models are easy to operate and are supplied complete with a calibrated pressure gauge and quick release outlet coupling. The air driven PUAH1500 model also incorporates an integral inlet air filter regulator & lubricator.

Usable Oil Outlet Length Dimensions Height Net Model No. Description Capacity Coupler Weight (Liters) mmmm mm Kg. PU-AH-1500 1500 bar (21750 psi) Air/Hydraulic Pump 0.7 HNCP-002 610 170 180 7.00 PU-HP-1500 1500 bar Hand Pump c/w 200 bar gauge 2.0 HNCP-002 450 390 390 22.0

HNCP002 HNCP011 PU-HG500

Ultra-high pressure hoses are compatible for use with all bolt tensioning products up to a maximum of 1500 bar working pressure. Each hose is supplied complete with quick connect coupling and has a safety factor of 3:1 on maximum working pressure. Four standard length are available with special lengths available on request. Spare coupling, nipples and washers are also available.

Part No. Description Weight Part No. Description Weight

Hose-22000 psi (c/w female couplers each end) HNCP001 Std Male Snap Coupler 0.05 PU-HG150 1.5 meter Hose 1.1 HNCP002 Std Female Snap Coupler 0.2 PU-HG300 3 meter Hose 2.5 HNCP011 Nipple Extension Adaptor 0.05 32 PU-HG500 5 meter Hose 4.5 SPRING BALANCERS

We have introduced several safety features into the new designed Spring Balancer which has made it user friendly & eliminating chances of Industrial accident. Large batch production has been introduced through new Pressure Dies which has made the product look better and has reduced the Delivery Time. Product is in use in over 85 countries with the largest automobile manufactures. Features in Spring Balancer CLOSED BODY & COVER : Prevents industrial accident by preventing ingress of fingers inside the assembly. BODY LINER : Toprevent the wear of body by wire rope. Increases life of the balancer. VERTICALAXIS SPRING ADJUSTMENT : This will facilitate adjustment of spring tension from ground level. CONTAINERISED SPRING ASSEMBLY : Concealed containers are easy in handling during maintenance and replacement of springs. WIRE ROPE REPLACEMENT WITHOUT DISMANTLING : A slot on balancer facilitates removal & installation of wire rope without disassembly of balancer. This facility is not available for long range balancer. PRESSURE DIE CASTING : Parts are manufactured through pressure die hence there is consistency in surface finish & total interchangeability of spares. Facilitates large batch production hence reduced delivery period. SAFETY LOCK PIN : Locks drum pulley in the event of spring failure and thus prevents the fall of costly equipment & injury to the operator from falling load. FORGED TOP HOOK : Permits 360 degree swivel of balancer.

SWA Series These balancers are provisioned with WIRE ARREST MECHANISM, which locks the drum pulley in case of Bottom Hook failure or accidental tool disengagement.

CapacityModel TravelWeight Capacity Model Travel Weight kgNo. meter kg kg No. meter kg 9.0 - 15.0 SWA - 15 1.3 5.5 9.0 - 15.0 SWA - 15 L 2.3 10.0 15.0 - 22.0 SWA - 22 1.5 9.5 15.0 - 22.0 SWA - 22 L 2.3 10.0 22.0 - 30.0 SWA - 30 1.5 10.0 22.0 - 30.0 SWA - 30 L 2.3 11.0 30.0 - 40.0 SWA - 40 1.5 12.5 30.0 - 40.0 SWA - 40 L 2.3 14.5 40.0 - 50.0 SWA - 50 1.5 13.0 40.0 - 50.0 SWA - 50 L 2.3 15.0 50.0 - 60.0 SWA - 60 1.5 13.5 50.0 - 60.0 SWA - 60 L 2.3 16.0 60.0 - 70.0 SWA - 70 1.5 14.0 60.0 - 70.0 SWA - 70 L 2.3 16.5 33 SPRING BALANCERS

SWF Series SWF series balancers are now fully enclosed & are provisioned with a body liner to prevent damage to body.

CapacityModel TravelWeight Capacity Model Travel Weight kgNo. meter kg kg No. meter kg 0.5 - 1.5 SWF - 01 1.0 1.0 - - - - 1.0 - 2.0 SWF - 02 1.0 1.0 - - - - 1.5 - 3.0 SWF - 03 1.3 1.8 1.5 - 3.0 SWF - 03 L 2.5 0.75 3.0 - 5.0 SWF - 05 1.3 1.9 3.0 - 5.0 SWF - 05 L 2.5 0.85 4.5 - 9.0 SWF - 09 1.3 4.0 4.5 - 9.0 SWF - 09 L 2.3 8.00 9.0 - 15.0 SWF - 15 1.3 4.0 9.0 - 15.0 SWF - 15 L 2.3 8.00 15.0 - 22.0 SWF - 22 1.5 8.0 15.0 - 22.0 SWF - 22 L 2.3 8.50 22.0 - 30.0 SWF - 30 1.5 9.0 22.0 - 30.0 SWF - 30 L 2.3 9.50 30.0 - 40.0 SWF - 40 1.5 10.5 30.0 - 40.0 SWF - 40 L 2.3 11.00 40.0 - 50.0 SWF - 50 1.5 11.0 40.0 - 50.0 SWF - 50 L 2.3 12.00 50.0 - 60.0 SWF - 60 1.5 12.0 50.0 - 60.0 SWF - 60 L 2.3 13.00 60.0 - 70.0 SWF - 70 1.5 12.5 60.0 - 70.0 SWF - 70 L 2.3 13.50 70.0 - 85.0 SWF - 85 1.5 13.0 70.0 - 85.0 SWF - 85 L 2.3 18.00 85.0 - 100.0 SWF - 100 1.5 13.5 85.0 - 100.0 SWF - 100 L 2.5 19.00 100.0 - 120.0 SWF - 120 1.5 29.0 100.0 - 120.0 SWF - 120 L 2.5 29.00 120.0 - 140.0 SWF - 140 1.5 31.0 120.0 - 130.0 SWF - 130 L 2.5 31.00 140.0 - 170.0 SWF - 170 1.5 35.0 - - - - 170.0 - 200.0 SWF - 200 1.5 36.0 - - - -

SBH Series New introduction to meet the long standing requirement of HEAVY WEIGHT balancers both in Standard range & Long range.

Capacity Model Travel Weight kg No. meter kg 200 - 225 SBH - 225 1.5 48.0 225 - 250 SBH - 250 1.5 50.0 250 - 275 SBH - 275 1.5 52.0 275 - 300 SBH - 300 1.5 56.0 85 - 100 SBH - 100 3.0 32.0 100 - 120 SBH - 120 3.0 42.0 120 - 140 SBH - 140 3.0 45.0 34 140 - 160 SBH - 160 3.0 48.0 HEAVY DUTY INDUSTRIAL IMPACT WRENCHES Mechanisms

Pin Clutch - (DYNA PACT CLUTCH) Two Pin Clutch hammers strike the anvil, provides high torque, low vibration and fast run downs. This mechanism delivers higher performance and extended durability.

Pin Hammer Good connection of Pin & Hammer produces excellent stability and durability. It generates in creditable high torque and low vibration.

Thin Hammer Unique Mechanism for continuos torque increase with two solid ring hammers. It delivers an instantaneous, balanced blow. More powerful than any other mechanism on the market.

Features / Benefits : Heavy Duty for toughest applications. Highest torque output to weight ratio in industry. Available Twin Hammer or Pin Clutch Mechanisms for maximum versatility. Minimum Noise and Vibration. Available in 3/4”, 1” and 1.1/2” square drives. Uses standard air supply.

TIW - 27 TIW - 48 TIW - 76

Model No. TIW - 27 TIW - 48 TIW - 76

Bolt Capacity 27 mm (1.1/8”) 48mm (1.7/8”) 76 mm (3”) Square Drive Size 3/4” 1” 1.1/2” Max. Torque 1018 Nm (750 ft.lb) 2712 Nm (2000 ft.lb) 4068 Nm (3000 ft.lb) Air Inlet 1/4’ 3/8” 1/2” Hose Size (mm) 10 13 19 Sound Level (dBA) 95 95 95 Vibration (m/s2 ) 3/4 5.5 11.0 Air Pressure Needed 90 psi (6 bar) 90 psi (6 bar) 90 psi (6 bar) Net Weight (kg) 4.8 10.8 16.9 35 BT/10085