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UNITED NATIONS INDUSTRIAL DEVELOPMENT ORGANIZATION Vienna International Centre, P.O. Box 300, 1400 Vienna, Tel: (+43-1) 26026-0 · www.unido.org · [email protected] Disti'. LIMITED 2)¿o¿*¿ ID/WG.40, 11 ¿\ July I969 United Nations Industrial Development Organization ORIGINAL: ENGLISH

Expert Group Meo i irv on Agricultural > Machinery Industry in Developing Countries Vienna, IH - 22 Au^rust i960

REPORT OF THE UNITED NATIONS ECAFE/AIDC-UNIDO FACT-FINDING 1/ TEAM ON INDUSTRIES MANUFACTURING AGRICULTURAL MACHINERY -

\

l/ This document was issued originally by the Economic Commission for Asia and the Far East, Asian Industrial Development Council^ under symbol AIDC(5)/l.

id. 6fM73,i We regret that some of the pages in the microfiche copy of this report may not be up to the proper legibility standards, even though the best possible copy was used for preparing the master fiche. ?s-:"J'j'?«'**• ft- -*"¡ •' "»"«Si

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•-'J*' ^' -* * iiJ RESTRICTED

AIDC(5)/1 10 July 1969

ORIGINAL : ENGLISH

ECONOMIC COMMISSION FOR ASIA AND THE FAR EAST

ASIAN INDUSTRIAL DEVELOPMENT COUNCIL

Fifth session 15-21 January 1970 Bangkok, Tíai land

REPORT OF THE UNITED NATIONS ECAFE/AIDC-UNIDO FACT-FINDING TEAM ON INDUSTRIES MANUFACTURING AGRICULTURAL MACHINERY

•t-.-n r-.<•-• <•

The views expressed in this report are those of the Team and do not necessarily reflect those of the Council or of the ECAFE secretariat. TABLE OF CONTENTS

Pfflt

Letter Of transmittal Introduction 1 3 Part I 3 Recommendations

Summary of findings > ö

i i ••-,!!'. •• ¡ ;•••;. ••',•..! ;*•,• ••; • -.¡' : :,;J".M 21 Part H

B. General pattern of agriculture ,21 C. General pattern of farm mechanization 32 0. Production and suppiy of and demand for agricultural 44 machi nery E. Existing facilities for manufacturing selected types of agricultura) machinery ir. ECAFE countries 49 F. Supporting and ancillary industries 62 G. Measures for accelerating the development of industries manufacturing agricultural machinery 6« H. Quantity, sales', demar-d, production and manufacturing capaci ty...of selected types, of agricultural machinery in. the ECAFE countries: 68

Four-wheel riding tractors 70 Power ti 1 lers 73 Small engines (all types) • Pumps (power and hand-operated) 80 Sprayers and dusters 83 Poddy threshers (power and hand-operated) 85

Annex 89

Selected individual country statistics and note^ on agricultural machinery, quantity, imports, demand and production:

A. Ceylon 90 B. China (Taiwan) 96 C. troia 103 D. Indonesia 116 E. I ran 118 F. Korea, Republic of 126 G. Ma 1 ay s i a 131 H. Nepal I38 I. Pakistan 140 j J. Philippines ...... 147 15 1 •,;.'...:>A•—,-. ' •: .•*• Thailand . .,_ . r • •..,«••.-..•-.•:..-.• °

I LETTER OF TRANSMITTAL

2k February I969

Dear Sir,

We have the honour to present to you the report of the United Nations

ECAFE, AIDC-UNIDO Fact-Finding Team on Industries Manufacturing Agricultural

Machinery.

This report is composed of two parts - part I presenting the recommen- dations and the summary and part II comprising the general findings. The annex consists of selected individual country statistics for each of the countries visited.

The Team visited thirteen countries of this region including Japan from 3 November 1968 to 18 January 1969 for purposes of observation. While

In these countries, the Team collected the necessary information and also met the parties concerned - private and government - to ascertain their interest in the establishment and enhancement of manufacturing plants for agricultural machinery. The Team was greatly assisted by the counterparts designated by their respective Governments, who prepared in advance country reports and programmes of activities.

The Team wishes to express its deep appreciation to the officials of the Governments concerned and especially to the counte-parts, to the officials of UNDP and other United Nations specialized agencies, and to the various

/representatives

The Executive Secretary Economic Commission for Asia and the Far East Bangkok, Thailand

- 2 -

representatives of manufacturing firms. The Team is also grateful to the ECAFE secretariat for its assistance.

lours truly,

Robert -vrceau Team Leader

Swany Rao A.A. Keisaku Kob^/ashi Member-Secretary Member

Hector L. Fajardo William E. Knapp ECAFE Representative UIŒUO Adviser

i rwuDucTiub

US directed durin • th. third scx-ion ef th- ..üi-.n Industri, 1 ¡>« v» Up-

nwnt Council, n Fact--Fi num.'-' U-M,. O,. Industries H .nuf'.ct.'.j i:,g ,u>ricu]tur I

Machine]? wan coiv'tj tut ad t<-- v'mit irit . r-u'.tod cmn' n '• iti • -h. I-A:,dl. r. fien with the following t••!•!..: •• !' i ¿ ¡ ne :

1. To í-'Mt.h' r it.i'arnv * ].'-n -nd c^i.-ult priv L mi ¿v-wr nr.i tit author: t a.. : ii: -»i-.- i- t. L.c ;• .r. ,!:• «L fth (d' '¡. u interdi in erectj r tj< xp.n.üng ;a î ai et a ri ¡r plaît: toi '--r; cultural

mach i m. ry ;

2. lf„tht ï>aj. fauna ¡f juatifitd, t- : * î.a • t'tv T-W u\ia dttuled

survey hda:.iu!<; io ¡..et up du t i n:a al* r< !> tvric» -an nir-b.d-'lc projects th 1 c.-'.il J h. c->t.--id.;r< ! ï< r -;t. - ,.h;a rd pr< 1- rably by i:'-ean: o! i ha po< 1 m * 'd' country !'• at:rc ...

The Fact-Find aa o -:¡, e -ir,ni,••Le î ol » >, pt. it.. canini ut... d t y the governments of Indi'-, Jt.-.ly .nd -n .-•!!•:! Í •• renr- a-.nt ìiwmv eh i'rom 1'JCàì''L and UNIDO. Th'. mei..ber a • i t h w< r\ ' a f< -I Iowa:

(i) hr. uob-rt Vit.au ( f. .r. head« r) Chi til' linai a . .:• Product ai. - jìxp--i a... nt .1 Dopt. Soni ¿ça Di v : aj <.>n FFSà (I*"IM I i UiwiCh) (Expert ceni v\' aitad by th« Go vernina nt of ) (ii1) Mr. awa.y aa< ii.ii. ( Lembé r-Secretery)

Marketing io :a,;a >• Intera' tier.. .1 ¡doctor Co. of indi.' Ltd. Bombay 67 (dl ) . Indi a (expert (-¡aita > bu-,. , la th' V-ivcrrunent of India) (lu) l'ir. KelS 1- a !-oi -V'.atii (,!-'!' lilbar) Deputy CIi.iai' General Ì Ian .'.- Control ;J..pt. * Iscki- /i;:rLcu: t ui'.d I'Sii, Co. Japan (Expert condri butani by the Government of Japan)

/(iv)

la»-,«,.? *lüC(5)/l Page 2

(iv) Hr. Hector L. .ujúrd^ IJC/ü H«presentí*tive) Associât*, ¡¿cererie Hi'airs Of licer Division oi' industry h Naturai aesources

Ti.H: Ti!,:1 (v) en. Wi.nax: t.. Knapp (,' ..iJi Representative)

HCl VI l>- V U¡. i UL , lì t'Í.IlM Austria

Ih* le.tiì Vì i fed tr.irteen countries ri the region including Japan fro© 3 November I'/' ••• to H January lyt»V, i or purposes of •bs.-rvation. The developing count n«. s visited WP- duna (."ai war,), thr uep.Aiic of Krrea, the Philinmn--:, m-tot.--sia , uit.gap^re, k^laysia , Ceylon, l'hai hind, Iran, Paki¿*aii Uvi: ' ana W*»; t ) , India .w«i '.«.pai. • hil- it. t h<-- • cüilries, the

Team collect..:..! \r... n-c :. tt-y n,í'>n,;t¡^!í HU: .I:;- :.*t. the parties concerned -

private ana vv"nii;.1.-i¡l - t- isr^tiU; their ir,t-r<:>* it; the >..-< tahiishment and enhanc..',:.' nt M -..anuf.tf tur i tu }ì"r;t ••"r '^'.ricul t urai n.acn .n«. ry . The Team found a <:i*•»-.} n!t»-r>-.t it. i»:r r'.-ri,,r,i¿tt..ri¡ ;t. t.t.. s- duntrus where

j the gov».rni:.» n* s *•-;-• :,iviti(' ¡rarity t. e-rici^ur- triti wh» n» .-ifrrts were beiiiF reward--»i Witn mcf-a:--d .i*-,ri cul t ir-ii . rottaci . n. .>uch .¡.er-aFed

production •* - . M 1- u t. :v 1 i-su : : f i - nry within the in.-ar future, tfwing t© the introduction ot improved v^ri-'U»-.- oi seed, mud ticr^ppirtf, irrigation, fertilizers, pesticides, ana ger^i >. i ¡y i-.pr-v»-d l'.rr. tuciini ,ues, thr se coun-

tries had mad* a si t*ni ¡ i dut st, ¡ t. i, t n» ur.- .1 f -.rr.. uactuner.> arid a number

of then, wer- aft j vi,, «Kv- .^¡>i:.r trm- f^citti«. t... ¡: anuf ;•" UJ »• fair machinery

bon.t i nt -• t'--:-t t;. r-->'i:i- «.¡-r !.:,; ¿r. r-^e.rch .¡ui .' ..anuf c t lire of farm inaohmery ^f, showr.. A.t!,^.n«h it. t- nut oi r» i"> reno» oi tn< Team emphasized tin t'i *-ld

/htìCChhfihDATIONS AIDC(5)/1 Page 3

PAIiT I

HKCCï-ùâi: J»TIONí>

As an outcome of ita findings durin th" visits to the twelve developing LCaFE count ri, .&, the Pact-Finding Team presented the following recommendations :

1. The sending a>f pr-:~inve:;tn.«'nt survey miüiúon^ to investigate the feasibility ol ramuf -.etani n^ the following typos of farm machinery in th« count ri <" a ¡:.f ritioned:

(a) Four-wiu-il riding tractors - aeylôh, Indie, Iran, • • Malaysia, FaKiatan, ihc ehxiippines . nd Thailand.

(b) t'oKur tili' ; a (ham tractors) - Ceylon, India, Indonesia hn]ayav , Faì-àal-iì, :,',. ^¡ili ppiiaa-, Ji:iß.i,:<

(c) aiiail eiiaaaiea - { ihr>. ai a .eaeiaiized teoxas)

(i) i-a J:p paaoi LO«-F d «anginer, - n pl.-.nt at oinapeaa v auppj / J», n fienai requirements

(ii) 3-S h¡; fv soi tn«—f. d ">;,; l'IUü Lndon-.r-i." (iii) .3-15 lip •'.i«.a.-.-1-; d .-n/iu.as - Fe,:ion, Indonesia, F' 1 •. ;ü • , ih. i ta I, j pi :;. ..,, ;ji r..'- itiuri and Thailand

2, The organization o' ' eelmic ai : tudy t « •- -.r.: :> fee lu fol lo va ng purposes:

(a) iu.tUua i^iiy ui'.iciuia - e> i troduce auci; equipment in inter ;•:•«; liC-.-aa !h¡' c ¿niri> ...

(b) Improve a tío..-« r j^idj..F;___U}ja:ijJxaa3 - t'- i ava->Ligatc the e.xiatin, ty;» a ai ¡x v. r paddy thraaherr in countries such ;•. Ü ,• Ion, Fhina (Taiwan), India, Japan, the Philippine;, .n*. i'hail.nd u.d to reconjnend an appropriate

design auiteu to t.|K. ma d:3 uf th«.- region.

/(c) AIDC(5)/1 Page 4

(c) F^wei- wheat ôùrc-oho^-s - To investigate existing models jf threshers in countries such as India, Iran,- Nepal and Pakistan, anu to reconanend an appropriate design suited for the region,

(d) Bullrck-drawn implements and hand tools - To investigate their development iu the count ri.'-s of the region and to recommend measures l'or tin. manufacture and wider use of suitable implements and hana torls.

3, The provision r.f technical assistance on the following areas:

(a) Pumps - Assistance to be rendered to the punip manufac- turers in the interested countries of the region sc as to imprv/u their production techniques particularly in found 17 practices .

(b) Paddy profiler pumps - fríe Governments of the Philippines and Thailand te ensider er -•vi dine, expert assistance to the interested count ri-; s rf tin,- region in the de-sign and manufacture ~ef paddy propeller pumps.

(c) ¿pray er ¿- and du iters - Io assist interested countries in the region in the selection and standariizatiori of appro- priate types of sprayers and dusters intended for manu- facture.

(d) Power-operated and simple power threshers - To co-ordinate the natie nal small-scale industries of interested countries oi the region in the manufacture and spread of such mach- inery-

(e) Hand tools and buj.lock--dra.wn implements - To render assis- tance to the Government of lie pal in evolving an improved method for the construction -if hand tools and bullock- drawn implements, taking int-, consider tion the possibilities for the Governi.ents of Ceylon and Inaia to prrvide the experts. Af) ÀIDC(5)/1 Page 5

(f) Supporti;.,., iruu-iu^'.-p •• .* fouidry -pecialif:t to vi oit interested count ri eo of tht region and ad vi re the partit; concerned regarding tro adaption 'il' b> tter techniques f.«r pr'xiueiio* caotinjoo i'--r e.^v\ cui: ur.ìl purrias.

is) Technicalïechnicai tr'xo-i.i:..--.trarrlo;-. Protrarrà o - ,L4t devio.-Ü"V1 0 trainino pro- grarjLe? t.«- iir.prov- tlv skilL: JJ I . .1,- . • triti service personnel engagtú in the repair :a\i i;.éint<. nane-- of farai machinery.

4* Miscellaneous;

(a) The convening oï a seminar to discuss problems on paddy tillage and the desirability ~f producing; riding paddy t^actrrs specially de si? Tied to suit the conditions in Asian co-untries.

(b) The organization of an >isian fair to demonstrate fain machinery for paddyj the fiion, to r.tart prvf rably in 1971 T 197^. ih-., fair nh.nfÌT It participated in by 1 leading manufacturers 'f far;: eoa fio.rit oi or \,r create an interest in fain mechanization of rid: in Asia and to proruote try ey ,';^ /: r ] •••.••men* of machinery bt st suited to tt : needs of th.: r ¿ion,

(c) The argani za LíO n of 'i n; et.:n¿ of r^preru ntotives from

interested countil.es l'y- LIS: _>oco of investigating, developing ana promoter;: t;v" o.».-ui' n:. io;yrov -ti design of thresher in india. Tran, ¡J;pal ant 1'ikittan.

(d) The creation o£ a regional orgauizalv n - a development agency for farm mechanization in ncia.

/A. SUMKAKY OF FINDIiiGJ AIDC(5)/1 Page 6

À. SUiïMiUtY OF FlNDIiJGS

Four-^fheel riding tractors 1. The leva of consumption of tractors in Ceylon, India, Iran, Malaysia, Fakistan, the Philippines and Thailand appeared to justify their manufacture in those countries. In 1968 the total number of tractors in the countries visited was amine 176,300. The t^tal sales fcr lae same year were around 33,000, ^f wtuch tractors within the range "f 3v~45 hp wert highest. It was expeoteu that in 197'J, the annual sales as compared to 196B would increase by 70 per cent and in 1975 by ¿50 per' cent. In 19o8 the- number *f tractors manufactured was ¿¿,U00 -i which about L¿,UUÜ w«.r> manufactured in India under a progressive sonane f^r substitutif' imported tractors with locally-made ones. Another 6,700 -:_re assembled but with limited local parts in India, Iran, Pakistan, and Thailand. Th-.- rest were assembled in Ceylon, the Philippines and Thailand fr-ur. parts which were almos totally import..d in the form of CKD components. iv:nufacturing machinery was being ires Lall ai „o produc* 30,000 tractors by 1//U '»rd 74,500 by 1975. ¡.'h¡- nuir.Kr of assemblea units estimated for lc70 was around 15,oüü.

2. It wis estimated that the output of tractor manufacturing plants wnich would be installed and/or expanded in the near future woulu not be able to cope

with the projected consumption requirements by 1975. A regional production deficiency Umrefore w»uld justify the economic manufacture of tractor s rf var- ious sizes. For tr-ctors within the 35-50 hp range, the collective demand was expected to be around 32,000 -?f which India and Pakistan would both absorb about 80 per cent. The manufacturing capacities of both countries for 1970 in the given range- of tractor sizes were expected to be- approximately adequate. For tractors within the 55-65 hp range, the collective demand was expected to be around 15,0U-* -if which 13,600 represented the combined demand in India, Iran, the Philippines, and Thailand, in Iran, there was a plan t<~> install a tractor manufacturing plant with an annual installed capacity of about 4,000 units.

/3. AIDC(5)/1 Page 7

3. It was pro .»seel to cena a survey mission to study the feasibility of manufacturing tractors in Ceylon, Indir., Iran, Pakistan, the Philippines and Thailand. The proposed mission would study in detrai the level of tractor manufacture in the countries mentioned, the availability of ancillary and supporting industries and the possibilities of establishing or expanding plants for tractor manufacture with a view to regional co-operation.

Power tillers (hand tractors)

4« Power tillers were found to have airead;/ been introduced in nearly all the rice-producing countries visited. However, they WCT« not able to replace the work of aniimd and farm labour in the agriculturally oriented countries because only a short period of time had elísea since Lheir intro- duction and the majority of the fanners weiv still unable to afford them. Stillj there was a growing acceptance of the dependability of power tillers in certain regions of the countries via ted where crop productions were high and multi-cropping was practised. In quite a few cases, the owners of power tillers by engaging in contract cultivation of other agricultural lands," earned additional incomes larger even than the net proceeds from the outputs of their farm holdings.

5. In 1968, the t-tal ^rulaüon 0f ^r tillers in the twelve countries visited was reported to bo around 70,000. The total, consumption was around 21,500., The annual demand was expected to increase to 38,000 by 1970 and to around 100,000 by 1975. Out of an installed combined annual capacity of 20,600, about 14,000 power tillers were manufactured with various amounts of local parts in Ceylon, China (Taiwan), India, Iran, and the Republic of Korea. In most of those countries, a substantial proportion of the components were made locally, except the engines and transmissions or their main parts which were still imported, principally from Japan. Plans were underway in the countries visited to increase by 1970 the combined annual installed capacity to about 34,000,

/6. AIDC(5)/1 Page 8

6. It was expected that the aggregate annual domano, for power tillers in the countries visited would increase by about 6-5 per cent in 1970, an compared to 1968. The number of manufacturing plants available by that time would be adequate for producing approximately 90 pei- c nt of the aggregate demand, because or the increasing duianü for pnwtr tillers however-, it was necessary to expand the- manufacturing plants available. Furthermore, it appeared that there would he t bigger market in the future ün<~uld a less expensive, more- rugged and simpler power tilla- be developed and mass-produced for the needs of developing uCAFi, countries where agricultural conditions especially in race producing areas we're nearly identical.

7. It was proposed to said a pre-inve.stirent survey mission to countries such as Ceylon, India, Indonesia, Malaysia, Faki stari, the rhilLppines and Thailand to study the feasibility cf manufacturing power till-'rs and attach- ments with a high degree of local componen4 i and to promote regional cc-operatioi particularly in the specialization of manufacturing vital power tiller compo- nents .

Small ridi tig paddy tractor 8. In many rice-producing countries, the need was expressed for a small compact and economical riding paddy tractor with a suitable matching wetland tillage system, preferably with a rotary tiller, in the 20 hp range. The production of such a tractor, if it could be offered at a lower price than that ones normally available, would greatly increase thf demand for such tractors especially for wetland cultivation, With the interests expressed by the parties in the rice-groving countries for such a type of tractor, it would be necessary to investigate the possibilities of manufacturing such a paddy tractor.

9. H study team composed rf leading experts from industry and represen- tatives from UNIDO and AlDC/h£kFE was suggested for visiting interested ECAFE countries. The team would study the exuting pattern of wetland cultivation

/taking into AIDC(5)/1 Page 9

taking into account the use el both animal and mechanical power and the

design and performance, capabilities of existing moduli; of nmall tract CUT, and also of power tillm. .'he team would a . s.- gath r all technical information necessary to establish the- design par-•**,- for a wil riuing p-.iu.iy tractor. A study or the market would au, h.-.v. to be undertaken to d « U-rnd nc the demand foi and price- of Lio- paudy tractor after considering the „cope ot regional co-operation available iti prediction and marketing.

¿«rail engines for á,qac Sturai uae

10. hanulac; ui-±n:;. rl.nt.s to produce small engines wore found in China (Taiwanj, Indi.t, Ir.üon. si;,, J•, iakioe.an i.n„ Uu li. public of Korea. The

production oí si.au engine;: of vvaous tyix-, (including the , r¥n.- foi tractors and power' ti tiers) iti th. twelve LC„i'^ count.ri-:•• visited was ah« ut .i77,0üO in 1968, oí' which in.ua produced about Vo pr cert, urall engines ï or agri- cultural purpcbes, being composed of vari-ur si2< ; and makes, needed to be categorized, howev, r, according to tir purpose oi' their specialità manufacture, as follows:

(a) ¿~* hp, gasoiine-fed ml ero-engine 5 - for knapsack sprayers and dusters. In India where such en; ines were manufactured,

the production m Wt-t* war around itf/O.X) fr rr, a pluit having an

installed capacity of around kvXX>. The demand for 19?0 of such oji,;In. s H, tri- twolv- HCHÌ-A dev.-lopir.fi ceuntno visited was es amateci t.. u >G,üUü .no it would liktiy mcr<-is, two-fold by 1975. It was tln-ref- re necessary t<> explore th>- possibilities oí setting ap a ma; o producing manu fact a r i n*» plant to supply at a competitive p-ice, all the requi nam nts ef tht cann-hs within the far-eaof.-rn sub-region, at the ram. time', Inula .should find ways of utilizing more of .its iart-llod unus-.d manufacturing capacity.

/(b) AIDC(5)/1 Page 10

(b) ?-? hr. p^'l^-i^ ^'* ^^UjihWMin.lt-ural appli- cations. The aggrega, production in 1968 was around 2^,000. The incesiti,' deiaand for 1970 wa, estimated to be about 80,000 a,.,i í-r 19T. nbout 16>^)00. iheae ,. timat,-, took into ,,,;,:., r,. . ai,-,] engine- for similar consist rauor. tm c< .np. L a t,i„.-i< Iiu.rr dio. i e.i¿ a,ricu!t,n-I appüe fior.:,. l'o ov.-reo,,, demand, it. cerned

necesaary to . xplorv th, po.sibi 1 iti..s oi acting up A new plant in tia tar cast, pn !'• rabiv in Indonni;», wh, i e the purch... pi.c ! ga,. iL... ,. - -^wauv.Jy lew nr,i where the futur,- -ï.--i.a.,. IT ..-VU ,,:,].,, •-feu nga • - e - inen r.sinf

rapid!,'.

(c) irl^iva-i^^

at^cuLturA!:.^MLic:.tiot.s. in i'M^, t.h- cvü-imd preduetucn

oí- 5)Ct. a ;--.t. ...v i ..•.,"-il -...ri:,.:.- :>r. ï^UU- in China (Taiwan), India, lr.au ^ath ¡.ci-.- aia i'iKÌ 'an wa. an-und 1W,¡.KJC. The Üeüifinu v. afa i;.-'r-„ ..;,...... a, :.,.,,,; •• p.i -1t"- - j -.>.:i-au •--..- ' • 'v • •,ch-u ait <-^ i ruât ed annual Volume or -,,,;-; rv i/. ;, a. p:c wiu « 1, T^-a.^.iarid for

power till, rr -.na puu.pL. in P1:M t: ioct.u n. Chn.a (i-iwan), India, Iran, S, .th hora and ¡akiaaan, th- r...|*cüv. productions would n,.v. . .:•..!• -. •,- *th ti.. pr»errtì,nat. demands. bteps would i.av. to b, urda-t,k»-n b,v «a.aaJaáea j;uch a: Ceylon, lndon-.ia, ivaia./,;i-i, th- thj.lii.pin- s arai Ihaiianu tu manufacture

such engiru.-s-

^d) 12-iu hp, diebui--iea etiMines - l'or medium--duty agricultural applications • Me, pi in india aia laKi.tan, the demand for such . !^mtiy exia.pt Lor irrigation purposes and deep w< 11 iru.tail et.on. at place., .da r> ..Kctriei ty wa? not ecuuüi teal . inen, we: e inanuf. cturing plants for- such e, gines

/in Iran, T

AIDC(5)/1 Page 11

In Iran, South Keren, and hikittan although the quality of production needed to be ¡urther impruvea.

(e) j0-7¿ hp diesel ^¡-^'^5^iJ^^^lUi£_U^£L^w- In iyo8, about 18,000 such ••itfirit:^ wen manufactured it, india. It wae estimated

that the c. ;AtH;liV" annua J demand 1er 1 y?f; <.J' the twelve mCnFE c^untrit-:-. vioit,"d w-uid I - V/.OOO.

11. A pre-investm-i.t r-urv..y mis-ion e,m¡*;red of specialized teams was suggested to ascertain t,h< dem.u.u ¡>t enpanes in interested hCnFE countries,

to undertake feasibility iUuui-;' uu ,-x the l-CK : ibi lit LeS fei la gj oral co-operation. The sp<. ciaii.-.-u u-ji,:- w« •.: i i»- r lin. feas huity oí esta- blishing a pie,; i-, UH lir .. »tri, ; at ;•., i-r- 1 rati i y in Induusia, l'or produci^ i-S hp gas~¡ :n.--i. i n, ¡... ; , •'i +''.i'- r< preferably to

prOdUCe 1-,; hp gasr à; ¡lt_i , ¡ utl' i.u.l; • - , :nd . ii v: Ju,i . pi ¡¡it •". iti Cey ion,

Indonesia, i.aii,, ¡la, ¡,n- 11,¿ nf ¡ m. .•. . 0 inga ,oi' n '• i.e. j í .ind ! < r producing 3-15 hp cües.-i-liü •ngio s. H w,. ; ..-tr, !'! p«- ••• •! Us .t '"-.,iU- provide technical assistane, r, -ngi.t mai, .j *,: t .ir i- »due.. ; »'iwanj , Indonesia,

Pakistan, South :,vi'u;, ;,au n, • e .i.-.j, ..i in. , ucn a. ..ii.t.ancc, especially

if 1¿-JÜ hp diese., stationa:,, - - r it, i ;. •. . .er -ng pi"', u-ced.

Power-operated pumos

12. Centrifugal pumps wen the <•;..-;.• widely us d l-ei agriculture in the twelve fcCAFfc, c< un trie. visiteo. erep.il r p.ddy p.m p wLici w«n> employed to transfer water b -twt•.••n 1 w he,¡d ai- as, such 'u b.-tw«-«..-n irrigation canal;,

and paddy fields, wer- used mostly in im mili ¡ pi »;.-, H ria Thailand. Jeepwell Water pumps won.- used juitt extensively it, india, inn, Nepal and Wept Pakistan-

The total demand i>r 1V?0 of ail typvs

/tech niques. IB

ÀIDC(5)/1 Page 12

techniques, particularly in f, .nary practices. The aggregate production of power-operated pux.ps ..hicn was estimated to be around 37SOwO in 1968 needed to K ra; idly incna.ea t. cepo with the demand which was roughly estimated t b> about / o,.iO!; b;, lv7f' «

PlftPt prut ecu u. • ,.aM- m - grayer s ana dusters

13. r, m th- c uiiiri-^ veiled, then, was a growing awareness of the need to | ret. nt ci l'olì p. .na -ith- r i'c^T.it of plant diseases. Hand- -. • iv u;.--a substantially while power-oper;:ted operated ,~.t r .;/ rs li; knapsack duot< rs -uà; pray *..:•, i.'jil it; tin introductory at ages. The îS ioated d-'ir^iid iir iV,\, oí' nand-op... t-.t< d .pi\ay< ¡nd dusters was 330,000

while tn« pirxi.ctx .. hr l'/oc wa¡. aro.j-i i baO,UUÜ. in Uu cam of power- operatea Ktnpsack . Mayer, ana dust,.r.., the aggregate production f^r 1968

was aroiiiü .^AXJ wiui.-as tin. : t ,i;.;.t,ai i X..ìM«ì lui i-y'/ü was 8ü,üüÜ. Hand- operated Knaps.iCk ;.\>i• ly«. r: b. i:>g r-iativ- b simph ta ¡uanufacture at low cost could be aanuf.xturtid i:. .,very ciuntry. now v-r, M..ail l-J. hp gaso- line-fed • ,au . • . b¡ ¡.....psack s¡ e ayors a« < d*>. u b procured initially as their rranufnet... • I- b< •-c • • :• .cal WIM,1, h o/e LO b d; tie cri 'ì langt scale. Count rie. reich a. Inaoreoi-i, Iran, ;.aiaysia, th< Philippin«.:- ,md Thailand on account ob th« men- ..sing natati 1 demand: wouie. te justified in going ahead with Un full scale manufacture ol pwu- knapsack spray rs, excluding initially the si.iaii •.•¡igni- e that would have to bo ih.ported together perhaps with the nozzles, it was j tv-pc: <.-d that a technical team be sent, to interested countries to assist tie parties cnortiui in the ¡manufacturo ol standardized models <ï spr.ayors and dusters proven to be r liable and oc«, nomical in use.

Paddy threshers

14. A ¡a,est all the paddy produced, in all the countries ol the region, was threshed in the traditional way except in China (Taiwan) and the Republic

of Korea.. IM«, chanical thn slung was becoming more important because- of the exigencies op multi-cropping, "d' increase:; in crop production, and of new

/varieties of A1DC(5)/1 Page 13

varieties oí paddy wnich could not ensi 1, be thrcshoa according to ousting teenmques. i'ho different typua oi' mechanic! tho« aners wttu: (a) the pedal-

operatwd simpie thi -oh« r, which oi.iy Urna,, .; (i ) th« powt r-op« rat eu M;:,FK ehresher, wtaon ehrubhed only wUt^ a pm:.« ;,.oV'r; (C) tn. p-w..r t,h¡ . :.h< r/

winnower witn hand :ann,f;, «hier, ihr. .ited, wiuncwtu ami .iev«a; ani Id) th«. au coma ti o pow.-r thr«. n

ch»fl ro-l^cai.^. .h«. .; in.pl« 'anon.« w ..- th. tvp, that w; .. ¡, pa. i iy und

and th«; pow«.i i. r< :,n i/w¡,!^,r >...d appaienti. .;., t i . ..n i air« duced.

15 rh * ' d.-i.-md • 'ii.at. ., ! ,. -.v7i. •• pi Uíi¡_. , _ ,..; p_u ..;,,-. :.h,r; of the sii.ji«. typ« wa' iL ait C,üaX, fhe total prnai.otioi. in i %H wa; around 30,000. Pedal Ihr- ri r: cala ,-a. ai;,- l, produced i:. ill ilhJ'E centri.^ since

they wti'c si¡;,t.le be ;.a;.uf;.ctur. arid th«/ ano j;; 0'" Inv- aU^nt necessary was snail, fhti derinnu «;::i;,tttu l'or ] y'/U at pow • r-.-p. r-.t- d nana, threrher;. of

the simple typo w;,:- ib«mt ^j, • AXJ and tor I//', ibo d, I'^VAXJ. In non-, of the

countries was UKIV found in organizsa -¡ fort t« pi-ouuc»- in • ffici-nt type

of pow ,r paddy thcaher, fiow-v- r, appianiti. , i fort: w- a«, b« ing UU-M- LO

design .„id .vol v u„M-cv.d noa,in. ii'^!,,. oi,,- „i ... ih th ¡hlippines

by the International aie. nes.areh institut, ,uid ii: fha^iand by th- angin••«ring

Divi si on of the ¡de, L)«p.irU,.nt. In c.ntn.: .,Ucn at Ce..

16. In collaboration witli the- national anali-»caie mduatri, : or their

équivalents in intur« s too. countries, LOäKE/ALDC should co-ordmat« thi intro- duction and eventual manufacture- of paddy lhr«ahera. it was further roe upended that a technical stuuy team b«, iüm.od consistili^ oi W ci ni cai ,- prt-st-ntativts preferably fron, Ceylon, China (Taiwan'), India, dópan, i akÌL.tan, flu 1 hi iippi.ic-s, fhaiiarxi and interests«, organization., ^., inveatig; t.... tfi« «...inting rua. designs and models oi power paddy thivöh.rs, to co-ordinate theii UütLi^ ir, ai f fer-ait countrias, and to recommend a provon design for manufacture.

/Prwur wheat AIi)C(5)/l Page 14

Fow^r wheat thfgvhurs

17. Lit,. Un introduction of high-yi* ldinK varieties *f wheat and multt- croppirm r-tt rnr, th. d,,:„nd f r prw-r whe t threshers in wheat-producing countri,. ,uch ,, !r,n ., ir,:., ,.J ¡ oki t,n wa, -XP* et,, t. g. up. ih, demand ,*,.-•, H i„ tu • r- ut A>, '.NX), i'h* pro- for 1V7Ü oi tw>;r wn- t. t.nr r.-. r:. •« •' .:.sti...r.^o t» t» » , . ,..,•,-,• eh.. t — [-r^OeC it i' CeUl.tîleS, auction in 1 ^r w ai. *; xj il.ewu. L:. u>:^ :•••>' *"• l H i ,„,,,..•.- r, -vi-it !v utfii although coi. bine h-irv-í:r-..r:- n^ i r._... 'h* : :t-prop- li.a eeibi^.: *•*• '^ '.* ^> C J ,,t - i..,- ri»i Í W. î? ) S ' Kì - t an wib only their introductor ir ;..>i ti contri- M« en -8r Iï.J. rtí kW .,..)

recent, uriti., L r-cenu,,, i:. mu:-,î, -, n., ..x^îu^caitivi'--r-nt - t.t-..Lí.^L i- pt-L- U j.ntroauc th-J'

haat>wn¡..:.a¡. ih«- ..OCA. a.,i;i, •..•! wn-. ^.»..w,«...... nui. producir, countri .!,,•«, c,,r,r.t, ..„„m •. m. .:. } rev r ri:. now v r,

the once introduca ,nd ;;anuf,-U. • a in '. « : t < .MM, m -P-^u t- L"- the b-st suited lor th. r- „ur.ra.t. oi th. -,n ,n. i.-nc , it w-- proposa Lh t Uch- nical representative., fror inui.., inn, N. p . .nd h'udstan be appointed te

duv.iop a s.iUDi. poor whe t Lnr.di.-r for th, ogon. H w,,. also recommended that the tecmnca.i tear,, out in Peki: on wh.;n th, ;e wasted ruoaels of improved

threshers.

Hand tools and bul lock-drawn iii,Dla.i¿nts

18. Th«.!-'. wat i nwü to ir.prove the techniqu, of manufacturo of hand tools and bullock-drawn in.pleonts o w-.-ll ar tneir design and quality. No country seemed to h;.v-. gi on i..uch Utenti on to their wmuf ictuic. btrides the draw- backs in the. iu.pl^.untb, th.- lo capabilit, of bullocks to product' adequato dr.ft pwwe-r had hindered production, uth-.-r f actors wvr. the diversity *f models of toolr and ii<.ple:..er¡ts i.. us> within the r .. ion, th- current dearth

/to be AIDC(5)/1 Page 15

to bu broadened. Since -jr.phapis was apparent!,, given tu th, production of simple tillage Lvpiatents mJy, ^tt.- ;..pts yhoula b. ..-.ade in ali the count ri..s

Visitüd te :LV r. if/ the !^u.cLiut, sr li. t • m- : !..ucì.-n_. »i-_ci bui .eck-urawn sued drii.it, : .rt.i*!/. e ài Mrib alora, i.n-.r;, ria re/.p-.n, -ou m.j-rov.a rubi er~ tyrtd buil'v« i: rt: .• i(;M b included. Viln Lh. '. ... vi.*, it w ,r,,a cupola that a tecniuc.. . lavi y t . .j. in. ar.ST.uUi t-, ..riuirt.K.. Iì. .H tabora? Aci, with th. national .-.;.; .i.-cc.... bea...- 1' ai ; : .r,#n • centri t, ¡nv-'Ug, Moir r..ga rain» „ the develop!..ni nu :.¿tnui' e* ut ; bu ¡ iock-ar'-w;, i:,a i,. r.,. r.t :• .na h.'Uid t.n la,

Fürth«. rtu,r , L.C¿IÍPL/«íí)C .ta M.ì.A W. eoli tbor.-. tien iu .ibh w.lb the govcrru.iuntb e;" J...,, nt. -.ná Inai-' si.eu.iu rena . i techno-.! e^i-taase. t the

Government oi .»• ¡--i m .-v.ivi:, IM¿ trouuct . .IíU-íS !cr .^pal's ì;:pl,T.ent factory, taking inte .oc ..at tfi< balar- -.ok..4., tr- n . ma export , cu .albi l .ti'- •.. frac tor and m-w>.r UU.r ii,.niu... nts

19. üT.all-sí'.l. ,-rrnc- r? ir ir clor/pow r tiil-.r t. : nui ctun rs and asstíwbi. rb ; n- i.a-, 1 va • íáeic ;.. tb> r.,atcr.i ii# basic ¿rapi i.u.ta m accordance with the Hi-i ui.il :n . ciiicaLions. .ùtnou-h acc pi.ai .nd wiu-_ly u;...-d in the- countries visite-d, tb, ii.t . ..;,-.;.l-, ;;.ai, a' *'ur-;G n d.-. '- . i;.,n., a b. t h a, regards Uu.n aal-, ri- i co^po^tu. n ana n l aitai • .-. a- -. :;,M:UÌ. :'i n... JLi:C ploughs, :uc,LÙa bo.ru ploughs, lüi. i , codili«'. or.u iYrtili¿ei disUibutor , crop prou eli. ij eq^ipraait, tnu in particuiéi , :-.pv .ci M I z- a coi,.poi,., ra - such as tines, discs, uea rings, shares, laouluboards and bat point,;-, n< «. a- d U, bi n.anu- factuna witti V>.¿XKI,:X eeiiabor' Li -n MI rama. .h> aevernn-.ent l count.riv.-s deficient in specialized farra u..¿ .l-j..ent: sneuìd i:,.¡ort appropj a at- u."un ; for purposes of farm dejaonsaratioo and extension werk, ihuriv.fti.r auitabie typ».s should txí selected and liad r locai r.anufaetur* proi.iot-.d ar . nhaned. falce tyocesbinK r..achiner,Y

20. The introduci.!on of n< K high-yi>„idinf v¡ri..ti>: i' rie jxjir.tv.d to tho need J'">r iti.iirov. i t„aobiri..av '^nd t.-ebru-jav.:' foc ne ; roca. : aiti.»-. It.,proved drying, hulling, i.dli.j.ntí, storagu, anci trar.sport facilities si.oui ¿ b. adopted to avoid tho substat.tial lossus resulting; from the trattitional harv. .ting

/moLhrds. AIDC'(5)/1 Page 16

luethods. Technical solute ns v^re available; but a juoicious. choic«. should be maae of the size ant typo of ecuiprent to be promoted, considering all the factors involved such as location, faciliti•.. s, etc. It w,: s fuit that medium-sized (¿-3 ton/hmr) rie dlls r.ay be mor« economical for privóte contractors rr co-oper'ti v,.s. As the existing farà, a.ai'keting practices in most of tii- countries w^rt in UJT:.S of paddy rath, r than brown rice, farmer- owned small rice huilers aught be used only for lina ted contract work. »•iorfervcr, they w..-ra expensive, big rice ad,ils U-6 ton/hr) would be economical only in ar .as wh or- .lie i;.^ans of communication made them .' :ctssible tu wider areas. n/itn trvat in view, it wna r ccuae-nded that hChFL/hVuC and UMDG, with the possi LI-, co-opt, ration of th« Asian iX-v., lo pi. • nt Bank should organize a tecum Cid surv ,v teaa.. to inv:. tigat? exhaust! vely tha conditions of rice pro- cessing 1,. ab ii.e.r-at.ca castri G and such factor: at drying, storage, hand- ling anu transport -.no to r eoa a. >. .nu tne appropri itv rie-, processing equipment to be adept ed.

HUtc-moti y--, txaactor ancillary and subaortic industries

21. n nu.,ter 'M th c.^^n-nts ^ : tr:Cl' a, now« a tillers and agricultural engines w..r>- na.ih.r t- tnosi for uuteaotiv«s. Th-- manufacture- of those com- ponents tu he uconoi i cal had te h,, ron- on • lar- sea It.. India now had plants to produce certain coa.pon«.n-.. e. ough 1er it:- aoa..,. tic needs and perhaps, for other countri .--• .ùtnin th. m gion us w • 11. i'he «xpansien er the-establishment of facíanos fer cajtinr, forring, etc. n.cunj b. >-ncour. :*od in countries defi- cient in thost supporting industri«-s. horoover, foundry techniques needed to be improved, ..my countri „ had no facilities for rani lo- ble casting and a few had only iir.it.-d captici tier for forging and h- t tr. ia.cnt. Th<. physical and chemical Labor t-'.ri- s d foundries .nd forging shops would ha.v- to be improved as regards laci i it.i> t. and inspection techniques stra amlmod. With that in view, it w.-.s reco; t;..aided t.hat nCaràa/hiDo and dNllX &• nu a pre-invi stment survey team to the int. n st. j mi t= projx- :,, a ;-u.table i..anufoclui-inr trogranm» for important anci , ì ii\, cna pon«, nts. ¡urthemore, a foundry specialist should be sent to th« interested oeunTi« s of Un ECivFL r«.gier, te study suitable foundry

/techniques T

AIDC(5)/1 Page 17

techniques* aoplicable to the oroduction of casting for fana machinery and«- to give needed advice. *»

Service ana training

22. Despite th. clforts of .he government authorities concerned and of the dealers and manufacturers of f. n, mach nery, facilities for the r^dr and maintenance of agricultural équipant in the countries visited were very poor. The equipment us,d w;u5 sometimes outn,oded and unsuited, and insufficient, hanagement aand workshops needed improvement, experienced and well-trained mechanics ana t,.clinicians were scarce, ran,.ers and operators themselves lacked

experience rtnd trai rung to run agricultural machines efficiently ana to main- tain tht-m properly, nore-over. farmers ana mechanics themselves found diffi- culty in obtaining im timi n-stably-priced spare parts- Those factors resulted

m making the us, uf farm machinery co.;J.y ana li-ü productive. To help ^ver- come difficulties ir: the procurement of Service équipent, financial institu-'

tiens should gr:.nt l spar. parta oi agricultural macimn, ry. it was recommended that a technical study teax be rrguu^d .nth the assistance

of internati nal organiz.Lia,:,, Ui.ifjf ,na l.^uing i\m: , Huipment manufacturers, to devise pro nommes for training a.cn auc; and s«. rvica personnel.

Development and the uromotion oi' fan,; mechanization m noia

23. a? the neea m.. m< chaniz-. waa I inf appreciated in ail the countries

of th, region, th, ; overrents concerned in coijabor .'. ion vi h private, national and international orí animation:* had ..-iv.-n priority to fan,, mechanization, hice was the basic crop ana vital for th« pregia, a of marl, ^11 th. developing coun- tries of th. region, yet. Ha euitiv tion was ] ft aiaoat ,ntin iy to human hands and to draft animals, fhe intreduction of IRK high-yielding strain:, of paddy and mul ti cropping pattei-ns m n agitated the completion of culti v-.ting ami har- vesting «.he crops in a short period of time. Koreov.r, larger volumes of crops

/had to AlDC(5)/l Page 18

had t«, bo handled. Th*si problems posed an engineering find a technological challenge, buch endeavour at r.jst^ ch for development had been performed on a modest scie by ca-Ui- iasaitutioes, but such erde vours appeared to be inadequate 'ma sometica to b<. duplicated by other ins .i tutions. Lack of funds ana technical personnel, th. abs nc of preci:-. probLms and above all/ the lack of ce-ordination it. the excango of int'or::.-. tion w..iv sou. of the major reasons why there seemed to b«. a 1,-ck of proper perspective tow.- rds the develop- ment of fan;, mechanization, it was therefore neicsary that governments promote the effective approach to tci!,icai ra search thereby encouraging the creation/ improvement of macimner;, best suited to tíu needs of the region. Industry should find ways of expanding its output prof arabi,/ ir: collaboration with leading farm, equipment manuf acturers. farmers a.ould receive assistance to ascertain the performance of farm aaciniriery.

24. .at.; uh'.tin vi-.w, it va... r .cou. jnd ,d ah.t L.C^STL./HIùì: } possibly UNIDO and othe Lnt i\.a- ;r;Ur.'iiaal org-rar Mens, gov rnm nts and international research institatiens ana 1.. din, f n. • ....çment manufacturers, create at an early date a permani nt Development Agency i or Fan bjechamction ir» Asia with the following objec iv-,s, as arenged i . the ord> r of priority:

(a) To perform tecnici liaison functions ac ng all eaisting national research ana develop.:,nt institutions and other organi ma txens de voted te f- n:, mechanization, industry and governments.

(b) In collaboration witi. the International standards Organization, to assist natior.al institutions in nesfx r countries in the stand- ardization oí' f rm r¿i.chinory ano te study ana formulate Asian regional standards for components of major fami machinery,

(c) To assist in the development 01 farm implements for the needs of the region.

Ad)

fag^gfegsr * AIDC(5)/1 Pago 19.

(d) To perfora! -*h<.y -"tifiti;/; for the proi.iotàon oi' farm mechani- zation, particularly pertaining to rie.- cultivation.

Witli that in view, it was further proposed th.-.t ^Cnfua, org: r ii 3 • •n "Asi.:ui fair to demonstrate equi.ment for p;idu;M'ìl i be h-, id ii. r//l or 197¿ at a suitable place wxtn participants cui._n. fro;., industry, te demonstrate their equii-m-jnt for rie. cultiv tion. bpeci al awanis coid.i t> ;-]v n t«, the firms excelling in the manufacture of machinery ^est suited fc-j- tillage i:i small and wet paddy fields, transplanting and/or stedin; and harvesting and/or threshing.

Scope for regional Ce-ouration

25. It was ..-vident fro¡.. the visits that there was a need for regional co-opt-r tion in the solution of cordon problems in f; rm mechanization. Various go vera-., .ntal and private agencie;, emphasiz. d the need for the exchange of information about fam, mechanization and ita dissemination among the appro- priate bodies. International agencies c-n be called upen to co-ordinate such exchange of information a«, to execute regiere! activité s in research and dev^lopj. -a, standardization, technical assistance an msnuf : ctaring techniques, marketing research and training. Developed Countries in the riot.IE region such es Australia, Japan .-.nd New Zealand jould provid . Uci. ical assistance to developing countries up-a request. India could also possibly provide assis- tance in certain are-s of fan.: • .echanization. D-.Veioping countries themselves aro desirous oi' rendering technical assistance to other countries in areas where tn«y relatively w:col. Some example of such co-operati e areas are as follows :

1 G e,/Ion - manufacture of hand tools ana implements and farm machinery testing.

China (Taiwan) - manufacture and us e- of pedal and pom.r thrashers, power t.iil...rs and hand tools, extension service, agricultural engineering education anu f- rm mach- inery testing. /India AIDC(5)A Page 20

India - ancillary and supporting industries, operation of rie mills, ...ngines .specially snail gasoline, median, and high lnrsv,pow...r dieüel, pumps both centrifuge! :.nd submergibl deep w*ll, tractors, agricultura impili..-- nts, irop p-rUction equip- ment, manufacturin, U/ehnieues, lianag.. ment, training, agricultural engineering education, machinery toting end engin«, crii ig design.

Indonesia - farri machinery operator training.

Iran - training of industri 1 ^pe-r -tory, manufacture of power tillers nid agricultural engineering educa- tion.

South Korea - pow-r tilL-r i.ñnufecture and agricultural engi- neering educ '.J -n.

Malaysia - training oi' tractor operators -"nu agricultural engineering -.ducation.

Nepal - manufacture of f-.rm tools and implements.

Pakistan - diesel engines, power wh ;at threshers, training, agricultural engire e-ring education and machinery testing.

Philippines - paddy propeller purups and agricultural engineerin eudcation.

Singapore - training of industrial mechanics.

Thailand - rice mills, propeller paddy pumps, and engineer- ing design.

/PART II AIDC(5)/1 Page 21

PAKT il

b. GiiiMEhAL P*iït/ No G F «ui tlCULTUhE

Geographical conditions

26. ihe twelve h..veloping counti i...s visited extended geOgr.phic--.lly

fro;,, Lin.. oe,,er iri'H/.s ci' Indetie;-la to /h..t Iran, ih co ,ntri< s vRited had wide cufKreiiCes Ln CU,,HIC cer.dRL->ns, i;->il, tern R, tic. although r all had basic [x>ii.eo oJ' sRii ari tu :. ina th« pci..t {-ï v.-w -. i •• , ri cu] turai development. Largo-c-c-ilc fan;u.ng v/\. dun,, R ce; j,.<. rcRj crops d.:i.Tied mostly lor export waach contributeo sub; utu..LR to the country's netiot ai

incolliti. ilie ar.eunt oJ' agricultur d Rnd .u

however, small compete a to un rve.r..di Rna me.. Co; L.OS .d of ; r .gr • ut- a small .fs.ru. holdR.-a: »pr u ^ i ¿ Rrg- ï rm p^YuRlioni ...ng.iged in li... suRRt

cuitural Lina ana- U JRuü hect. r G) th.. contributi un oi it; • gri cultural Stctor te trie gru.;, n.atRníd output we. ni. Rv ìy le:, signi ficant, 1] the other countries were still in various : t, i>- . of improving ti: ir agricul- tural conditions ana achieving self-suificRnc.v in Rrd.

Population

27. nil the ce .ntries Uxciudxng olngauore) had :;.oiv th .m one-half of the nati' nal-employud popuj Ra, engaged ¡..estl, in sRRsubsisting types of

farming. Nepal hau H bo ut i¿ per cent ..]' its er.pUyeu popuj a.ien engaged in agriculture. Inaia., raKit man ano infilano w im withi . th '/O-6-j per c> nt range; the otuers rang.- trot. >>Ra p.-i cent. « suest .nti; i degree ; i uiiu..r employment existed and th -;. w.e.. on-., of the n;.,oti6 tor tie uspruportRnc.te contribution of agriculture to the overall output oi the re.poetive countries concerned.

28. Population densities ranged fror, 1-13 persons for ever., hectare of

cultivated land, HI id the number was likelv to increase iu the future should

/the rate ¿tIDC(5)/l Page 22

rate of crop production ana, to an extent, the amount 01 tillage land for cultivation, i";ll I, o Loi. the -onerali hi >,h rute (2h per cent) of population growth. Thai lana with a densitp c: about 1.7 persons per hectare of culti- vated land had ;tL a -r; cultural holdiri :s sp-ead quito extensively ov,.r the country's plain fiel«,o, except in ih, undeveloped .n-;'¿ of the northeastern re-ion. In Indormia uv,r 60 per c,;.t of ih. population -.ras concentrated in West Java which hae a 'Lane :as, repre.ent-- a ...ore 7 pei- cunt of the country's total area. nV vast undeveloped a rev. od ;,.i;.-a ;,ra, Kaiiooantan, and dost Irian could serve ~.s ih. ' "n ture rd.-r-' tor;, arcar, edu.r, the ..overr.rxnt achieved substan- tial gains ir. intra „t me tura i •vv^iopncnt, including the Bines resettlement schemes. High popularon u^iti'.s oí1 atout'u.5 persons per hectare of cul- tivated area were found in ..uuth Korea an,! China (Taiwan), anc* yet both coun- tries had no other substantial available areas refining for further cultiva- tion.

land distribution

29. ¡tie total land mass of the countries under study was about. 920 million hectares .,' which les- than one-third was cultivated. Another one-third was reportée, to b* forested Ian., fro,, which tinter in couoercially exploitable quantities was oi famed In In don e s i , iialaysia, the i'h lippines and 'ilia i land. The reroininp third was accounted tor by the vast (desert lands and Mountains of Iran, the wastelands ot [r.uia, the snow-capped mountain ranges of IJepal, hnd the idle cultivable Lands

30. The governments oí' nearly all the countries visited v;ere undertaking various prograiones to expand irrigation facilities but it would take however a considerable length ot ti: e, however, before all cultivated lands could be irrigated, since financial resources to undertake such extensive irrigation schemes were li: itct. China (Taiwan) and Couth Korea led the other countries in heaving a high percentage oí cultivated lauds irrigated. The lands being mostly paddy fields accounted for the fairly-high yield of rice. In China

/(Taiwan), 1

AIDC(5)/1 Page 23

(Taiwan), irriseci lands rade it possible to en^e in multi-cropping and furthermore, intra-cropping where two rice crops and two intermediary cash crops were planted within n ye.r. India, lisla-sia, „he ohiliopiues and

Ihailond had 30-40 per cen t oí their respectivo lx>yA\y fieles irrigated.

31. ,iice Leu,; the staple, iooe w;:3 the r,.;ia c rop parricuiariy in the coun- tries within che Par Last sub-region. Vhe combined proauction of India, Indonesia, Japan, Pakistan, the Philippine;; ana Thailand was equivalent to about 70 per cent ofthe total world production, The lew production 'figure

however was due to the use ol lari:;e tract, oí' low vinld-producin..; paddy field operated most! on a self-subsistence basis by famers. In Thailand, about 73 per cent of tlx; total cultivated land was rice, in [naia about :;6 per cent, in Indonesia about 59 per cent, and in Nepal about 5o j.cr cent, ,,s already experienced m Ch.na (Taiwan), it was expected that, rice yields hi Asia would significantly increase In the years te coiae (iros Lhe present levels oï 1200- 1500 Kg/hectare of paddy), with the introduction of 1 proved irrigation faci- lities, high-yieldiñ ; ice seedlmos, multi-croppin practices, ana better farhintf techniques. Such an expectation was not altogether far from realiza- tion since countries like India. Pakistan and the'Philippines were already

deriving hi¿h yields fro„: expanding ¿lot farias. JV c-oe with the hirjh yJclds, ir.iproved and economical rice processin- equipment was needed, ¡here was also need for proper storce and disposal of the milled output to „he rra in-consuming areas.

32. Other major .^rain crops vere wheá and ¡raize, '.heat was piatiteci exten- sively in India, Iran and Pakistan. Yields however needed to be Improved to achieve self-sufficiency, mize was extensive-- ^ . in India, Indonesia, the Philippines and Thailand which exported it to Japan. The average yield varied, from as low as 660 kos/heceare of œize in the Philippines to 2,240 k¿ in Thai-

land and 2,320 ktís in China (Taiwan). Other crops, mostly for export, produced by commercially-operated estates and plantations were tea and coconut in Ceylon,

/sugarcane and

«j;fc'-dlr AIDC(5)/1 Page 24

sugarcane and bananas in China (Taiwan), jute in India and Pakistan, sugar- cane in Indonesia, rub..er and oil palm in iialaysia, sugarcane, coconut and aboca (Manila hemp) it. the Philippines, and sorghum, and rubber in Thailand.

33. The size o.i' holdings was small, rancia,.- fron une hectare in China (Taiwan) to 5.9 hectares in falaysia. In China (Taiwan) about 60 per cent of the es tira tod 054,000 holdings were below one hectare in size arid there were hardly any holdings beyond five hectares, bouth Korea ted a similar situation, In India, nearly three-fourths of the estii.ated 50.7 million holdings was three hectares in size. AU.ut 4.5 ¡-u.lli.on holdings were within 5-10 hectares and another 2.3 ¡..iIlion over 10 hectares. In Indonesia about 73 per cunt of a.11 holdings was below one hectare and another 23 per cent was within the 1-3 hectare range of sizes. .."ith land reform, China (Taiwan) had rado tremendous progress in th<- equitable distribution of holdings through the progressive reduction of land tenancy. The percentage of tenant-operated farms was reduced fro, about 'jó gur cent of all holdings during the implemen- tation of land reform in 194-6. to about 10 per cent in 1963. In Thailand, tenan- cy was fairlg low since a high 02 per cent of all holdings was under owner-cul- tivation. In the Philippines, the optr . tion of holdings was divided between the tenant and the farmer. To corr ct the imbalance the Government of the , Philippines had launched its land reform programme in 1963> but the implemen- tation was yet limited owing to lack of funds to support the "packaged" approach In South Korea, the government was cautious in the implementation of its land reform scheme which called for expropriating land ov ,v three hectares per holdiiif for distribution to land-deficient tillers. It had been accepted that unexpro- priated holdings over three hectares in size apart from being more productive were contributory to the government-sponsored farm mechanization programes. Other countries that still had nigh rates of tenancy were Iran, 75 per cent of all holdings, Ceylon 33 per cent, and ilepal 27 per cent.

Cattle population

34. lixoept in China ('Taiwan) where the draft animal population was pro- gressively declining as the level of farm mechanization increased, the small

/holdings in

t . tj»HK HIDC(5)/1 Page 25

holdings in the other countries were still dependent to a high de-ree on predominantly oxen and bullock power for farm cultivation. In Ceylon, India, Iran and Thailand, on the average there wore lour animals omployable for draft in each holding. In China (Taiván), douta Korea -\:v da laysi a the relatively high cocoa of nainta Inin . and. acquirin ; craft animals supported the change to mechanized í'arrán/j. In the I -hii; ppinos, the nu;.¡hor ;f draft animals, particularly bullocks, was relatively low ami so to ine rea so the number the government, ha« discouraged the slaughter of bullocks. The exis- tence of employable work animals in the fcrm showed that, there was inexpen- sive draft power adequate to cope conveniently with traditional v;,ad< load in the farm. The substitution of mechanized power lor animal power would be justified not only on the supposition 'that the resulti;;, Lnctvasu.. f am earnings would surpass the expenditure incurred in the acquisition of the fan:, equipment but also from the fact that the displaced work animal coule otherwise be gain- fully utilized elsewhere and its upkeep and naj.ntena.nce ensured.

Farm income

35. The Licorne of rice farmers in Asia was generally in the range of U.S.$200-300 par hectare. That might be considered to be the gross annual income for the majority oí' the farne, s operating holdi. ;s below one hectare in size. In China (Taiwan), however, where the yield of paddy was high the annual income was about four tines mere. Ceneràlly, usian farmers earned little and it would inevitably take a considerable length of time before they could supplement their in:v:;c fr,;u sources other than agriculture. The pros- pects, however, of higher incomes in the near future would be bright if farmers adopted modern techniques in farming and tho governments made available the use of more agricultural inputs and infrastructures were developed.

Farming practices and agricultural development

36. almost all the varieties of paddy grown in the region belonged to the "Indica" type which differed in many respects from the "Japónica" type found in Japan, Korea arid Taiwan. Host "Indica" varieties possessed such a high capacity

/for absorbing nIDC(5)/l Page 26

for absorbing nutriment tha», they could Very actively giow without the application cf fertilisers. Ano the r variety found in the region was known is floating paddy since it thrived in art.au around rivers and marshes where the w:Ur luvul wa. high. That was Uu result of a long history of paddy cultivation in which u.o pa doy surviveu ine severe struggle with deep water . and rapidly grewing weens ano soils lpv; in nutriment, The majority of paddy-- gracing areas in the region were rain-fed; the sources of water supply were monsoon rains an., flooding rivers ana in cone anas, artificial irrigation» Korea and Caina (Taiwan) were proceeding uitii extensive mechanization of paddy fields. Other developing countries were still in the very early stages of mec ha ni za t. i on, 37. The paddy of the region generally exhibited wider differences. In every country of the region, rice breeding work had been conducted for many years, Guch work had proved that the ''indica" variety also had the generic . potential of a very high yield, which had long teen believed to be the charac- teristic only oí the "Japoniea" paddy, in every country in the region the • breeding of new vari ties witii improved fertilizer response and resistance to disease and insect pests was bein-; tried. The International dice Commission of FAO had organized an interna ti one 1 co-operative project for the hybridi- zation o the "Indica11 variety, having me generic factors responsible for the high fertility response and the "Japónica" type. ,\s a result^ several improved varieties like "I'ialinja" and "iiahsuri" had been successfully bred, The International idee Research Institute had bred ¡úgh-yielding improved varie-tie s such as l'd-8 and IR-5. Those varieties were considered; however, to be 3till imperfect since their production required more application of fertilizers and the paddy yielded was more difficult to thresh by conventional means ano the taste of the cooked grains was noticeably different from that accepted. It wan estimated that from ten to thirty per cent of the total area of paody fields in the countries visited had now been planted with improvec seed varieties.

/3Ö. áíU:(ü)/I Page 27

38. In tropical regions, paddy could be grown during the entire year as long as an adequate water supply was available, but in the majority of paddy- growing areas only a single crop was planted in the year owing t . the lack of irrigation. The planting cycles for paddy-growing L, tm. countries visited were illustrated in a table appearing in the annex. The double cropping of paddy was practised only in la: i ted areas of Ceylon, Indonesia, i.ajayjia (west), India, Japan, the Philippines, Pakistan (¿ast), Thailand and Taiwan. In the deltaic areas of the continental countries, the of perennial river water was being done. Tube-wells yeia another important means oí' v/aLer supply. Paddy fields wer; normally shifted to double cropping as soor: as irrigation was made available 0 The interval between the harvesting of the preceding crop and the transplanting of the second crop was short, usually lasting about one month, and it was during that time that the harvesting, drying and threshing uf paddy took place, the paddy fíelos were prepared, the seedlings transplanted and the seed beds managed. It was during that short critical period that the need for mechanization was apparent.

Plant diseases and pests

39. Plant protection was inadequately applied in nsian fields. It deserved greater importance and attention, iany types of peat plagued paddy fields. The ster.ibcrer was the most destructive and was cordon to all countries of the region. The damage caused by stemborers 'was estimated te be aoout 10-¿0 peí- cent of the yield, The species oí' stemborers observed in the region had different life cycles and behaviour patterns. Another prederànant rice disease was the rice blast. Rodents and sparrows continued to plague fanr: lands causing substantial damage to crops.

AO. The stages of land preparation for paddy growing wore usually ploughing, harrowing, puddling and levelling, in that order. Ploughing by means of animal power could normally be carried out only when the fields were irrigated. Harrow- ing, puddling and levelling were performed afterwards with the use of wooden or iron-made harrows. In Japan where the majority of farmers owned power tillers, land cultivation was done quite conveniently with the use of rotary cultivators and cage wheel attachments to the power tillers. By that method, land cultiva- tion could be performed in either dry or wet fields. The transplant ng and

/harvesting ÀIDC(5)/1 Page 28

harvesting oper. tions were two labour-imensive activities performed nor- mally by the traditional Asi-n farmer wit.i the aid of a single hand tool like a sickle In Jap-n, the harv^tinr ^ p ddy was simplified by the use ol harvester machine-, ruch a. ropera mount öd on power tillers, automatic binders ;,nd walking-type combine. Th,; adoption of .-,uch harveaèing machines by the farmers in th«- develop na countries in the iiCiiKE region, way being dono on a limited introductory scale, l'hai would undoubtedly increase the- rat e of harvesting, provided th.-t 3uch machine:; wer- adjusted to process eTficiently the "Indica" type of rie, th..- v riety predominantly employed in the iv;;ien. i.eroov. r, :i ch.unge from the traditional foot or animal- trampin: method ef p- ìdy thresldnr to the employm, nt of automatic threshers, as was practised in China (Taivaui) and Japan should be nade. Care should be taken that the machine procesa-od economically th.. high-yielding paddy with the le ut incidence of broken --rrains. „s had been experienced in China (Taiwan) and oouth Kore-, th- us-- of the si-pi. pedal-operated drum-type paddy thresher hai resulted in •* tremendous gai:, in threshing efficiency, which otherwise would not ta ve resulted if the r rmers had continued to rely upon the traditional labour-intensive methods.

/Table 1 1

AIDG(5)/1 Page 29

Table 1: The paddy growing cycle -, :u; practised in Gian countries

Country Urovàn(. JWHHì aomarks

0e\- lon Yula crop: heb,, Jun — .'uiy •'•ì« 'V . m ah a i'hi' l'ala cropping used crop: Ju.ìy-Hov. U. job.-oc.y ;'ht i-, .ha the rain that caña, with crop came j.h Lv-Lv;Ov.:i th> ,';bov': lon'i. oned thi' o.u'hwt at rui.a en growing period. /.h^oüten. part (.'¡ay t.c. Sept.) ;md the of the country, thu^ va.o .,,cuf:h rain i\,r I.aha cropping used the botri the ïaia and Mana crops; thus, the rain that came with the raisin, -it' tv/'; crop:; ,iu taeng ti,-: vt.-i'ir was northeast monsoon (Nov. possible. out m ah. northern dry zone to Mar.). areao thure was only <-no ugh ra. n for the Yala crop.

China (Taiwan) First crap: Fob.-Kaua, ho «June Japónica type of paddy Second crop: July-nug. iu Oct.-Juno was used. India The main period began \-/ir.i. rain that The rainy season came came in June, i) Aus. autumn rice): during Kay-June through Apr.-June to Sept. ,;) „man (winter rice): Sept.-Oct. •liay-June to Due. j) Doro (summer rice): Nov. to Apr.

Indonesia tinco then w; s considerable rain even In most region::, the during the dry season, '•]! stares (from rainy season was from seed bed preparation to harvesting) of Nov. to Apr., and the rice cultivation could be observed any dry season from hay to time of th-~ year, but th •• main pei-iod Nov., but the distinc- could be considérée to Ì from r!ev.~ tion was not preciao. Jan. to K-r.-liay. There were two typos of rice planted, Bull and Tjereh, but there was no difference in their rice growing periods. In eastern Indonesia, the rainy and ch-.. dry season; were reversed. Iran Hpr.-May to Sept.-Oct. Middle of June- to middle Northern part: Apr.-May to Sept .-Oct. of July was; the rainy Southern part: Mr.-Apr. to Oct .-Nov. season. fiorea Apr.-hay to Sept.-Oct. Japónica type of paddy was used.

/Malaysia AIDC(5)A Page 30

Table 1 (contd.)

Remarks Country Growing period

The distinction between Malaysia The main planting period occurred between May-üug. and Jan.-Feb. but in scmu regions the dry and wet season paddy was grown from ^pr. to nug. In the was not clear, but gen- northwestern region: i<• ly-July to Jan.-reb; erally more rain pre- central & southern region: July-.'.ug. to vailed from Sept. to Dec. Jan.-Feb.; northeastern region: nug.-Sept. In the northeastern re- to Feb.-Mar.; northwestern double cropping gion, rsin was concentra- region: maxn tea ñon 5cpt. to Feb.-Mar., ted in Nov. and Dec. off season., apr, ••«ug. List Malay si: June— July to ¡iov.-Uec Pakistan In East Pakistan: *ug. (autumn paddy): hay- In East Pakistan,. Hay- June to Aug.-Sept.; Aman (vanter paddy): Sept, was the rainy sea- Apr.-May to ¡Jov.-Jan,; -and Boro (summer son. R.ain was plenty in paddy): Dec. to Mar.-npr. East Pakistan and the Since there was little rain in West Pakis- main crops were paddy aa tan, only tho «u¿ paddy was raised. jute, whereas in V/est Aus: May-J une to Kiig.-Sept. Pakistan, the clamato being dry, the main crop, were wheat and cotton. Thailand The main growing period was from May to From Lay to Sept. was th Sept. That w;;s tho sane as the rainy sea- rainy season and from Ju son. In the north and northeastern regi.ins ¡to Sept. the rainfall wa Apr.-May to Nov.-Dec; central region: Apr.- the heaviest. In the so Hay to Nov.-Dec; southern region: Sept. to thern regions, because Mar.-Apr. they were near t sea; the distinction between the dry and wet season was not too clear, and rainfall heaviest from Oct. to Dec. There was also a spring variety (second crop) that was raised from Feb. to May- June. Philippines In the central Luzon region, the main paddy May-June to Oct. was the producing district, May-June to Nov. was rainy season. the main paddy growing period. In regards where there were irrigation facilities, paddy was raised from Feb. to Hay. 1

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C. GEuEKiiL PATTERN .'*' FAHI MECHAWIZAT1ÜN

Paddy was the main c rop in nearly all the countries visited. China (Taiwan), Indonesici, Nopal, South Korea and Thailand had more than 5C per cent of their respective cultiva tod land areas ¡lare ed with paddy. The large amount oí' agricultural land and the number of people employed on it called i'or a consideration in briol' o i" the t pes oí' .farm tools and ..equiixnent employed and what improvements or innovations were deemed necessary.

Hand tools and animal-drawn implements

41. Simple hand tools like hoes and spades were still used especially in entail la nus or in areas where there was a scarcity of draft animals. In the majority of cases however,'draft animals'were"used together with ploughs, harrows, land levellers and puddlers. The implements were made of wood with pieces of metal attached as the soil-working parts. Entirely wooden ploughs wore still used by millions of farm* rs in India, Indonesia .and other countries. Improved types with very small iron moulboards that were made locally were becoming popular because of their low cost and their proven performance;. Locally-macie ploughs entirely of iron did not seem to have been very successful since th.J.c selling prices ere considerably high and they wer- heavy, thus being burdensome for th-. farmer to carry to the '"field''and For" the animal to handle efficiently, harrows, levellers and puddlers consisted mainly of wooden frames. Harrows had a few teeth (six to ten) made of wood or iron.

Power' implement's "|

42, Power implements Comprised power tillers or tractor tillage imple- ments, ploughs, rotary cultivators, tine cultivators, harrows and lovellers etc. In countries like Japan, China (Taiwan) and South Korea, the rotary- cultivators were almost g-nurally used as an attachment to the power tiller, Ploughing with the mouldboard was occasionally done after harvesting. For soil preparation, one pass of th..- rotary cultivator was made in the soft or dry field. Some 10-15 cm, of water was allowed into the paddy field and a

/few days AIDC(5)/1 Page 33

few days afterwards, a se.j_.nd pass ef the rotary tiller took the place of puddling, Lo veiling was done with a levelling wooden board just befere transplanting. In countries whe-re tracter» wmrc used as in India, Ceylon and Thailand, the tili:.,,. was p^ri^n:,. d through disc ploughs in Thailand, tin« coltivatore in (i ylon, nd cag, wh.ein -aid due harrow:; in indi;... Tillage was normaJ.ly none L tin b.^iraüi^; of tin, m my season aith the aid of tractors equipped with care wheals, ihn w< rking eondili-ms during tillage operations in w t pn.duy fi ,Ids ivo re the ;.:ost severe th t could be encountered by the power tiller or the tractor, hower tillers ...ade in Japan numbering :..ur-; than thr— o.iJlion and new in u.n had be n proven to perfori., uuxte successfully. a.*,;; wn\; light, woll-protected against water intrusion and wei o »aspect, fly de.àgned for power transmission te the rotary

filler, liota.ry tiiiers h-d been known 1er :...;•• than forty ;>••... r.; and the Japanese engineers ha.l iaiproved :aoi redesigned thai, to ;,.ako then: suitable for wet land cultivation. Kotiry tillers wer v-.iy suitable aid convenient for sina 11 f rus. hour-wiieei riding ti- otors, v;oi-<. relatively i\.w arid were concentrated in Ceylon, Indie ,nd Thai Land, In Thailand, contractors who owned most of the tractors asea then to plough dry or semi-dry Holds using implements such as disc ploughs and cultivators. Tractors in • onorai were very difiicult to use because the ....¿(My fields in ino: . countries (except Thailand and some parts of India) were very small in size and were very swampy. Cviag to the conditions of wet paddy cultivation and the smallnoss of the paddy fields, tractors were not really suitable and much development work needed to be done in that respect«

Seeding and transplanting

43. Paddy was generally transplanted by hand without using any device such as wheel Markers, except in China (Taiwan), Japan, Korea. However, there were land transplanters used to soiie extent in China (Taiwan) and they were being testea and improved i. countries like Ceylon. The transplanters were very light, since most of then, won ;.oide of wood. Though they were sturdy they were not easy to operate. In Japan, mechanical transplanters were becom- ing popular. /Weeding and ivLDC(5)/l Page 34

V/e.edinA ¿ut^-i- Plant protection

44. '.'sciiti; w:.: generally dene tv hand or with anali weeding tools which were found f \> ver; populär in Ceylon, China (Taiwan), India, depal, oc'ut-ii Kor< a, Le. Ir. ,1'uai,, f.mers used chemical weedcrs. Hand spray, rs"- tu- mià'oi. ua ti... J a p. M se typ'S - wer' oemmunly usad ir. ali the countries, un-psaek peuer sprayers w a-, rx cosln'. jjopuJilar aid were of th.. rial typu ojv.r -,d lg mien- engasas. T.a-.-y coaid : 1 so b>; used as dus- ters, l'hoir ge.at -.dvuta ,., apart frei, being angu.e-oporatod, was that they e.V. rad v auch greater surface of Li., field for a given -amount of liquid, nnotlier tyia d duster being us<,t w; s -h.- portable trolley and boon; typo consisti^, of a vu-.11 ¿~j> lip engine with a mist fan and a powder tank mount'..-'i apon a frame, flu eaiian; was carried by one nan to the field and when in a;.... was canm.ctei La a perforated plastic film distribu- tion tube supported at bin other end b' another :aan.

Harvesting

45. Kxcept in J.-1 pan, h a-vestiìs_, v/aa dona by hand and rr.ostl; by women using knives or sickles. In indonesia vh-re indica rice way grown, only the heads of the paduy w.r. cut arid collected. In othor countries, the

straw was normally coll rt ai ,/ith !'••,. h,->.o n(i r.uito < ft en the ensuing bundle?; of paddy war- stacked outdoors for purposes oí' sun-dr;ing. Ás a first stop towards nacra'alna the effieiwicy of manual harvca.td.ng, the uoe of scythes having Light wooden frar/.os ceudd be recommended as *ras practised in europe many years 4:0 fur harve. Liar: wheat* Asian workers, however, were not accustomed to reaping in • standing position. Jr. Japan, reapers and binders were commonly used. n.apers b« ing simple attachments for power tillers could be introduced as ¿ first stage of mechanizing harvesting in ' many Asian count'ries, tinders being also atta ahments to power tillers may be integrated to th> harvesting nachinos.

Japanese conbine harvesters

46, The harvestors were very small machines especially designed for the combined operatici; of harvesting and threshing paddy in the typically small

/and wet

ÊÊÊM 1

AIDC(5)/1 Pago 35

and wet Asian paddy fields. About üv, year, ago, major Japanese rakers

had developed a seller size of the Uostorn t/Pc of coubine with 1.5-, .0 meters harvesting width. .,ut unfortunately, .ill the nioaol. had boon un- successful in operation owing t.a the high moisture content (:,„„•. than 60

per cent) of paddy straws, the high humidity -ind th.. soilness of the paddy fields To solve thus,, problem, cpeoi.'l typ,.-;; of COL.ìUIK ;, aere 1 veioped. All vier, solf-propo'led, counted on trek., and i;,r design,.! either or a walking or a ridine type. They could harvest two rows (depending upon the model) up to an accumulated weight of paddy of around 600 kg - l'juü kg. The harvesting rato was obout 3-5 ha por hour. They opratoci perfectly in good harvest-ng conditions. Altnough only recently introduced, Japanoso combines wore in great doia.nd in Jajiai where 1^000 wore supplied in 1968 and 30,ü0ü were cxp.jcti.-d to bo sold in 1969. Hoover, th- nlativel. high cost of such combine ana the differences in agricultural conditions m usian counties wh.ro thoy wore to be introduced wore considerations which needed to be further examined before such combines were manufactured m a large scale.

Western typo combine harvesters

47. Such combines wer, basicall., of the same models as those used for

processing wheat or other cereals, The only differences were in the thresh- ing drum (peg tyoo instead of standard r.Vapbar type) in the carriage system, (half tracks replacing th front wheels) and in .¿nor changes in size. The combines proved v^-y successful in all western countries even in Italy, France and the United States o, corica where they vare used lor processiti paddy. *part fron: tneir high cost, they appeared to b<- too bulky and too heavy for use in small and wet paddy fields. The smaller models with 1.6-^,0 meters harvesting width were being tested in /oaio by western makers on a very small scale. Such machines needed to be improved to fit the conditions encountered in Asian countries in wet paddy fields.

/m e processing üIüC(5)A Page 36

nice processine rx.chiri'3T,y

48. The conditions lor rice milling varied from country to country, mice nails wore f.,-¡nel b, Is owneu mostly by private investors. In certain countries co-oper.Live,, and Um ¿overnm..nt handled substantial propertions of the national : iilline capacity. 1 n^r rice mills mainly handled paddy purchased by t.IR-? ¿cvernment arid as '• rule, -meli mills invine capacities ranging from 10 to 50 tens of p.;ddy per day in one shirt were under utilized. Thf nui.ib.ii- of amali i.alJs, some of which were provided merely with hulling machines, had increased in rural areas. Fhc cipacities of those nilis range fron, 0.5 to S tons of padu' per day based on one shift operation. Hand- pounding of brown rice was practical!; quite extensive in the Asian countries. In Ceylon hand-poundee rice was preferred to ¡.illed rice winch was processed turough parboinn;. Jepondinf upon the type of ndiiini equipment used, the recovery rate varied from 5V-70 per cent. Now types of miLlino equipment increased the yield 1;, about 10 per cent. In countries whore "Indien" paddy was produced, much broken rice was found in the milled rice. Kore than 30 per cent of the milled rice produce.; in soi:;', countries w^s broken rice. To reduce the incidence of broken rice, parodila, was adopted as in ;JU case of Ceylon a su i fritan su sue i i type o! procos: i ne needed to be carefully controlle Jiixcept for duna (Tai v.-in) and ¡>.nth • ov.- . ilia other colirios of the region required technical a :;:-!stance for the improvement of rice nallirm and the stor- age of padd... . In hs.iland where nearly ..11 the' rice ndlis that were efficiently operating were owned by nriv to mailers, the dov>rument still continued to show a keen ihtcr« st is the improvement et' the quality of rice for export.

Fon.is of i..eci.ani ¿aii,,r, ...... rlc.yed in raisin,, s .sleeted crops

4V. Wheat, barley and. other' ;;rain were mainly popular in Iran, West Pakis- tan, India, tiepal and ¿x)uth Korea. For some crops the land needed to be partly irrigates, fat ir. so: s casoa there was no irrigation, and so tilling and ha r- vesain" pna.ented iiflieuiiie. but not oi the same magnitude as those prevailing

/in the A1UC(5)/1 Page 37

in the paddy fields. Ploughing was still done mosti;/ vy traditioiial ploughs and draft animals operating at poor efficiency and turning soil at shallow depths. As experienced in India, Iran and Pakistan, tractors were being employed to prepare and clear wide agricultural atvari which otherwise would have remained idle or leer, productive on account of the pr^vailiu,; dry con- ditions which made the soil difficult to till by traditional means, ouch tractors had to be powerful enough. In India and Pakistan, they were mostly in the power range of 'j'j to 45 hp; in Iran, SO-oO iip. Mounted disc ploughs (2 or _j discs) and to some extent mouldboard ploughs were used, after plrugh- ing, tue soil was harrowed with a disc harrow or i tint; cultivator, iipine harrows were not apparently widely used. Sewing was done neatly by hand except in Iran where coinmon in line seed drills were populen-. In India, tractor-drawn seed drille, or combined seed-fertilizer drills were used togetle with bullock-drawn seed drills. : larves ting was commonly done by hand with the use of sickles. In Iran, self-propelled combines were used, and the ten- dency was towards an increasing use of almo at 3Ü0 a year. In Pakistan, 300 pull-type combines -.vere being imported as a first test batch. ' India is think- ing of employing combine:; also.

50. In India as in Pakistan, some attempts had been made towards the' use of reapers as a first step towards mechanization, bee. ise of the relativ..ly- high cost of combines and their inability to gather straw and chaff (busa) used for cattle feed. It had bi ai suggested te the local manufacturers to introduce in India the type of reapers formerly made in Europe and tc test a small binder used in snail farms in Europe after iJorld .Jar II. out the final solution it seemed would be to use standard self-propelled combines when farmers could afford to purchase them. Meanwhile, it was proposed that the government allow sufficient import of combines for demonstration purposes and evaluation and for the training of operators. Threshing was done in ¿South Korea by small, pedal-operated threshers or by simple threshing combs, and ir. Nepal, India, Pakistan, Iran by draft animals. There wa.s a great need in Pakistan and India for good power threshers able to thresh the new varieties

/of Mexican •

AlDC(5)/l Page 38

of Mexican wheat and also to chop *.L<: straw. The forn-r, European models did not seen, to be suitable for that purpose. It appeared that it was necessary to inprove and develop the manufacture and use of the Pakistan- type model which could be described as a light power thresher with a peg drum, it threshed efficiently without too much broken grain, winnowed and

cleaned the Krain. Much care should be taken tc improve its efficiency and design so that it coula bv manufactured a,i low cost.

51. hybrid maize was being introduced under various stages in many of the countries visiWd. The prepar tion of the soil for maize was similar to that for other cetv.i.. bowing by hand was commonly practised but pre- cision planters would be needed in the future. Harvesting by hand was con- venient in those countries owing to the abundance of farm labour. It was suggested that the corn attachment for combines be used rrther than corn pickers or corn hushers which were coutly machines and the use of which was decreasing even in the United States. Husking of corn was done by small hand huskers. The'introduction o^ mort; improved power husker was to be encouraged.

52. Sugar cane was grown mostly in private or state-owned estates in Ceylon, China (Taiwan), Indonesia and the Philippines, and by individually- owned farms in India, Ira., and ¡iepax. In u.t first ca.e, mechanization had been achieved significantly through the use of crawlers or four-wheel tracto: for ploughing and preparing th« soil, ilanting and inter crop cultivation were done by hand. .. few 1 .-ehar.ical harvesters were used in the two state-n sugar estates of Ceylon. Put those machines were costly and were not entire: efficient. There seemed to be dependence on man-labour in place of harvestii machines.

Trend of preference the manor forms of farm machinery

53, Four-wheel ritl.ru tractors. The most popular models were in the range of 35-45 hp and were known to be light medium tractors with unit

/weights of

H*9MailÍlriÍH MHM ì

ÂIDC(5)/1 Pago 39

weights of around 1600 kg. Á few specific technical features wore required as modern tractors were used successfully in their original design. They needed to be very strong, in the ruar axle, the front axle und the steering mechanism because of the use of cage wheels used in wet or dry paddy fielus. Hydraulic lift should be very powerful and good drift control was necessary. For work in paddy fields a good protection against water and mud w

54. It would be advantageous to manufacture a riding paddy tractor in the snail horsepower range. * two cylinder diesel engine of 20/25 hp would per- haps be suitable. A one cylinder engine with its usual cylinder capacity and speed would be limited to a maximum of 15 hp and that would be too small for the requirements of rotary tillage. For making a significant difference with the big power - tillers - it wcuid not be more costly to give more power ability and 25 hp would b- better than 20. Other characteristics desired would be a simple mechanical transmission with 6 gears and a differential lock. A low gear at around 1.5 km/hr was necessary for rotary tillage. Other desirable features were:

ornali wheel base for short turning radius (around 1.6 meters). Light weight, around 800 kg with more than 40$ of wieght upon front axle. Simple and powerful hydraulic lift.

/^specially AIDC(5)/1 Page 40

Especially-designed rear hitch and driving mecir.nism for rotary tillers. High ground clearance (more than 40 cm) Sturdy rear and front axle. Few accesorios ;.nü gadgetc for the low priced models.

With that in view, it was proposedr-rA thattMt the lesearenrtse-rch cf a design for such a c fv,o tvortnr rrodels in the market riding padd-, tractor be made, AS nose of the tractor moa ex s

were in the iaödiun ranCe of 35-45 hp, there appeared to be a need for a

cheap dryland factor of around 25-30 hp. Tractors for the region should

be as sinlPl, ;.nd chc,P a, pocdble as costly accessories such as power shx transmission w-r, "not necessary. There was a small d emand for tractors with power shift transmission as such tractors used only for reclamation work ana to a snail extent for deep ploughin, in estates. For land reclamation work, there was need for powerful tractors of 80 hp, which were considered to be the ndnimum size useable. The trend was to use larger models of 120-180 hp. In extensive land development work, there was also a need for 120-180 hp tractors whach were found to b« the most efficient and popular models. For light earthmoving jobs a good number of small crawler tractors of 45-55 hp

sizes were needed. 56 Power tillers. The most pc^dar models of power tillers as founa in the JSC^FE cour.tri.es w.re in the range of 6 to 12 hp. Such models were used for paddy cultivation whereas smaller power tillers in the range of 3 to 5 Up were used in the cultivation of vegetable areas. Generally however, power tillers were used by farmers mainly for paddy cultivation since they were foui, to be of light weight, simple in strucutre, requiring only a small initial investment and of low operational cost. Power tillers were suitable for fane who had.small holding that were characteristically soft and swampy. In Japan

farmers used power tillers u& a means of power transportation (trailer), for irrigation (pump) and plant protection (sprayer and duster), for harvesting (reaper .und binder), threshing (thresher), hulling (huiler) .and cutting

/(straw cutter)

mmm 1

AIDC(5)/1 Page *1

(straw cutter) and recently even for transplanting. Considering the performance of the existing models of power tillers marketed within the ECuFE countries and their cost, it would be good to develop a model that would be ampler

r 0Ur CyCle air C00led dleü01 rat a^un^S hPí " ' - ^ * * Weight, less than 300 kg including engine.

^ewsetnÌCal tranSnl3Si0n "^ 4 Ce.-.-rs: 3 Gears forward and

Power^take-off; belt drivo with engine pulley and tilling upper

: Tyres: 6'/l2 or 6'/H, high road clearance. Tilling width and depth; ÓOO-65O mm, 150-200 nun. Few accessories; pipe frame body and simple design.

'57. The various types of small ermines used in agriculture were as follows:

(a} ^fiaa^âSSline-fed engines From l-2¿ hp for- knapsack sprayers and dusters. (b} Sma11 «asoJino-fcd engine» From 2-6 hp engine, équipée normally with one vertical cylinder, used for stationary applications in 'power threshers, rice hullers and to a limited octent, as motive source of power for po.,,r tillers. Some of them were water-cooled but most were air-cooled. (c* foall diesel cnrçi nes From 5-15 hp used for power tillers and for stationary purposes. They were used mostly for driving irrigation pumps, threshers, rice processing equipment, electrical generating sets, etc. The common design employed popularly for Japanese-made power tillers was the one-cylinder, water-cooled

qr engine. That engine could easily be demounted from the power • tiller and used « .erwards like a stationary engine. There was a tendency towards, the use of lighter, high-speed (¿000 rpn),

/one vertical

J AIDC(5)/1 Page 42

one vertical cylinder, air-cooled engines which were sold at low prices. (d) hedium diesel enanos Those engines in th~ range of 12-30 hp were us od í'or driving big irrigation pumps, tractors and electric generaein¿, sets. They were with one or two horizontal cylinders, wat-'r-cooled, operated at low speeds from 350 to 600 rpm, heavy in w acht and especially designed for stationary uses, fhere was a tendency to use lighter-weight engines operating at Higher speeds (from 1500 to 2500 rpn).

(e) Diesel angines for tractors nir-cooled diesel engines had not been successfully used within the EC^FE countries because of the difficulty in obtaining the desired cooling effect. Almost all tractors were fitted with water-cooled engines, of the direct injection types with a speed of from 2000 to 2500 rpn and with 2 to U cylinders depending upon the horse power ratings The engines were similar to the ones used in automotive vehicles and hi nee the ensuing cost .for such engines was considerably low owing to tiieir production on a large scale.

Pum£S

58. Pumps were used mostly for irrigation and the demand in the future was expected to increase in keeping with the over-all infra structural develop ment in agriculture. The centrifugal-type of pump from 2-10 inches in size was popular. Low-propeller typos ef pumps consisting of a turbine or a pro- peller pump driven by a long shaft connected to an engine were also used for lifting water at low heads. 0th .r pumps popularly used were deep well pumps piston propeller or centrifugal multi-stage driven by a vertical shaft - and multi-stage centrifugal submergible pumps.

59, The various t., pes of farm equipment employed in the twelve developing ECAFE countries visited, their level of use and the improvement areas that were jiecossary, were given in the attached list. AIDC(5)/1 Page 43

Implements Necessity for Used Wider Standard- Improvement normally usage ization A. Tillage â] Tractor mounted Disc plow s # x Mould board plow standard.. X reversable x Harrow disc v peg tooth x Tine tiller x Rotary cultivator \ x x b) Draft animal Ploughs 777 x Harrows x X X X X B» Planting and seeding Paddy transplanter x Seed drill/fertilizer distributor! \\\\ X X torn planter •£ X C. Pest control Hand sprayer # « Knapsack power sprayer *X Portable \t'\ '.'.."" X D. Harvesting and threshing Paddy Reaper x Binder X Combine X X X Pedal thresher .... x X Power throsher X Winnower X X X X Wheat Reaper X Binder X X f t X Combine X Thresher Winnower X E. Processing Huiler s etc Y

F. Other implement tractor trailer X Tractor front loader X

/D. PRODUCTION

J AÍDC(5)/1 Page 44

D. PRODUCTION AKD SUPPLY OF AND DEMAND FOR AGRICULTURAL MACHINERY

V' .T.' Four-wheel riding tractors

60. The total number of tractors estimated in 1968 in the twelve ÊCAFE countries visited was 177,000. The demand for 1970 was expected to be 60,000 and for 1975 around 177,000. The number of-tractors manufactured in 1968 was around 21,900 of which 12,000 were manufactured by plants using a high content of locally-produced parts, about 6,700 were assembled utilising imported parts in the form of knocked-down components and 3,200 were assemble from components imported as sub-integral parts. The combined annual manufact ing and assembling capacity for 1968 was estimated -to-be 26,900 of which 12,300 represented the aggregate capacity of manufacturing plants operating with substantively increasing contents of locally-produced parts, about 11,650 represented the assembling" capacity based on par.ts imported compieteli knocked down, and the balance of 3,000 represented the assembly from importée semi-integral parts.* "The tables'in the annex show the manufacturing scheduli as proposed for 1970 and 1975,

61, It was estimated that the percentages of demand and production of tractors by horsepower size for 1970'and 1975 would be as follows:

Tractor Demand'(Percentage)

20-35 HP " 35-50 Hp 50-65 HP Above 65 HP

1970 19,5 - - • 51 • • -25 105 1975 20 40 29 11

Tractor Production

1970 9„0 60.0 29.0 2.0

The demand for 50-65 hp tractors and the ones above 65 hp would increase significantly while the demand for 20-35 hp tractors would remain constant. ' However, it was expected that there would be a significant drop in the deman for 35-50 hp tractors and that the ovo~-all tractor demand in 1970 would be met except perhaps with the supply of tractors of 20-25 hp„

/Power tillers 1

AIÜC(5)/1 Page 45

Pover tillers

62. The number of power tillers in 1968 in the twelve ECAFE countries

vtstted was around 70,000 „,„ the total Sa,eS for the ,« year „s about

21,000. The estimated demand fur 1970 would h- around 38,000 a•, in ]975

around 100,000. In liHi8 around H(4U0 „„, _ „^ ^ ^^ ^

that had a combined annual .anufactu^,; capacty of about 21,000. Th, number

and capacity of plants w,re ideasi,-« anu lt _ ^^ thai ^ „anufacturin, capacity for ,970 weld be about 34,000 and for 197.-, about 71,000, Small engines

63. The total „umber estimated for 1968 of all small agines used for agricultural purposes in the twelve ECAFE countries visited was about 1 3 million. The total number of engines sold in 1968 was around 300,000. The annual demand estimated for 1970 was around 600,000 and for 1975 around one million. In 1968, about 280,000 ermines wer, produced from plants having a total rated capacity of 400,000 annuaJly. The abrogate annual production capacity estimated for 1970 was around 400,000 ami for 1975 around 450,000.

(a) IzZJzL^Uru^^ In' ] 96«, thf. estimated number of such engines was around 00,000. The demand estimated for 1S70 was around 90,000 and for 1970 around 185,000. In 1968, about 18,000 engines were produced from plants having a total annual rated capacity of 36.000.

(b) ?-5 hp ga^ine^fec^engines The totnl number of 3-5 gasoline engines estimated for lybV was.around one million. The total denand estimated for 1970 was around 80,000 and for 1975 around 160,000. The production in 1968 was around 25,000 for an installed capacity of 35,000. The existing plans indicated that the capacity wight reach 42,000 units by 1975.

(C) 3 -*5 hp diesel entries Xhe total number of this category of engine estimateo for 1968 was around 750,000. The demand estimated for 1970 „-as aro.«*; 325,000 and for 1975 around ,465,000. The production in 1968 was around 140,000 for an

/installed AH)C(5)/1 Page 46

installed capacity of 170,000. The existing plans indicated that the production capacity might roach around 180,000 by 1975.

-<< (d) 12-30 hp diesel engines The total number of this category of engine estimated for 1968 was around 210,000. The number sold : • in 1968 was around 80,000. The demand estimated for 1970 was around 30,000. The production estimated for 1968 was around I- 77,000 from plants having a total installed capacity of around 104,000. The annual manufacturing capacity estimated for 1976 was around iliî,000. It might be expected that a percentage of this excess capacity in certain countries might be converted into diesel engines of lower horse power.

(e) 25-75 hp diesel engines The aggregate demand for 1970 of these engines intended for tractors was estimated to be around 57,000 and for 1975 about 120,000. The production estimated for 1968 was around 18,500 from plants having a total annual rated capacity of 33,000. The existing plans indicated that the aggregate annual manufacturing capacity might reach around 50,0 by 1975.

Pttmps for irrigation

64, (a) Hand-operated pumps The number estimated for 1968 was around 300,000. The demand estimated for 1970 was around 165,000 and for 1975 around 420,000. The production in 1968 was estimated to be between 8,000 and 10,000. Data regarding future plans were not available.

(b) 3-15 hp pow3r-operated pumps The number estimated for 1968 was •around 1.75 million. The demand estimated for 1970 was around 385,000 and for 1975 around 800,000. The production estimated for 1968 was around 340,000 from plants having a total annual installed capacity of 350,000. The capacity for 1970 was estimated to be 360,000 and for 1975 around 400,000.

/(c) Deep 1

AIDC(5)/l Page 47

:

Plant protection equipment

65, (a) "a"ri-operated sprayers and dusters The estimated total number • in 1968 was around 900,000. The demand estimated for 1970 was around 330,000 and for 1975 around 650,000. The production estimated for 1968 was about 240,000 from plants having a total annual installed capacity of about 250,000. Data regarding the future manufacturing plans were not known.

• ^ Power-operated knapsack sprayers and dusters The total number estimated for 1968 was around 225,000. The total number sold in 1968 was around 25,000 units. The demand estimated for 1970 was around 80,000 and for 1975 around 200,000. The production 1 . estin.^ted for 1968 was around 24,000 from plants having a total capacity of 57,000. The total manufacturing capacity estimated for 1970 was around 66,000. The future plans for 1975 were not known.

Threshers

66. (a) Pedal-operated paddy,threshers The number estimated for 1968 was around 1.5 million. The demand estimated for 1970 was around 65,pQO.and for 1975 around 200,000. The production estimated for 1968 was around 30,000 from plants having a total installed capacity of 36,000. The total manufacturing capacity was estimated to increase to around 46,000 by 1970.

(b) Power-»operated paddy threshers The number estimated for 1968 was around 160,000. The demand estimated for 1970 was around 50,000 and for 1975 around 150,000. The proauction estimated for 1968 /was AH)C(5)/l Page 48

was around 18,000 from plants having a total installed capacity

of about 20,000.

(c) Power-operated wheat threshers The total population estimated for 1968 was around 30,000. The demand estimated for 1970 was around 26,000 and for 1975 around 05,000. Production estimated for 1968 was about 11,000 from plants having a total installed

capacity of around 14,000. _ _

Marketing of farm equipment

67. Agricultural equipnont Marketing organizations had been created in an organized way in most of the countries, although there was scope for improvement. The marketing of farm machinery was done through private distributors and in some cases through state trading agencies. General organizations incorporating all aspects of marketing such as detailed market analysis, machinery usage, product analysis, sales forecasting, sales, communication, extension etc. did not really exist. As activities were centered merely on sales, it would be necessary to reinforce the marketing organizations in all,the countries visited. Personnel needed to be trained and important positions within the marketing organization needed to be established. The management should be oriented into long term goals. As service facilities were lacking, there was a need to reinforce the extent md quality of facilities that were available including the improvement of technical, skills of the service personnel. The government and industry should find ways of making available the stock of crucial span parts which should be priced reasonably in order that consumers might be able to purchase them conveniently. The * retail selling prices of farm machines varied from Country to country. It had not been possible to investigate the detailed cost structure breakdown.

/E. EXISTING

*i ^¿tVJ'Ä.*".*!'

-,"'•••>. • •,•-•••« •-"».• V. 1 *i"jo>"•*,- ^i «J!« a « fltiX^Ï»!* • TI. ti ft-Mâf - rj«*<%^ ••••. » w -* «u rib .* « • . if t^i i ¿i..;. «T

* . •

AIDC(6)/1 Pag« 49

E. EXISTING FACILITIES FOR MANUFACTURING SELECTED TYPES OF AGPICULTIP^L ÌIACHIKTY AM) T'T A -CI! LAUTES IN THE INDIVIDUAL ECALE COUNTRIES

Tractors

68. There were five tractor manufacturing plants all located in India. All the plants wert producing tractors built uith a high percentage of local content. There were twelve companies engaged in assembling tractors. The details of their operations were as given below: 1968 Production Country Name of the Company Tractor Models (in uniti)

Ceylon Brown and Co. Massey Ferguson 700 H Sathiyawadi Stores Ford 450 n Ceylon Service IH 220 « Rowsland David Brown NX

Iran - BM/Volvo 400 Pakistan Rana Tractors Massey Ferguson 1,300 « Deutz 400 Thailand L.T. Leonowens Co. Massey Ferguson 900 H Thai Motor Industries Ford 100 •i Thai Machinery Co. Steyr 200 Philippines GAMI Ford 700 ti International Harvester IH 300

Power tillers

69. In Ceylon, China (Taiwan), Korea, India, Iran and Malaysia, power tillers were being produced. The local contents varied from 30-40 per cent and might reach 70 per cent in the near future. In Ceylon and Pakistan (East), licences for establishing power tiller factories had already been issued. Indonesia and Malaysia, had plans to start power tiller factories.

Small engines

70. Low-speed diesel engines were Manufactured mostly in India and in Pakistan. High-speed diesel enrines were manufactured in China (Taiwan), India,

/Pakistan Mistan and S«,th lor.«, tell f*wit»« •**'•• -*• -"^^*"-1 f* C,ll,li

(WW|, Indi.. ln.l,m,i« and **r>a. H • |P*H, .n«»n- -..« ««.Mctyrrd Oflly in inm,. han, ¡hn.1^ I'--. - * *•*» ** l*»l.,,.|r., ^ -I*.« to

Mmifactur. ,»!.-.. 1 -rn-.m-. \r. ih.,hN •»-... *.t« • I '»- t, r .nil Ac IMT.

gasollm ».. tn. *. . i»'- »» if" t « "'•'• •-»••••• typ« ,1 il.-» -«.in.-.. * • . , I- • -r H , • - M.,4 ,.«nul «« i-» m« W *** « «r h^u,.,,,« .«„s., „,-u,. - * -1- M -uit^l. «- .«»<•l.v. i*rpoa*

and .,tV,, .M.U...1,..,,- t« -KM-UMUI.. ^itMuUi* ^,«t n,.-- '-.-tur,

i» tht- 1wi !v,- «.»until«* vii t* ti v*-r- fiv.n l*> lo* :

Ceylon Non»

China (Taiwan) Dies«! «-nxim*: tnU\ n.mut u turvr% - l&

Gatnlim- rnftn.-. • fot «I »wrsuf nr tufw» - W

Uh jar r -mui ••< tur« r *•

A> tMfv I»-» $'- . •«.. ihif.rv l*.. •• îalprt < 1**W» ft" >* 4ttt.fi»»

4, MM» !l. •<« I •» ••tm'»l

T hi Km« l'ine .••i«-i-r> '••»rk-- ÎM»hunr . I**W* K'^U»

i, i'X' .it' •«« 1 . n(in. O c) "*tn r-t»^! |(fi.,iHwr. •+». Mr»--** <>•. M«n«iwni

n*»W* •-» ni«,, t i.-.?-. l.Mix« «|, -,« 1 » to-tiw* » -

Die»« 1 «-nfinr* i >« t > «tu*-tf » •* 1 , rii'^Hwi ^ »mi It «ntp* » »lid g«*«tia*

«ItginC« !<>l t f • **«* •- |«»t * H»' ¡I'H'UÜUI« J«Ul (I »•*«'> *«ll n.-ittuf ««.. tt»r#«Í,

(a) Dir»« l «.'Wir»!* !h ity* * * r * «*f tftttC-h t>-f t •< I 1*»» Hr 'is-ví'i'. *«•!• - ?••*. •- »n«i •••*. ? t*t t-t • » I'fc *..•!•! prndtK t lo

In th* i .ti^' **« ''" •»• ' *•'' *"'* •'»»'**t 5 5*', MM.» m l«ê§ And in th*

•vi,. H -,, • I, -,, «. » •• îi.^ul ! lu,••••«».

fut 1 |* .HIW«. < i««r» in IWI - «î-,0«A>,

ltd »»I #(,», trf},u»Mi te«r*. fur Agt u i*l tura I , »

M «rf V

FBRB 51

Ceopcr fetfrittt.rriftf Co. liti production 21,000 of which 22,000 M»T« lot «i ti ul tura. |»urp«>M-s. S Ulf»» on i Conpany \WB production 1. ',000, ni wr.it h about

100 *, r. im ,Ki .. ul turni »utposi-s. IM*ton Horn*hy t,«wn»pny I* b ¡r.Mu.tior ; (»m», ,,. wh..h .i,000 *i n tu ,.;r i< ultur ;1 purposes.

ladian fequtn*>-nt Company ÌM8 ¡jiidui tinri ,", MIO, no-stlv for •^l'uu) tur •• I put p"-.i-.s, Indian Mutimi«! Du»© \9hH i'fínlu. tiort .',000, mostly for «fTI U ui tut 11 purpom-s.

t tatuo to. 1%H pf-lui ti».n ,iHH), of which 2,Ü(X) vr-r« '..t ^r uni turai purpost-s.

(fe) 6>iohm ...ytt_it.no« Thtrr WIT .-a-.ut ltt-1:, -,.,tul s< ti tin», firms of ot'U'h th* fiiilatfirif .*-oduc<.< yi.'rlv ,i|...ul 20,000 .n^ints of 2-5

hp «nc! -*I .«»*! l8f>mo . nk-in> *•

») l'nfit-lit indir ltd., .J~ lip »Ms.-lin. .rifin. s 11,000 units Madras pr iir iy .

1.,' h,. knñps.ttk .•iiKir«.s, 18,(MX) yearly.

II} Uri ih t iiigin#tf Hyderabad •Í.5-5 hp .ngtrits, about l,O0U produced yvarly. e) Vow gal Engin* s »«I 2-ti hp .ngint>, about 5,000 produced *nrln..rin^ Ita., Calcutta y*arly.

- 3 hp gnsoiim mgines, annual capacity 2,o00 units, production in 1968 was kss than 100 units. Ira

• » English Uncirte Co. ¿M-.\'ln hp ctipiniA, annual capacity J '»(Hi urn t • . to) ib-tai !«,« gì» r-j 4 »-ntum-cring ." ~?" ht ut« s. 1 t-ngines, annusi capacity flrtnt Nti. î

Korea, Republic of There were four diesel engine manufacturers, two manufacturing engines for power tillers. Total 1968 production: 500 units. The manufacturers of engines for power tillers were:

Daedong Industrial Co., Ltd. - Chizu Dongyang Machinery Viorks - Seoul

Malaysia None

Nepal None

Pakistan There were thirty manufacturers of diesel engines of which there were three major ones in Vest Pakistan and one in East Pakistan. The major manufacturers were as follows:

Mohammad ¡lussain and - 10-100 hp low-speed engines, 1968 Sons, Lahore production - 2,000 units. Ittefaq Foundries and - 15-20 hp low-speed and 15-30 hp high- Workshop, Lahore speed engines, 1968 production 6,000. Bátala Engineering Co., - High & low speed 10--100 hp engines, Lahorc 1968 production 6,000. Deutz Pakistan Co., - Licensed to Manufacture 3,000 units Dacca of 1 & 2 cylinder diesel engines. Present assembly capacity about 500/ye¡ Ruston Engine Plant - Under consideration.

Philippines None

Singapore None

Thailand None at present. Forever, the Thai Machinery Industries Co, had plans to manufacture 3^-6 hp Wisconsin gasoline engines at a total annual /capacity AIDC(5)/1 Page 53

capacity of 500 units by 1973 and Southern Cross (Austria) diesel engine of 3±, 12 and 26 hp rating, at a total annual capacity of 1,000 units.

Pumps

dpwn the program to manufacture 10,000 puraps by l973. In Thailand two firm¡¡ had plans to manufacture pumps. Nepal and Singapore had no manufacturing

programes. Ma„d p^ were rianufactured in Most of ^ countries# l% ^^

that in most of the countries, foundry techniques and quality control needed to be improved. Particular, about pump manufacturing operations in the countries visited were as follows:

Ceylon

Jinasena & Co., manufacturer of centrifugal pumps, 1968 production - 207. "alker Industries, manufacturer of centrifugal pumps, 1968 production-352. (Both establishments imported the engines) China {Taiwan1

Total manufacturers of power-operated pumps: 15 Centrifuga and deepwell pumps: 10 sr.all-scale manufacturers Kand-operated: 20 small-scale manufacturers. India •*'•••

There were about 80-100 manufacturers cf which 40 were operating on a small scale, 45 medium scale and 15 were large scale manufacturers. Total annual production about 300,000 of which 80 per cent were below 5 hp.

/Indonesia AIDC(5)/1 Page 54

Indonesia

P.N. Indra - Power centrifugal & screw type: annual capacity 300. Production in 1968 - 120 units. P.N.Barata - Production in 1968 - 150 centrifugal pumps.

Iran • • Metaalurgical & engineering Plant No. I, Tabriz - 2"-10» Centrifugal • and turbine pumps. Capacity 10,000/yr. The plant was under • construction»

Korea, Republic of

Power pumps: No., of manufacturers, 10; total production 1968: 5,000 uniti.

Malaysia • 30 manufacturers manufacturing pumps used only for mining purposes.

Nepal

None.

Pakistan

There were 20-30 manufacturers. The major manufacturers were as follows

Bátala Engineering Co., - Centrifugal and turbine production.in Lanore 1968: 2,400. KSE Pump Co., Lahore - Production in 19G8: 1,000 centrifugal and turbine pumps. Ittefaq Foundries and - Production in 1968: 6,000 centrifugal pump; Workshops, Lahore Mohammad Hussain & Sons, - Production in 1968: 1,000 centrifugal pump; Lahore K.S.B. Tump &:Co., Dacca - Production in 1968: 4,000 centrifugal & deep well pumps.

" " /Philippines AIX(6)/1

Philippines

Feati Industries - 2-12" centri!ug; 1 pumps, 17 siici», annuiti capacity 2,-loo/yr. Marsteel Corporation - 2-12" tuntrifugal nurips, 1%7 production - 800 unit-,. Mechanical Center - Volute centrifugal pumps ar.d • t H '-priming turbine purips, .'reduction in hhti: 2,1 fu) units. Philippines lini ted - Annual rated capacity: 000 centrifuga] Foundry pumps. U.S. Engineering Co. - Oeepwell turbine and low-land paddy pumps, production in 1968: U)0. Oriental Machinery - lç-4" centrifugal punps. Singapore

None

Thailand

There were about 30 snail-scale manufacturers and 1-2 medium-scale manufacturers.

Mechanized Equipment Co. had plans for propeller pumps (3,000/yr), small turbine pumps (500 units/yr) and heavy centrifugal pumps : (00 units/yr). Thai Machinery Industries Ltd. had nlans to manufacture Southern Cross pumps.

Knapsack-Sprayers and Dusters

72. There were plants in China (Taiwan), Republic of Korea ar.d Pakistan producing power sprayers. In Ceylon, Pakistan and Thailand there were plans to manufacture power sprayers. In Ceylon, China (Taiwan), India, Indonesia, Republic of Korea and Pakistan, there were plants manufacturing hand sprayers. In Ceylon, Pakistan and Thailand there were nlans to expand the production capacity for sprayers. In Iran, Malaysia. .Nepal, the Philippiru.-s, Thailand and Singapore, there were no substantial facilities for manufacturing sprayers /and

> |UK(tJ/l It

>t«r». mrm »a» m>«\ inr **eh coiwtrv t.. ««tuf»etur? Mud -W» t»w

fiprayir* »turi mit with wVur\rú .«fin., m th. -»- -1 «** pruduti»«*» oí th« lUtfr. »v-rti.ul -t-. .»»«-ut th. rumhiiurtnt ..^rations «»I th« producer»

ol pl/»nt i*rot* t 1 i.-fi njui|t¡. i.t w» i . U'.t*a !

Ceylon

Ali' IrHluMnr, 4 r. It-».. ,.•u- 1 • <*f«iltv WO »pr*!»»*»* 100 «Ut

¿ilUifct'r.i Ifuîy-îi i. -. '»n-t ,.'<>«> <••!«•.

Dirs«1 & *<<<» sprayer».

Hini-rnwor it.«., ^!«' pf-iv-r-

Haylr-s ltd., ì1H,H f.r-Mu. ti.-n ¿,.»<><¡ sprayer».

M.f.l. H.- Sîlv,.,, i'>*«H in rftuitmrs -it M) H prayer». lolctT'N» (.»i».,j i \,i ! (..... n«>t vi-t in production.

China (Taiwan)

Th, r> wit -..mV -rail Manufacturers and nw Mediun »cale ••fiufactttrW. Chin,- vruultun Machinery Co. ltd, productxt both Kami »ad p#t»»r

Npray^r."».

Indio There wi-re about 35-40 snail-»cal* «nd 6-i sedili« *c»l# awl 2-3 large

•cale manufacturers,

An«>ricnn ^prinp-s v ¡l«'s-,itiK <>rks, ;..>itU y-fc" - annual« tapât ity: h«nt!-..|H-rr.tt-(i 1 ¿m sw>o/vr/shift .»nu j »wrr«*» pirated sprayer», H^tMMi/yr/" hij t. Shaw î;alî,u. , ( l(utta Mvinil sprayers i» < 4ut «d by Ua«» i €©.) S,M. Aprico - matiui'ai turers of b«n

Indonesia

l'.N. Hon» - Ha e sprayers production in ltSii 5,000 unit».

Iran

None /Korea, Republic àtmm/i

Kor»>. lamblie pf

H«»» i apr.yrri. 4 mmtmtmvr», total prr*l*«ti<** I», iMt, mtwm ««»t..

Pr,Wr .«.pravara: 2 *.«*acturart, total pronti«, *„ met ¿tmo unit.. Malaxai«

Mon©

Mon«

Pafciatan

Iil far Í hharíam i Co., Karâchl - Wwfacw-typ«. »»M sprayart Drum» Mrtol » orks - Narlaiatsu-tvp#» SidhrÍK»nií, Dacca - y ana *,ir*v*»r

Philippin« s

Noni*

Singapore

Nona

Thailand

H«>ci»niMd Hiuipntnt Co. It*, had plana to r*ke §00 *prayara/ya*r, there WI.IT 5-fe ,n*n acal» manufacturar» of Miai »prayer» at a total annual rated t-ftpacity of about 1,000.

Throahtra

73. In Chin« (TaWan», India, thr Filippi««* and South KHM, there *«r# Planta'manufacturing pariai-op*• tad paddy thresher». In Cylon, China {Taiwan),

Tndi*. ¡run .ml South Kore«, thrre ,,r, plants :.*nul .itU.r i„.. ¡<*vt paddy threshera. rh» Phi Hppir^s ".if,,: ¡,.«f,.n, sl(, h. ., f,lf,ü,, t„ ,,.,„ü|-u tur« |H- vr paddy trìn-nher*. ,•,.«,., *»,..., t thr.st„.|.N «,.,,- : „ul.utuT^i \u i. „;.. »Mkistrt-,.

^»rluuhu-, about tu- ¡-tarai fm tur. ¡ thr»»¡»rrs *., t r listed tx-low: Ceylon Ceylon Crown * Co., produce paddy threshers m attachants for power tiller»,

Chica (Taiván)

Th.rr v,r, al oui .* n.mut'neturtTS of »Mch the major ones war» ft« follows:

T«~¥u Parow Machinery Co., Taiwan. Chin? Agriculture '.uhin.rv Co., ltd., Taipei.

India Tht-ri w.i« about M»-lno vTv "Mall M«.i, ranufacturers of which 10-15 Pight bt wall si.Uv. H« t.j.jor i.mul -cturor.«. wer« a« follnwsi

American Springs i il .--.«-im- '.-ri-'-, 1-- ¡ nit s/day capacity. Fulia Shí'« t '»« t 1 ,% Mar>t at» It.tlustrv, Calcutta. Jayc., < • ' i uM -t. _ . ' , .

lsvnx Vachin>r\ Iti., (.iliutt.!. N**w * •ih--rn,'fctra l-jnfcint , » tn».: t-,, Poona. yualtt.x Haihirwrv ltd., Koidabftd.

Indom & ia

Font* • •'" •

• Iran

Ashtad - Iran Co., T#h#r«n - fméAf poww thr*»h*r production In 1968s 1,200 units.

Korea, %}>ubln >»|

Tht'r«- VH-t t about l»1 produite* of * and-oprrateH *«<* at i»und *» t < M H ». rh*-r< vt-r» two manufacturer s of Automati thresher*-. 1'h, ¡a >«iu« t i «T. ir- 14».H va* A» ound ¿00, rhrr«- wrr ali»o thr»** manufacturai *. i s«it-*utorw 11« thr#**h**r«*. Th* |*-ndut t ion in 1§W waa around 50tì.

Malayssia 'olle /hikiitan I AIDC(5)/1 Page 59

Pakistan

The followinR were the producers of power-operated threshers.

Ca pac ity/ycar Mohd. Hu8sain & S.ms, Lahore 500 Ittefaq Foundries t ' „rkshop, Lahore 500 Anwar &• Co ,, 1 yn 11 pur 200 Da n i shma i ru I ,k Co., I ya 11 pur 35 r Caravan np. !»rks, ikarv. 300 Ghazi & Co., iuJtov District 360 Co-op Karkhana, Bahavvl Pur 300 Ali Industrits, Hyderabad 258 GTMC ltd., Isakhed 300 Northern Industries, Rawalpindi 1,250 Philippines

About three manufacturers had just started producing power paddy threshers.

Singapore

None

Thailand

None

Hice processing machinery

74* lth tN exception of Japan, there was no other country in Asia munuf uturinp a lull ran... of ritt processiti? machinery on a significant scale,

»it.- hull, f-s M, manufactured in Ceylon, Chini (Taiwan), India, Republic of >«rt»», th* Philippin* s am. ihailand. In Ceylon and Indonesia there were plans t<'iwnui,ii«ur« tú, hull. is. indonesio, Iran, Malaysia, .pal, Pakistan and

•>inK«jH>r. had no uroKr.wu-H at th* monert. Particulars about th« manufacture »Í rn« hulirrswtrr nvtti IH'ÌW:

/Ceylon AIDC(5)/1 Page 60

Ceylon There were five plants licensed but only three were in production.

Annual capacity

2,000 hullers J.A. Kamalaratnc Tissa Industries 1,200 " Dheerasekcra Motors, production 1968: 125 " Somasiri fullers 250 " Ualkf-r Industries Ltd. 56 »

x not yt t in production

China (Taiwan) There were three manufacturing companies; the China Agricultural Machinery Co. was operating on a medium scale. . .

India There were about 20-30 very small manufacturers and about 8-10 small-

scale manufacturers,

Qualitex Machinery Ltd., Feridafad New Maharashtra Engineering Co., Poona Lynx Machinery Ltci., Calcutta Jaycee ¿ Co., Calcutta-1 - —

Indonesia Thrre were plans to manufacture rice hullers..

Iran None

Korea, Republic of There were four manufacturers which produced in 1968 about 500 unita,

Malay sia None

Nepal None /Pakistan I

AD)C(5)/1 Fage 61

Pakistan None

Philippines There were five snail-scale manufacturers. Singapore - Non«

Thailand The Vice Milling Industry Co. Ltd. was engaged in the production of rice huilers.

/F. SUPPORTING

vi i J -y ,.-.-:

};.••' J ! r

• f ; i I '.'

=•( i t .; v AttC(5)/l Pftg« 61

r, mrmrntm um AHCIIUBY PBW« »

TS. TatMlMc«) K'li* H..S a ttritrii'tior it- •»»•! «»»»ut tit* atr«il»hility ttf

«tatinp», Jnrfini^ -.mi ..t^.i .-.i. »11. n.-s n, ..•*•.;!» v to support inrtiittrtt't for

the- ranul act uf » I .»»•» i< ul'if ' 'ihimrv.

Coun try Casting/ Othrf ttgWg Ceylon I ¡nitwi f ..ci lìti»* Pirn* »»Jti^twd |*1 isn*. «-Iistt«d to pah« 4»th«r tractor part*

Chin« (f*iw«ti) *»irly rood inoliti«»» I ir.itixt faciliti«?» India Good ftuillU«-» .»VA i l«- í.«*.»d I«ciïitl#t in»"' othvr f »t il itiv» rtvwllnblf

Indotte» in hibiií t • r : >f • • *- t f-.>r .U f »OM Ir«« fJyhUt .. ' » • • • •- it* IXiMl* -u'ttor project» or, í i\ + * \t -t\ • '.*i nffs . No fui i * i ? , f -r •- t h-

1er©», ftvpublic lir.it. 111 »\ f"f I united fucility e? c rt«t* t ni' •• i f'< » u>1 tng B« H * iM

mUf»in V* 1 1 I Uî-'ll t« •» V«ry lUHitt-d i tility lfc»p*l t tr , l»'«s f «t. i * 11 y Govt. iRpK-iw nt factory PUkittAn Kit 11 « t .f j.ru.iri t<* Klllt» in tot ¡t- "ft Ht» « ï und«-! j'I.tn Philippine» I tr it* . I 1 ï t l • % I ir t '« •>» f »« ill tir* Sin§«port («I < )' t • st !» • :•. »Olì •ir,.'Il I-I »t..type sti'i- ! • , nt ifwi, f -fii sitty

pr oit m * - M ' •tt*-' I I

%i * *« t • thulium! limitai hui iti*** MulUd t «cil itit»

ai ntt f§, H-tnu tnol* v-firi- uanut «H turtHl in un-1 ,t th* countrie», Bullock-<

tillui'f i«pl««t»-.t m % wt-r« .«U». ettituif .teturiti by ïti«- «ntl-Ktlv sector in »oit o;

th« countrir» vintimi Ih^«rri in»* tract or-drawn I*»|í1«*UI.M, only primary /tillage AIÛC(5)/1 Page 63

till.«. i«pl,„,.n»8 .„, „rde in Indi , Pakistan and Th. .fand Inn and

ih.ii.«. h«. ,„,,„, ,„ re,„ur.,ctul,. „„ tuill(¡<¡ implOTents_ Poui tuier

Ct V ,U n h " """ " ""' " " ' "• " "^ -" -nu.Vc.und i„ c,»l0„, Chin, (Taiwan), Iridi.-, ¡li.v-.i' »7«u-i-t-., ,„i v. *u .- fr t , ».'-. .!n,l South ,or,a. ihus o,üy primary tillage - .«' -ni .¡ar.uiaeturod. It ras necessary to fisnul M tuf'' ; ì s.. ,,! i , , « . .„ ,, i , , 11 s r *' ''" " •'"" '

1 ^.igg Han.l tu s ti,n(!facture(1

na g^ <*»•> «.'.n.i * as ,l(iw.r tllhr U;pjtTlents vrerc locally madui

i£Ëi2 *»* t..,ls ».ull.Kk dr.-vn inplirents and tractor drawn

l>rin.ir,v till.-,,,. ,r,¡ sovin|, t,iuiprer t r; ,nufr,ctured>

i ml ont aia Hand tooK ,rii cn..ii .,„-, « nu .ui. ,,r,u srndìl Spleni nts WL.r,. nadc at lht. vilJage

1,v<1 K ' '"•••c-tivi production on significant scale.

J22 »Yirwy ttìla>a .-ir;j set-dinr n.-.chim ry would Lent tre ,t, r, *•„.« factory Urak) which was now unuer tor.stn.rtt .,. !Wr tiller inpler.ents «r, also produced.

a §y f %!HMH n..nd ,..,1, bullo.Vdr.vn ir,Plonent, and a few power t Uler t - tiilrtf»,. .i^.mtuih un locally nado, jt» lays xa Power UlJ.-r implements were to be made in factories producing power t i 11 »Ts,

Nepal Only hand : ools and bullock drawn implements were manufactured at Rirpanj.

Pakistan One rof;ÍM,.rt

Philippines A low hand tooU and other implenent s were manufactured locally.

Singapore No inpleru nts were Manufactured. ! /Thailand AIDC(5)/1 Page 64

Thailand Implements wem mMe by snail scale • arufacturers. Tra tor drawn disc harrows and disc plows were comonly manufactured with iiiiportru discs a no taper roller bearings.

77. Tabulated below was a description in brief of the availability of steel products and machine tools necessary to support inou,tries in the manufacture of agricultural machinery. Machine Tools Country Steel 1'roducts No local Manufacture Ceylon All sted to be iiiported ; new integral steel plant under construction Radial drills, lathes, snap« China (Taiwan) Imported grinders available fron loci sources

Most of the machine tools India Except for some kinds of mrbon steel other kinds available were now available

Indonesia Limited steel-making facilities No local nanufacture To be produced in state-own Iran All steel imported: re-rolling facility nax 60,000 t/vr. New machine building factory steel plant to produce 1-2 now under construction million tons/yr Korea Republic All steel to be imported, limited Simple lathes milling machi rerolling facility shapers, grinders etc, Of locally manufactured. 0th€ machines to be inported.

Malaysia All steel to be imported M.S. No local manufacture steel section fron integral steel plant and ont re-rolling mill

. Nepal All steel to be imported. One No local nanufacture small re-rolling mill

Pakistan All steel to be imported. A few machines locally mad< Pakistan Steel Mills planning to The public sector machine set up a steel mill. tool factory at Karachi to provide three types of machine tools. One factor, in fest Pakistan also plani

/Philippines 1

HIDC(O)/;; Page Co

Philippines Crude steel '.ouId b* available as L: it cd local avalla1 li .' d soon f.ü L"».. •_ ,,uw ,1 j •,, .iioi. inte- grated iron rmu stool ;ill starts production by the on! of 1%9 el Singapore There was a plant rvnui"rcturing A few snail machines produco! • mild stool billots and bars, ,01 steel war, imported

1 Thailand All stc to ! imported, docenti,; No local manufacture C„5. Sir--! 'Sills bturUci. :ú.an Iron & !)iof 1 Co, vouJol expand and plans vere- uní M r vay i or Thai — Japanese .sii.el plants and also . # construct ¡.on of second plant hapersj Ancillary industry loe al ,i 78. Ancillary industries xti Most ol the coutitries visited were enpaped i- manufacturing automotiv» tyres a, d tubes and batteries. In a fui; countries, : items such as Robots, brnlco an') jlutc'.-. liningsr piston rings, pistons etc were available, on a Imite! scali.., '.> Inula wogt of the required iter«; i\ •: autonoti ve industry vvre rnnofacturvd o.4.ails of ancillary inuustri. s oxis*'. owned in the different countries vere

Country Tyres & Tubus iiattorv Radi atrr Other iterr; ichint* C^lon f or autori.,'...' _ . . t.,,,. _ , manufactured

)thor China for power tillers automotive caskets, bra';- (Taiwan) lining, eletc'u

India for tractors ard • .•-•.1al ': y fror.» available from all iter s .< " automobi Jos local sources local sources tactor -, ai J no :himry ^s': facture a vai lab J oxcent ;• fov i * •'-,

Indonesia for automobile s automotive nil made, ne Iran for automobiles automotive information nozzle, fittr.-, I i to not available spring, siin t con punt r«t :,

/Korea, lepubt.t of ir

AIDC(5)/1 Page 66

Korea, for automobiles automotivo limited limited electrical and Republic rubber components. of Limited facility for 1 ¡is tons, pis ton-rings j nozzle, etc.

Malaysia for automobiles automotive information M.S. hardware, fay not available electric! components

Nepal nil nil nil

Pakistan for automobiles automotive limited faci- piston nuns, piston lity liners et*, on small scale, other ancillary itec;s licensed in for pistons

Philippines for automobiles automotive information information not a va i lab: 4 net available

Singapore nil nil " "

Thailand for automobiles automotive " "

/G, HEASUR£S AIDC(5)/1 Page 67

G. MEASURES FOR ACCELERATING THE DEVELOftiENi OF INDUSTRIES MANUFACTURING AGRICULTURAL MACHINERY

79. In most of the countries, the manufacturing of farm machinery had been given priority and certain incentives provided. However, the incentives for investment in the manufacture of agricultural raehinery were not special sinci they were similar to those offered for investment in other industri, s that the governments were promoting. In a lew countries, to popularize lam nachim ry manufacture, protection was extended to local industries. Subsidies wen provided for the purchase of farm equipment on a Imiten scale, buch subsidy programmes, howevr, wen intended primarily to support the overall agricultural development programmes without necessarily emphasizing thi rol* „r th. local farm machinery industry and the particular di v. lopr¡« nt e-i such an industry. A few countries had floor support prua s for crops thus providin,.-. adequate

incentives to farmers to purchase sont- typ>s of f .m naehirary. .*, fvv; countries had official agencies tor thi develops nt <>i i .-.rm n. chant Mtion. ÍJ.ring the past few years, the rural credit system h;.! be, r n-inf •*•<..•

«0. Most of the countries visited had agricultural colleges offering agricultural *ni'ineer ing as part of th. curriculum, only few lountries, however, had degre* specialuation in apicultura! i ngineerin«. KVen in such institutions, there was the mcessit, to ninl-.rce pnic t ici 1 training faciliti«». It was ilse, rieossarv 1 >»r ail th. lomitrie-. wtu i . .(TUultur.il -iik-sneering was not given as a full t im» ..»urs. to start a,»ru ul tura 1 • ncimnim- décret t-u-ses.

Although fan« machinery n seat eh w.-s on.!wte.| by various lKi.rutory anti ttstine fat i H ties . Despite limited resources, however, substantive work had been accomplished.

/R. QUANTITY, AIDC(5)/l Page 68

H, MIWTITY, SALES, ÜB-AM), PRODUCTION AND MANUFACTURING CAPACITY OF SMJ'CTEU TYPES OR ARRICHITI-»îAUMCHINIHî IN ¡HF ÍXAFF COUNTRIES

SI. Particulars >.f ,|u.ínt»ty, -:1<'-. ¡•r. •-• i t .nd iutun. (U.-wands, present production ,md t h, . xistin^ -m« i pl-nn.d futur« n.nuj u tur itig capacity for selected tyj>< s -.1 ¡gruultur 1 H.tihin. r y w.-n shown in th* tollowing tables for the tw( Ivi c<>unt? n •• «n th. KC-.KK r. gîun, Iht types of machinery selected included the fol lowing :-

Foui -whe» i inline tractors Power tillers Small infinis (ill tyj*s) üu-tp.s ( pi »vu t n.i hand-opt rot ed) Sprayt r.s .mil ¡lusters Paddy thrt slurs (power and hand-oper»t«€i)

/Table 3: 1

1 J S 8 >C IP 4 * S

5 S * s

t

1 - A ,.r- 5 lA fv 5 Uh ii/"> US 3>* •os f •-C ^ ir o

1i *ì. \ * a • «S . P

'A t ! *-F x^o¿8 38'. X <1 I 8 : i

îI t. O u-> t> O o *J o us \ \ u 9 <"\ Uí-% «Ti & ft ^ \ \ * o 'S -i) CTNOO r-- Ä t

9 Si 8; 5- u & o» Si « irs m a us a r- rH 1 I f -k > >> V a cl ÎÎ. »H -rt »1 1 Ml g li i: s ti M\ f- a. CI

J I t I lì J¿ li T 1Í ' «TV IS. 5 3 1 "• •?> • i "IT

2*3 » » * * » • 4 * i i*

I 1 s» I 1 I h h h O S V Ï I & ft * 1 * y i i I

r3l % ©lit Yl 1 V; * ..» *

./ ! <ì > «^ H 8 8 >C * § ti-. C vT- -r- ».

m •ri n s 1 à $ • i m Î \

t 3 I £ » 1 ! * T 'Sau

' S I § 8; j I 5

% 1 a o y « «1 2*3 I ? g t t £ s * IMI ii -" 1? » I ..i t

•4

A A -i * » e •4 C

aI t e 'S •3 1 1 1 1 i , r t$ SI) SH

Î5 |l ' 82 8 M fî I Í J * * Il ÎUic 41 it* IH

•1 4* li

1 Î I « J 1

I I i-r • v -* » J. 5 I £ 'î

3 ¿ *? | í 3 § ? #*. «s f.. *ff *; «

¿ £ Ü * 5 £ ,' ? * ~ % % * « ¡

51 tí ' Ss î'i Ï:À J, V

•f X rf I s 4 4 ! i !

y

1 1 il 9 111,1 ï s1 II «. • t. 5, u .^ t ,, i ^ i, lì ^ Si 1. t. iV r| ft. ft, ft. *j ft. * a. Ç A. £ 6 Ï * 5 ¿«it

•afl AIDC(S)/1

Trtbla 61 Four-Whael Riding Tractor»: Sstlmatad Denand and Production for 1975 (,:Jumb,-r if '«init»)

—— • ïst irmttsd . iiiwiï ,d Est! mat eri Country production c r Total A'-35 hp <5-y hp 3<.i-b ; hp Abov>. 6 j hip

1,500 Ceylon V--0 - Ili)

Ohi« 3uu 1 •-.(- 15<- í»o " (, >3) i 5u) (17) 50,000 India 8c»oco 32,.;Oc 2C,0(X) 6,uoo '.M (25) (10)

lnéon»«i& 50c 2i.-ü lOf' 100 (2.) 12t1)

ima 10,000 l,üoc 2,lAA 6,irt.>C 1, »CK, 10,000 Çi-J '2t) (6>.) (1 )

Kortt't, K«j>i*llí ef 500 2*)*' IDC - 140 (í) '.S*} 1 ?o}

lt

N>,p.U JB0 S •' i y 5- •* * (33) il?)

HkUt«n le,.-*** 50c l»ooe il,) : f, ) (f)

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+> £. >> g o E co d & e 0) 6- Ü o o 3 s- o n o * 8 O AIX(5)A Page 89

ANNEX

Statistics on farm machinery - quantity, importa, draand and manufacture - In selected countries of the region.

A. Ceylon a. China (Taiwan). C. India D. Indonesia

• ' _ ... • ' i-1 E. Iran F. Korea (Republic of) G. Malaysia H. Nepal • - - - • ; I. Pakistan J. Philippines . . '••••'• K. Thailand - '.-:•

v,\ 4 ';; •.:•( 7 : '-

• . •• &W1

A. CEYLON

1. Fary .Machinery Estimate No systematic survey of farm machinery had been don«. The table- below gave the estimated number of agricultural machines in 1968.

Estimated Quantity of Agricultural Machinery In 1968

Category Item Nos. 1) Hand operated machines a) Duster 14,000 b) Sprayers 29,300 2) Animal drawn implements a) Cultivators ' 8,314 b) Improved seed drill • 15 3) Riding tractors a) 12-18 hp 2 b) Improved seed drill 1,135 c) Above 35 hp " 10,581 4) Power tillers a) Less than 5 hp * 15 b) 5-10 hp . 3,153 c) Above 10 hp 1 5) Combine harvester a) Less than 1 meter cut 2 b) 1-2 meters nil c) Above 3 meters 4 6) Irrigation equipment a) Centrifugal pump 2,309 b) Sprinkler units 20 7) Tractor drwan implements a) Primary tillage implements 11,270 b) Seed drill cum fertilizer drills 15 c) Planters cum fertilizer distributor 8 8) Plant protection a) Duster 15r equipment (power) b) Sprayer 1,200 c) Tractor mounted sprayer 8 9) Harvesting equipment a) Mower 12* (power) b) Reaper 21 Ao) AIDC(5)/1 Page 91

10) Threshers a) All types 26V 11). Seed processing a) Cleaner 100 b) Treater 10 c) Rice huiler 1,046 12) Transport a) Trailer 4;,314 b) Transport boxea 191 Impor.ts

(a ) Riding tractors (from 1V>0) - lli718 (estimated)

(b) Walking trrctors, (power .tillers) imported (from 1950) - 3,169

(f) Implements and attachments imported

(i) Attachments for ¿-wheel tractors imported from 1^5^

Disc, ploughs - 1,310 M.B, ploughs - 497 Disc harrows 937 Tine' trillers - 0,314 Trailers - 4,314 Ro tayators 212 Transport boxes - 101 Seed drills 15 Combine harvesters 4 Water pumps 7 (ii) Attachments for 2-wheel tractors Imported from 195CR

Reversible ploughs - 1,950 Water pumps 575 Threshers 27D Combine harvesters 2 Reapers 21 Rotavators 400 Rotary cultivator sets 850

(d) Pumps imported and manufactured locally from 1962 - 21,037 units

It is estimated that about 25-3C$ of the above were pumps for agricultural purposes. Others were for industrial and household purposes.

/3. AIDC(5)/1 Page 92

3« Estimated Demand for Farm Machinery

' Based on the views gathered during the preliminary investigation, the national demands for selected types of farm machinery were estimated as follows:

Items Specification 1968 1220 Ml Riding tractor 40-50 hp (farming) 1,400 600- 800 1,000- 1,500 (estate) 50 200 200- 400 Power tiller 5-8 hp 1,000 2,000- 4,000 5,000-10,000 Pumps agricul- 2ir-4" 1,000-1,500 3,000- 5,000 10,000-15,000 tures Engines a) 1-2 hp 1,700-2,250 4,000- 7,500 10,000-15,000 (sprayers & pumps) b) 3-5 Tip 500- 750 2,750- 5,u00 7,500- 2,000 (pumps, threshers) c) 5-8 hp 1,800-2,000 2,500- 5,000 6,750-12,500 (tillers & threshers) Sprayers a) Hand 5,000-7,500 10,300-12,000 15,000-20,000 b) pwer 1,200-1,SOT' 2,$0u- 5,000 5,000- 7,500 Threshers 3-5 hp 25'' 2,000- 3,000 7,000-10,000 (power)

**• Farm Machinery Manufactures

(a) Tractors

No tractors were manufactured but most of them were assembled from CKD components.

b) < Agricultural Trailers - 3 to 5 tons r^fíR were being manufactured

r : ... 9 *>y five firms. All these firms imported the wheel axles, hubs, rims and the hydraulic lift components.

Ac)

mÊmm Mm**tmÊÈÈÊÈ**m mm m iè^S^H-^ ..-¿1

A1DC(5)A Page 93

(c) Affiicultural , Implement s and Attachment..;

AU implements for riding tractors were imported.

However, for power tillers, attachments aUch as pudding wheels, rot/o-y UiU, component., trailers were being locally « fabricated.

(d) Cage Wheels

Almost all tractor companies manufactured their own with Imported raw material, accounting for 80 per cent of the total cost of the cage wheels.

(«) Water Pumps

Two companies ^nufactured pumps (capacity l/2" to 6«) but with imported engines and electric motors.

^ Ûutr-Put of water pumpn

• '• " ' 1962 - Q-

••'•'•• 196.3 - m 1964 - 194 • < - 1965 - 216 1966 - 6ob 1967 -867 1968 - 559

(f) engines

No small engines were manufactured in Ceylon. (g) Threshera

One company manufactured threshers for 5 hp tractors. About 250 had been manufactured with imported raw materials. Ah) AI0C(5)/1

There were several approved manufacturers in knapsack

tandsprv^r;; ;m< powersprayors. Total local production was about ¿^.' <

(i) Implement w v< • .-cnu^-t.ur- d. Total manufactured - 141,971.

(j) Local S.j.jd^rs ,-.ni •• .;• r.-

Production during tr> laut ten yars had been

Hair; w•• •!• re 24,954 Hand seed.-r--' 14,423 Bullock drawn ploughs 244 Winr.ovA r; 78 Hand too s:; ( earjaoty, -te) 1,637 (k) Othwr Produci,i/^n K,n i iti....

A row fir-.; -oc-a. d in Colombo had facilities for castings,

machining te. T'h r. ,^.r, also threfì government institutions that had such facilities, nan- iy:~

(i r ] ">*•>T.t Knctorv ~f t h, PubIic Work8 Department. (ii,i Stat.. Hardware Corporation.

(iii) ImpWnts Factory of the Dupartnent of Agriculture.

(a) Castings: Jnly grey cast iron was available. <*> Ï2IEkm: The .Stato Hardee Corporation had forging facilities. (c) Sheet Metal: Ho facilities were- available. (d) Heat Treatment: Facilities were available at the State Hardware Corporation.

/(e) AIDC(5)/1 Page 95

<•) P»^r P^rts qnd fiaaketsi One company manufactured a limited range of rubber parts and gaskets from Sported raw materials,

(') intricai parts; Or,,- firm manufactured certain rlectrioal

co mpon « TI tv, • >r. a 1 i m i U • i s c a i • •.

(g) Ax^UabUity oí machin* ton, s: -c mac hint; tooir w* re manufac- tured in Ceylon, nil machin, toola wer-.- imported.

(h) Availability_rUr^^UtçLi: -; ^ iron an, steel was imported.

(i) iyaüability of locally-made components; The following were

availabi e:

(1) Tyres and tubes (not tractor tyres at present) (2) bngine filter elements (3) Batteries (4) Silencers (exhaust)

/Bi A1DC(5)/1 Page 96

B. CHINA (TAIWAN)

3- Farm Machinery Estimate (I966-67)

Category Item Model N-umbers

Animal-drawn Ploughs Total - 613,509

(Improved 414fÖ26 (Conventional 137,684 (Kia Kong (weeder) 40,428 (Lister 20,571

Harrows Total - 652,710 (Knife tooth 325,541 (Comb type 327,169

Puddlers Total - 137,647 (Puddling rotors 100,797 (Cultivator type 36,850

Wheel markers 127,41" (spacing gauge)

Bullock carts 102,654

Bicycle trailer 27,684

Hand Operated Weeder 34,920 ^uster 21,886 Mist blow«r 6,123 a) Sprayers (including 180,780 portable sprayer) b) Power sprayer and duster 9,734

Threshers (including 7 power thresher; 204,33

/Hand ÀIDC'5)/1 Tage 97

Category Item Model Numbers Hand Operated Winnowers {including (continued) power winnower) 158,176 Potato 3licors (including power operated) 67,970 Pumps (including power operated) 42,33^ Hydraulic ram 100 Crawler Tractors Total 467 Less than 40 H.p 379 More than 40 Hp 80 Wheel Tractors Above 25 Hp 67 Power Tillers Total U,272 Less than 5 Hp 2,039 5-8 Hp 7,045 Above 8 Hp .. 5,100 Others Trailers 3,000 L^ngine- All Hp up 15 40,380 Diesel 19,206 Kerosine 3,334 Gasoline 17,040

2 e p * ?> "Ifih owef Machinery Produced du^n, *.he period 1QA?^7 Item M2 x26j 126^ 1$£ 1966 1262 Power tiller 1,326 1,205 1,231 1,893 2,424 3,611 Diesel engines^ 1,50« l,8O0 2, nor 2,500 3,20o 6,oor Sprayer and duster 185 224 1,921 1,540 2,734 3,611 Pumpa 1,564 8,C50 8,926 3,453 3,194 7,029 freshers 11,528 9,;>57 2,465 11,537 10,XO x/ Estimated

/3. AIDC(5)/1 Page 98

Yod».lear ~ Power Tillers imported Lo cally Made Total ,. ,'..: . :• . ^1963 370 1,205 1/575 1964 15 1,231 1,246 1965 119 1,893 2,012 1966 - 2,424 2,424 1967 - 3,6ll 3,611

4^ Çaçr zity and Product] .on of Farn; Machinery

Item Power Tillers Diesel Engines Pumps

Existing annual capacity 4,^ 12,000 8,000-10,000 •Established 4,40- 10,000 4,000 Small scale 4OO 2,000 2,000

Production in I908--69 4,600 11,000 7,000- 8,000 Established 4,200 9,000 - Smali seal ti- 400 2,000 - lo cal content 1968 About 7056 About 855? About 95%

Probable expansion 8,500 16,000 about programme .up .to 1975 by 18,000 12,000-15,000

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6. Faun Machinery Hair -far '.q-ori

It was estimated that thore wer- about 150 manufacturers of agricultural equipment in China (Taiwar.) of which about 13 had operations on a large-scale le voir,.

Estirated Nimbei^of^Iamifaçt^re^ Producturise2^

Medium Scale Small Scale Power tillers 2 3 Diesel engines 5 10 (including 2 of power tillers) Gas engines . 3 22 Pumps (power) 4 12 Punps (hand) - 17 Deep well punps 2 - Threshers (power and hand) 2 25 Other hand and animal-drawn equipment - 25 Estiroted total 17 no x/ Most of th • "factories" categorised as operating on a small scale were merely small fabrication shops.

7. Ancillary Indj^trij-g

a) Castings: There wore abort 118 foundries with an average monthly output of 3.090 tons of castings, ß electric arc furnaces for large castings, blast cupola for machinery castings, moulding machines and sand treating equipment.

b) Forgingst According to a report, two 2-ton steam and pneumatic hammers were available. Simple forgings were normally done at ancillary .Industries.

/c) AIDC(5)/1 Page 102

c) Sheet Metal Press Work: Most of the existing manufacturers obtained sheet metal material from outside ancillary industries which use either mild steel or deep drawing steel.

d) Machine Ship: Most of th.; components of power tillers, engines, pumps etc. were fabricated at the- plant. Only a snail number of the established manufacturers had adequate engineering know-how With res^ct to designing of jigs and fixture and precision manufacturing techniques.

e) Tools and ^ies: Copying lathes, shapers, die sinking machines, jig borers, grinders, electro-discharge machines and optical comparators were available from certain established industries and government workshops.

/C. INDIA Page 1Q3

1.¡ryr

1* Farm machinery estimce

(Number of Units)

I terns 7 1961 1966- \%$

Tractors (lJur-whe^l) 30,931 55.222 75,000 Power tiller;"- n. c. 4,705 5,000 Ploughs - wooden 38,371;787 37,923,291 45,000,000 - ii on 2;290,215 3,i7i,iyi 5,000,000 Oil engines with irrigation pumps 229,972 A4«, 754 700,000 Electric pumps for irrigation 160,168 390,, 505 800,000 improved harrows and cultivators n.c. 2,691,26) Not known Improved seed drill-; n.c. 1,121,762 _"_ Improved threshers n,c- 3^,292 _"_

Rotary chaff cutters _t!_ n, c. 3> 667; 357 Sprayers and dustare n.c, 201,720 _"_ ' Cart E; 12,^72^390 12, 614 ; 664 _n_ sugarcane crushers (by bullocks) 590,210 637.571. . _"_ (by power) 33.,300 42,95; _!'_

Note: tue. = not collected. a/ Data for 1,66 were pro visiona.? and subject to revision, b/ Kr.t Ima te J

2- JiSPJ^^^production, of farm niachingr,?

The i'.iport'OT" farm equipment in general was prohibited in India.

Only a few units were imported for tnöt pu-poses. Tn,-> import of tractors and power tille] r. only in a limited nurnV^r w\:; allowed and upon special licence by th.- in"eninunt, usually in th < horse powu-r range that was not under the manufacturing programme of the country.

/(a) r

AIDC(5)/1 Pago 104

(a) Import and production of tractors

Year Units Total import Production

1956 4,465 4,468 .1957 4,772 4,792 .1958 3,733 3,733 1959 2,652 2,652 I960 3,843 3,843 1961 3,248 612 3,A60 1962 3,033 1,470 4,503 1963 1,5-3 1,610 3,133 1964 2,999 3,172 6,171 1965 2,064 6,318 8,382 1966 2,884 7,616 10,500 1-967 3,705 10,526 14,231 1968 (estimated) 5,000 14,000 19,000

(b) Production of power t_ill_ei j in .India

1965-66 308 Nos. 1966-6? 556 1967-6^ 479 1968-69 95 (up to Aug. 68)

(c) Production of diesel engines in the organized sector 1961 44,482 units 1962 42,835 1963 55,540 1964 69,172

/1965 ( ••'*\ -sor . n* s''* '> -sr »•*•' '- " *•> *•• .-** *•"• í"t f'iTPvfir •**•' * •. "-"i -r , • •:<-• *»•• S*-7T

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AIDC(5)A Page 105

• x966 107,153 1967 116,651 lc>6^ 140,000

Me: (a) The above figures were applicable to the large- scale sectors only. In the .year 1967, the small- scale sector produced approximately 100,000 diesel engines of 5-10 hp. (b) About 80* of the above production figures was for the agricultural sector.

Thè following was the estimated total production of diesel engines in I960 for agricultural use.

Total 210,000 Diesel 3-15 hp 120,000 12-30 hp 75,000 30-75 hp 15,000 (for tractors) Gasoline engines 30,000 Micro: ' 1-2 h\ 18,000 3-5 hp 20,000 (d) Production of pumps (in thousand)

.1964 173.4 1965 218.5 1966 293.3 1967 342.1 1968 360.0 Note: These estiinates excluded the production of the small- scale sector estimated to be 80,000 for 1968. About $5$ of the.production was rade up of machines for irrigation purposes.

/(e) AIDC(5)/1 Page 106

( e) Importâtloas oí PV^P-J guantity (Unit) Value (Million Ra)

]964-65 5,107 19.76 1965-66 6,313 26.71 1966-67 U ,Urj3 23.59

(f) Crop Pro : t-c t ion .-qui pnenr. : Tho estimated production of crop protection equipnent loi' 1968 was as follows:

Hand sprayers ani dusters 150,000 units Power unfit .rack sprayers and dusters 15,000 " . Other i/'pto o:' power sprayers 3>000 " Trac!v>r r.ountea sprayers, less than 50 "

Imports v.viv n<:,i,'ic',ii ' *•

(g) Thresht-.-p. 'he »¡stilted production for 1968 of threshers was as follow.

Pedal paUy tl ire she i 15,000 Power paddy thresher 5,000 Power wheat thr^sher 10,000

Imports were alnost nil.

(h) Production Q- ,?.b-r^'cultural ìmplextents

ïer•<- Aprical.turai inplenents-' Agricultural machinery^

1963 1,,?28 Not available 1964 19,790 1965 22.750 1966 22,310 1,200 1967 22, OCX) ; 1,200 a/' Bullock drawn implements. b/ Mostly tractor dr?wn prirary tillage implemsnts

Note : The e G Urates excluded the production fron the unregistered small-''cale sector. /3.

M^m^tmtÊÊtÊÊÊÊg A1DC(5)/1 Page 107

3* i^inatgd Prelected Demand for ^elected Items of Farm Machinery

Estimated Deriand Total Iten T .YPe i/73-?«» fourth Plan Mould Board Plough Conventional, reversi hie 25,0^0 90,000 (30-35) sub-soil, chisel

Disc Ploughs Conventional, reversible 12,000 45,000 (15-20) rotators

Cultivators T illers, spring loaded, intei 55,000 200,000 (60-75) cultivators, spike tooth

Disc harrow (60-75) Offset, tandem, paddy 55,000 170,000 lowing Equipment Planter/fertilisers distri», 42,500 170,000 (50-6T) butors, seed/fertilizers drill, gas/liquid forti i i ze rs appliances,fertilizers broadcast ing, drills or cultivators, potato, ground-nut ¡linter Levelling Eqpt. Blade leveller, 1-ine planers, 27,000 80,000 (40-45) scrapers,scrapers, dozer bblades, clod crushers, packers

Plant Protection ^pray.'r, iu ,.• ;• 6,000 16,000 Equipment (10-15) harvesting Eqpt. Mowers, wind rov.-er, reaper, 17,000 50,000 (25-30) binder combiner, forage harvesters harvesting eqpt. Potato, mise, ground-nut 7,500 20,000 Special Crops (lO)

^rinding Eqpt. (5) Rotary choppers, feed nills, 3,500 10,000 feed grinders

Thre-hers (3O-35) Wheat, sorghuri. paddy 25,000 70,000

/Processing Eqpt. 4IDC(5)/1 Page 108

EBfrfoated Demand

It*« Typt 1973-74 j^irth Plan ProcéB'sriiïë fiqpr.- Seed cleaners, grinders, driers Iß,000 43,000 (25-30)

Transport Kqpt. Trailers 37,000 138,000 (50-55)

Lo'idt r£3 400 1,350

Punping Sets P.T.O. operated 1,200 3a,000 (15-20) x Figures enclosed in parenthesis represented the assured denand of a geven ite;:, for every 100 tractors required according to the Fourth Plan

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c 2; (V O^N u NO r- *IDC(5)/i Pago 113

7. Manufacturers of A^ri^tuffil.haohlnery

(a) Small indines

(i) £iejitìl_engines: There were more than 100 manufacturers of iitìi---; ...' n.n r '• »hich About «-10 were large scale manu-

facturers. The „oui produci!,n of dies* 1 engines was ahm,;.

25', CO- p,!r y ar out of which ¿fC/Tï wr, jvir agricultural use. About half w,re produci by the larg> seile manufactun. i and tht baiane,- by snai : rnanuf actuiv re.

Í11) Caolini; en ¿in ..g: There wen about 1>ÌS inanufnetur. r:>. ".,, tnre- larrcnt rrvanu facture rs produced yt arly about ¿0/0r engines of '/-> hp and about l>i,0Pr engines of 1.2 hp.

( b ) PQW er-d r i ve njm n^s

Thon wen a total of about tfO-lOP manufacturers. F- -ty were engaged in smll seal- operations, 45 5ìì medium scale and about 15 in large- scab . I'h-- total annua1 production was about

3<~0,0

(c) Plant protection e:quipni nu

There wen about 35-^ small acale manufacturers, 6-1 medium scale and 2-3 large ¿¡cale manufacturers.

(d) Threshers

There were about 60-lu) small scale manufacturers.

(e) Rice hullera

There were about 20-30 small manufacturers and about iW.fi small scale producers.

/Cf) r

«IüC(5)/l Page 114

(î) Farm jjnplerentr -_,i ractor irqwn

Th,_r-; w.. r- uny -mil -c1 lanufacturers, primarily manu- facturing di.--.- i:r.-rowr and cultivators. Apart rrom implements manuf-ictur' . ' ;, trrt.r •<• .mf'.ct\;r'..TS, there were about 6-10 other -vir.ufaet.ur .• . '-o nal a Lotal frrnovt-r of Hs. 2-i> million per yir.

(g) Other buxi-'Ck irai'. '•:.:•*• ixv.i- r,t3 'iru land tools

?b r- ;,..r. Many •VT.II.L sn'm Manufacturers.

8. Ancillary indir-'rii" in! naw Material

(a) Ancillary ' njv^tr' •_~

Ficv-ri. .. Kì s :-'«.-n > established for the manufacture of a wide rang, of i-.-irL.iry ¡u::.? which won required particularly in the automotive ir/hr -r;>i -h- y included anon g the ¡najor items, batteries, tyn ? inn fuhr-, br ike linings, clutch assemblies and parts th. roi, dynamos, starter motors, fuel injection equipment, valves, #i:-k< tn, pistons and rings, filters, thin-walled bearings, wheels •. tc.

(b) ¿ujapor/t_i n/ fnhr+i-i-s

(i) Ferrou; castine: Factories for the manufacture of castings such is n,al Libie, spheroidal - graphite, cast iron and other ft-rr-.ni:; -• 1 W- cartami' hid already been established in the country, both ir. ta» organized and in the small scale sectors. Almost «"cry tjp* of ferrous casting could b»- made within the country '..-xcept i f- w special types which were required for transmission housings « tc. of automobiles. Even troee were in the process of development. Au) ÀIDC(5)/1 Page U5

(ü) Non-ferrous castings; Factories for non-ferrous casting had also been established and could produce enough to moot the requirements of th countries outside Inaia.

(iii) Forcing: There existed considerable facilities for producing both open and closed die forcings. Quit, a nunher of units manufacturing automobiles, railway wagons etc. had forpin..: oapacity for meting their own require::.-¡nts. In addition, there were a large nunher of forging plants all over the country to cater to the needs of engineering and other indus- tries. Much or the forging quality steel required in those industries was already being produced in India, but certain special grades of forging quality steels had to be imported.

/D, INDONESIA AUK (5) A Paco U6

D. INDONESIA

1. 4 cultural Machinery Quantity-^ Number of Farms using Number of Implements Farm Equipment and and Farm Equipment

Ploughs 3,402,419 4,002,000 Special ploughs 1,100,152 1,549,910 Hand dusters 11,857 13,676 Combined duster sprayer 6,595 626 Wind mill - pump 200 200 Hand operated pump 19,36C 30,609 Other types of pump 10,504 30,624 Rice huiler 26,393 36,941 Cane crushers 26,182 28,506 Rubber rollers 26,629 43,176 Tractors 1,610 4,118 Carts 74,00C 85,151 a/ Based on the I963 Agricultural Machinery Census

2, Import and Production of Farm

(a) Imports; Mo reliaHc data were available.

(b) Production; There vas one state enterprise manufacturing pumps, petrol engines and hand operated sprayers. About five private manufacturers produced pumps and hand operated sprayers.

/estima ted ^IÜC(5)/l Page 117

Eatimated Production of Fapn Machine2£H Item Specification Annual Production Ifl^-Aft State Enter- Private Total prise Petrol engine, . 3-4 Hp less than Nil less th 1,000 1,000 Pumps ' 3-5 Hp 500 500 1,000 Sprayers Hand operated 5,000 1,000 5,000 . There were no factories manufacturing bullock-drawn implements and hand-tools on a .significant scale,

3* gsUrcated Demand and rx'otal Production of Farm Machinery Item Specification Estimated Annual Production Annual Demand (1967-6A) (UP to 1C70)

Petrol engine 3-4 Hp 3,00r-5,ooo less than 1,000 ^iesel engine . 8-10 Hp 2,000-2,500 Mil Pumps 3-5 Hp 3,000-3,500 1,200 Sprayers Hand operated 25,000-30,000 5,000 Sprayers Power sprayers 3,000-5,000 Nil Power threshers 3-5 Hp 5,000-10,000 Nil Power tiller 6-8 Hp 1,060-1,500 - Nil Tractors 35i40 Hp 150-20C Nil

E. IRAN

'I I AIDC(5)/1 Page 118

.IRAN

1. Settmated-Fam Machinery (1968)

Item Number

Tractors 20,000 - 25,000 Power tillers 10, OX) - 15,000 Diesel «ngine stationary type (agricultural usage) 20,000 - 30,000 Deep-well punps ! - 10,000 - 15,000 Hand punps '6o,oor - 80,000 Hand sprayer* 100,000 - 125,000 Spr'iy rs (power operated) ;' 18,000 - - 20,000 Fertilizer spreaders 400 - 600 Seed drills . «j 1,500 - 2,000 Cultivators 10,000 - 15,000 Crushers 800 - 1,000 Mow', rs ' ' 800 - 1,200 Combino harvesters 1,000 - 2,000 Paddy tnresh'ers (power) 1,000 - 1,200 Rice- hullers (small) 2,500 - 3,000

2. Production of Farn ^achine ry

mi 1266 1962 1968 Tractors (30-40 hr) Estimated about 4C0 - 500/year Power tillers ROT 1,200 1,500 3,500 Semi-nuchaniz''d paddy threshers 570 760 1,200 Small trailers (for power tillers) 140 200 500 Small ploughs, cage wheels, etc.

Pumps ( ¡m-luding hand punps) 2,575^ 3,000 3,500 Deep-well punps 137^ 260 610 Note: a/ 1950 b/ 1964 /3. áIDC(5)A Page 119

3. Import of Farm Machinery (1965-^8) -

1965-66 1966-47 1967-68

Tractors-' 3,879 3,P93 3,247 Power tillers .- '. 2,570

Tractor engines 50 5 ..... , . 13 Diesel engines stationary, 210 " 227 371 agricultural"usage

Deep-well pumps 1,673 2,671 2,731 Hand purips 3,924 11,218 8,420

Hand sprayers 16,968 26,519 . 23,599 Sprayers - machine •1,334 1,630 8., 973 Fertilizer spreaders 56 94 134 Seed drills 301 108 638 Clod crushers 225 183 50 Cultivators 2,004 4,238^/

Mowers 160 . 2,27 ...... 69 Combine harvesters 54 62' 369

Threshers 303 149 812

Nòte: a/ Including all type 2 tractors - imports lt?6l .(2,500 units), 1962 (1,800 units), 1963 (J.,566 units), 1964 ¡2,728 units). b/ Including 1870 rotary tillers, from -Japan.

74. iiIDC(5)A Page 120

4. Dei.Tand for aajor ' ;ms of Farn .-aebJ

Tractors: Houghly, th-< tova tractor demand by 1970 might be 4,500 unit?, ana 7,0'"'r~lo,0íX'¡ unit:; by 19'7t>. î'h< tr^nd appeared to he in the rvig< of óti-^c H}) trac te. r usaea . rh< y wer-- mainly used for dry land culti viti on

Power Tillera: i'ht market trend was towards í+j* Hp ( 5f Per cent) and 7'Hp (35 per cent). èi'>weve.r, with a lanar ajva and an intensity of paddy cultivation in the- Caspian a re-a and also in other plain areas with irrigational facilities, the d._nan i for row.,r till-r was expected to increase, it was also f it that in futur- #-12 Hp power tillers would become popular.

fingines: There would be a denaro for 1-«.' hp riero engines, 3-5 Hp gasoline •• naines, 5-15 Hp. iiesoi, and 12-30 hp stationary diesel engines. About 3°, Vr 'naines ->:' 'ill typ-...-s p< r y-ar w¡. r-71 expected to be in demand by i 970.

Pumps: Th- r- was no substitut- •'.< rand f-.r hand pumps. <"'-#" centri- fugai purips wouli b- largely us. •! by fam-.'rs. ¡'her' was a limited demand for du, p-wt'l.l punps (about 3,000 by 1970).

Sprayers and ^usUrs: i'h< demand for hand sprayers in 19^ would be about 25,000. However, demand wouli increase for knapsack sprayers and trolley r.ounVd sprayers. There would be a good market, for tractor mounted spray, rs also.

threshers ; , Paddy: The demand in future for pedal threshers would he nil. The demand for power threshers was expected to be 1,200-1,50- by 1970. Whuat: •-'> wheat t.areshi-rs wer- in use. Combines wore popular, but th. numb, r was not -*rr high. To met the require-:-» nt of" •> "chars" of far. ¡ers and taking into account th- usngi pattern in ... at fakistan arel ¡ndia, there appeared to he a necessity to introduce power wh. at threshers. Demand was .expected tei he about Son hv 197<"\ /Hice hullera :

Mi *IDC(5)/1 Page 121

Rice hullera; The demand for 1 ton/hour rice hullers was expected to be about 60O-700 units by 1-/70. However, tht actual number required and the demand needed further detail*.d investigation,

Seed cleaners: No nanuf if •uririr program: .e existed. There would be a demand and good scope for manufacture.

Combine harvesters: Rice: No ^orinine harvester was in usage. There was a necessity to introduce the same on an experimenta1 basis. Wheat: Ther. \.as good scope for conbine harvesters. There could be a pine, for local manufacture of S' '1 f-prop. 1 Led co;:;, mes.

Mechanisation Of sugar beet.; ,1it;hl. ;;0 -45 Hp row-crop tractor was required in that field. Âtv-ut ^ ,(f 'dia of sugar beet wasuunder package plan of int-gra^-x' inpv.t. and credit supply. Beet lifters were : imported from Israel, ''> rmany and U.;;,n.' There would be scone for a v..

6ugar beet harvesting macnine v.. .J Cotton Pickers: The Fourth Plan had no programe in that field. It was felt thai* it was "too early" to introduce the same on a mass scale, although there war a n<•<••'•, for cotton pickers, it was necessary to introduce the sane' on an experimental scale.

Other Equipment: Sprinkler .Irrigation -;ysteu: The .-»in is try of Water and ''->'. • .' ' •: ' <•' \\ rinl priority to the nprlnkl«r irrigation syst ecu There were irrigation loans for deep-well pump:-., pumps and the sprinkler irrigation system. Tju-rc was good fccop« for local manufacture. Jther ir.pl • ?m nts : « ih r^ was good s cop1-" for manu- facture of disc plough», mouM board ploughs, cultivators, h irrow. and s< ed/f>jrtilizer drills. The government had elans to manufacture a few items in th' t i- f-r^iry

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6. Proposed Manufacturing Programme of Machinery in Teheran

pv timu-d .•viiitional Total Additional Name of Industry c- tpactiy capacity capacity capacity ir operation c crini?- for under ir 1)67 sioned operation construction

Diesel eng • JJ — — 7,450. Centrifuga 1 pumps 3,50u 700 4. ,200 1C ,000 Deep well Dumps 610 472 1,,^2 650 Tractors 500 — 500 5 ,000

• 196? 1970 Additional rotal Additional Additional Total Additional capacity capacity capacity capacity capacity capac ity commis- in und er commia—• in under sioned operation construction sioned operation construction

2,235 2,235 5,425 118 2,353 5,097 3,504 7,704 7,000 5,414 13,118 5,500 [ 646 7,728 TOO 557 2,285 250 5,000 5,500 — — 5,500 ;

- 19 7T .19-72 Additional Total Additional Additional Total Additional ! capacity capacity capacity capacity capacity capacity commis- in under commis- in under sioned operation construction sioned operation construction \

i 491 5,508 1,862 1,862 7,450 9,073 22,191 2,500 5,161 27,352 ~ 1,293 3,578 - 154 4,009 5,500 5,500 ! -

1/ Including for industries and other usage.

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F. REPUBLIC 3F SOUTH KOR*>l

*• Farai ttachinerv Estima

*• Ploughing machines Ploughs 990,510 Power tiller 3,819 Tractors 34 2. Anti-Insect kquipnent. Hand power sprayer 43,140 Hand sprayer 183,373 Power equipment 12,768 3; hreshing machines Rake thresher 528,799 Hand thresher 373,692 Power-driven 25,474 4» binding Machines Hand 219,334 Powei—driven 7,304 5. Straw ^-ope ¿lachin^s Pedal driven i , 671*981 Power driven r-î i i Í340 • ' 6« Straw Bag -'achines Hand operated !413,173 i' ' Pedal driven • 44,754 Power-driven 63 7. Fiuap Hand operated 46,463 Power-driven 31,613 /8. Other AIDC(5)/1 Page 127

Units 8. Other Agricultural Implements Sevang machines 1,255 Weeders 450,07* Hullers 23,708 Rice polishing machines 43,058

Source: Firm Machinery Census (1967)

2. Production and Trade of Farm achinery

(a) Import of five naa.ior power machinery produced during the past five years

Automatic cultivators Tractors Hand-operated ^-^„^ Power, ^^ , . , -_. sprayers sprayers i"«*-«*»' Year US$1,000 Units US$1,000 Units US$1,000 Units US$1,000 Units

1*63 141 76 316 1964 108 72 318 1965 42 »23,542^ 22 2 2 216 41 2,474 1966 38 5,577^ 915 2« 2 129 109 1,648 â/ 1967 257 709 8 3 3 115 321 4,131

Source; Commerce and Industry Statistics Yearbook, 19^8 a/ These estimates seemed to refer to parts or components of rower tillers.

(b) Five ma.ior power machinery produced dur ina the past five- years

Power Year Sprayers-^ Threshers Engines Pice millers Water tillers pumps

1963 77,334 3,155 — 7,266 6,600 20,993 1964 . 66,652 3,897 263 8,186 8,102 14,301 1965 41,444 3,243 708 15,119 5,210 9,486 1966 50,845 2,966 748 9,434 4,065 3,566 1967 63,094 3,127 6,762 33,033 2,ua 6,288 3ou"-;o: Corcerce and Industry Statistics Yearbook, ly68, a/ Including nan-power /(c) *i3C(5)/l ffcge 128

(e) %port>s Exports were reported for 1967 for 61 engines, 200 power tillers and 43>?16 hand shove-is.

3« Demand 'inri -'ile of 'firn machinery

Four—wheel tract ;rs

Demand was very limited because of the small size of the holdings and lack of finiriez by the farmers. 5# tractors were reported to be in use in 1968 in tht rmge -f 35 Hp to 4? Hp (ford and Bolindersj 40 others vrere being imported fror, Japan).

Cra wler tractors anu tnreshers

A few jf then (16) had beer imported for land development awl land reform.

Power tillers

Introduction of power tillers from Japan started in 1957. In .1961, 30 units and in 1962 90 units had been used. In 1967, two companies wer«-- licensed to assemble power ti Hers. In l%8, 5350 power tillers were reported to ht, sold with tne following distribution» 6 HF « Hl 9 HF 10 HP 400 23ftO 920 1650 and the total number sold by the National Association of Farmers Co-operatives (!JACF) was ^265 at the end >f 1968. 80* of the power tillers were sold to indi vidimi farmers and many of them were rented or • leased to >ther farmers ¡«rt-ti;-te. The ,ther 20Í were bought by contractors. *hey wer», mostly used for tillagu with rotary tillers *. (twice for each ero] ) and ils for transport and for operating paddy .threshers and rire hull* rs (2^0 aays i yar). !>a]es were alöost entirely .made by NAC F with a subsidy of 30% and 30k loan at 9% interest rate for 5 years.

Angin ea HIDC(5)A Page 129

engines

Data were nst available for sales in agriculture. Input statistics mention 5,850 units gasoline engines and 577 diesel engines imported

in 1967 anH production figure«, for the sane y,,r were 13,033. In 1967

4059 engines had been delivered for irrigation pumps (5f* diesel - 50$ gaso] ine).

Pumps

Irrigation pumps were provided free by the government to village self-governing bodies which lend thenr to the farmers on a rental basis. 4059 units (pumps and engines) had been supplied in that way in 1967. Sprayers and dusters

Hand sprayers were very popular in Korea, about 40,000 were sold in 1968 but there w,s a tendency towards the use of power knapsack sprayers: 2,000 in 1968 partly manufactured in Korea. (Total government supply. ..was 2,200).

Harvesting machines

Harvesting of paddy and other cereals was entirely done by hand. Threshing machines

Simple pedal-operated paddy threshers were widely used. Production in 1968 was around 5,000 for a production capacity of 20,000, showing that the market was .almost flooded. Demand was towards power threshers automatic or semi-automatic (as concerning the feeding) about 3,000 a year.

A. * AIDC(5)A- Page 130

4. ¿Manufacture of Farm Machinery

Claimed I960 Import Item Mo. of mfgs. Production Production

Power tillers 2 10,000 5,000 30 Power sprayers 2 10,000 2,000 . 50 Hand sprayers 4 100,000 50,000 nil Power pumps 10 30,000 5,000 nil i'íanual threshers .10 20,000 5,000 nil Automatic threshers , 2 • 1,000 • 200 nil Semi-automatic thres"hers 3 2,000 500 nil ^iesel engine (including 2 power tillers) 4 20,000 5,000 Raw material Grain polishing, husk- ing, milling, etc. 4 10,000 500 nil Hand tools 37 — - -

/G.

ÊÊÊÊÊ HMMÜI MHM *IDC(5)/1 Fage 131

MALASIA

1. Farm Machinery Satinate

West Malaysla-j/ (as at the end of March 1968)

Description ^-wheeled 2-whielcd Power Water Power tractors tractors threshers pumps sprayers Total

Departmental i?0 66 *7 ill 153 587 nach in e ry

Machinery owned 310 817 14 243 103 1,487 by farmers

Machinery owned >90 58 67 18 734 by contractors

Machinery owned 2U 66 94 by Farmers Association and Co—operative Societies Total 1,0% 1,007 103 423 275 2,9C2

a/ Data for Sabah and Sarawak were not readily available. The above figures do not include machinery used on estates.

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3t Demand and salea of farm machinery

• No reliable data were available regarding actual sale figures of faro ir.pl «uente. The denand trend-patterns were however, expected to run aa follows:

(a) Crawler tractors :

About 1% of imported crawler tractors were used for industrial and construction purposes. About 25% were used for land clearing and limited agricultural usage.

(b) 4-Wheel riding tractor;

Usage: In paddy fields, around 60 hp tractors were widely used. They were normally owned by the contractor for eustom work for agriculture, 35-45 hp tractors were used ~n estates for transport purposes,

Sales: It was estimated that the total sale in 1968 was about 600 tractors.

Ford Massey Ferguson International Harvester 2% Nuffield and others 105S

(c) Power tillerst

Usage: In ^est Malaysia during the past couple of years, an increased number of power tillers had been imported. Normally they were farmer-owned.

Market share:' The estimated demand was ¿bout 80è units and would go up to 1,000 a year in 1969. The most popular HP range was 8-10 hp.

/(d)

í •/ AIDC(5)/1 Page 134

(d) Engines : ;...... -

Diesel engines: No diesel engines were being manufactured, ^ince diesel fuel was inexpensive (about M$0.78 per gallon), diesel engines were popular. No t-ix relief for usage of diesel oil for agriculture was offered, The engines were imported. The estimated demand for engines was about 3,000 per year, excluding engines for power tillers. The horsepower ranged from 4 to 14. hp.

Gasoline engines: There was also a necessity for 1-2^hp gasoline engines for power sprayers.

(e) Pumps :

. Centrifugal water pumps for dry land cultivation were becoming popular. Only pumps used in the mining industry were being manufactured. The total demand for pumps was about 1,500 per year.

(f) Sprayers:

The usage of hand.-pperated sprayers had just been started . There were not very many powertsprayers. However, with emphasis on paddy and other dryland crops, their usage was expected to increase.

(g) Dryers:

More than 15 types of dryers were being imported and tests were being carried out. it was expected that dryers would become popular and would be bought by millers, contractors and farmer associations.

Big dryers with 3-4 tons/hour up to 10 ton/hour costing about' M$ 30,000 were sMtable for big licensed rice mills.

00 • threshers: -,

The pedal-type of threshers introduced were not popular because of low capacity. There was a great necessity for power driven high capacity threshers.

AD HlDC(5)/l Page 135

(i) Harvesting and thrashing

A few self-propelled and pede3trim combine harvesters had been imported. As combino harvesting was a new concept, it wns ^xp.ctud that it would take some time to educate the farmer? in its usage. The self- propelled combines were being tested in the paddy fields, a 7-foot combine imported - it wee reported - had.taken 2\ hour* per aero whereas ,- a 13-foot combine had taken \ hour per acre. However, the results were not conclusive. The small roads and snail fields offered limited market for big self-propelled combine.

The small riding combine harvester, had a maximum capacity of 2 acres per day. Although it was slow compared to the big combine, it might offer an intermediate solution, for harvesting problems. In that connection, it was to be pointed out that the labour inpput for harvesting paddy was 21 can days/a oro resting MS63/13re out of which about M$36~39 were given to hired labour. The time interval factor for harvesting in double- crop areas would become very critical.

During the next 4 or 5 years, it might be advisable to introduce different makes of combine harvesters and popularize them.

(j) Tractor drawn implements:

For estates and dry land cultivation, the following were popular: Disc ploughs Disc harrows 3 ton trailers

For paddy, cagewheels and rotary tillers were popular. As govern- ment was encouraging crops such as maize, tapioca and sorghum, seed drillers, fertilizer distributors, and harvesting equipment would be

/necessary. AIDO(5)A Page 136

necessary. The target was 50,000 ha of maize and sorghum. The quantity offered limited scope for local manufacture. Again, although about 48,000 ha of sugar cane was expected to b« planted in the near future, the scope for local manufacture of specialized machinery for sugar cane was limited.

M Trailers; There were a few firms making trailers locally with about 20-305? local content. Tyres, tubes and bodies were locally made while axles, chasses and brakes were imported. There was a need for varied types of trailers — having 2, 4> ^nd 6 wheels. Trailers were used for farming and non-farming operations extensively.

/5. AIDC(5)A Page 137

5* Estimated D¿nand and Future Trend for haior agricultural «iachJRery

Item Specification Estimated denand in 1969 Future tr^nd 1972-73

4 wheel riding 35-45 hp 200-300. tractor Total fltmnd by 1972-73 is (Estate) about 1200-1500. It U • expected- that pere«-nta^e share of 35-45 hp tr.act\r3 will go up is it ¡nay be used by farmer owners for paddy and upland. Power tiller 8-10 hp 1000-15C0 beniand by 1972-73 will go up by 2000-25000 Pumps 2»-6»i 1000-2000 As dry land cropping is being encouraged, denand will go up to 4OOO-6OOO by 1972-73. Engines 4-10 hp -3OOO-500Q .Est ina ted dcs-iand 5000-7500 (diesel) 1-2 hp 500 Estimated demand 20OO-30OO (patrol)

Sprayers Hand operated 10,000 20,000 power 3,000 Dryers 2 ton per hr Need introduction an«! 4-10 tons/hr ext«2nsion for the present. threshers Power operated 500 Need introduction and extension for the present. Combine harvester 2 row 75-100 Need introduction and extension for the present.

/H. NEPAL AXDC(5)/l Page 138

H,- NEPAL

1# Farm fiachinery ostinate

•.. • ~ No survey on farm machinery had so far been nade. Surveys on farm machinery were duo to be undortakvn by c*maus department on the agricultural census progra;rimt;. "

• However, in-I960, it was estimated that the number of agricultural tractors was 210 and the number of garden type tractors 11. The number in 1968 was estimated as follows:

Tractors (Agricultural) 7OO Power tillers^ -" 15 " x/ The power tillers in us^ were lostly for demonstration purposes.

~. Import of Tractors and Kam Machinery

As from 1967, thw following typ.;-s of implements were imported:

Item Specification Approx. units

Tractors 25-J5 Hp 600 Irrigation pumps 8-10 Hp with engine 150 centrifugal Power tillers 15 Hand pumps For water supply 50,000 "ouldboard ploughs Bullock drawn 15,000 Plant protection equipment 500 Rice huiler with engine or motor 1,000 Pedal thr •chers 200 Power threshers 10 Hand implements 100,000

/3. AIDC(5)/l Page 139

3. Estimated Demand of Faru Equion^-nt, In I.orni (1969-lTft)

Item Specification Estimated denand I9A9-70 1973-74 Riding tractors. 30-45 Hp 100 300 Power tillers 8-10 Hp ., 50 500 Power threshers 18". size drum for rice & wheat 100 500 Knapsack sprayej* 35 cc. 6-8 kg (engine operated) 150 500 Irrigation puraps 5-10 BHp TDH -30-40 ft 200 1,000 Deep-well- punps TDH 100-200 ft., 20-40 DHp, engine or notor 50 100 Rice huilers 20 BHp engine or •iotor 50 200 ûil crushers Flour mills- Dryers ilo bile typ 10 10Q Hould board ploughs Animi drawn 6" 10,000 50,000

Cultivators Animal drnwn _ 3 tine lfQQ0 10)Q(Xl Harrows Animi drawn - p*g tooth type;.. 1,000 10,000. . Ditchers Animal drawn 25O Heeds extension w~»rk Hand sprayers & Knapsack 'type 100 dusters 1,000 Ft;dal threshers 500 1,500 Harvesting equipment Animal drawn 25 150

/I. PAKISTAN

< •. AIDC(5)/1 Page 140

I. PAKISTAN

!• Bstinatod Farm: Machlngfy Ponulati on

East Pakistan West Pakistan

Tractors (Track & non agricultural) 75 - 100 1,000 - 2,000 Tractors (Agricultural) 1,200 - l,300x 20,000 - 22,000 Power tillers 2,000 - 2,500 less than 50 Tube-well pumps not known 5«,000 - 60,000 Centrifugal pumps 11,041 not known ^iesel engines not known not known Wheat threshers 20 - 50 1,500 - 2,500 Combine harvesters 3 20 - 30 Hand Sprayers & üusters ) 20,000 - 25,000 5,000 Power Sprayers & ^usters ) x As estimated by private tractor dealers; official estimates: around 500-600.

2. Iupor.t of Tractors to Pakistan

(Value in Rupees) Year Private (Rs.) Public (Rs.) Total (Rst)

Jan.-Dec. 1955 5,710,966 5,710,966 1956 ' 4,529,117 4,529,117 1957 5,255,555 2,269,562 27,951,217 1958 •-•• - 6,540,062 10,334,116 16,880,170 1959 4,617,946 6,421,990 11,039,936 I960 16,282,322 8,650,784 24,933,106 1961 12,866,913 4,355,705 1,722,618 1962 17,631,45ft 1,809,299 19,440,757 1963 1,621,103 1,284,139 17,705,242 1964 22,060,431 5,317,305 27,377,73d 1965 28,518,670 53,655,907 34,154,577 1966 57,367,776 /Complete data AILC(5)/1 Page 141

empiete data about the actual nunber of triors i.porVd in the country were not available.

3* estimated Existing Maior Mannfnn + n».-?«,, rr -i.^.' äBüla£ lng F llltlM f F g JIHJLMJJ. UII Uli; ^ ^ - — TilFi-n:

Item Total We s*, Pakis tan East Pakistan No. Production Capacity wo.or hrod. Capacity P1ants 1968 apacity No.of Prod. Capacity Plants l<-;68 Plants 196S Tractors 2 1,700 3,500 1 1,700 3,50M - 30-45 Hp - -• Diesel 4 11,500. 17,000 - engines 3 9,000 14,000 1 2,500 3,0«) 10-30 Hp

Centrifugal 3 12,500 19,000 2 Pumpe 9,000 15,000 1 3,500 4,000 Deep well 3 3,000 .3,200 2 Pumps eoo 2,000 .1 1,000 1,200 threshers 2 950' 2,000 2 Wheat Power 950 2,000 - - - Driven

Sprayers 3 3,500 15,000 2 ( hand 7,500 10,000 1 1 ess than 5,000 operated) 1,000

4. Future demand for raaior fnrn.s -,r farm mac hi n(;T»V

(i) Tractors: In West Pakistan, the demand >f 3,000-4,000 tractors of 45-55 Hp and 1,000-1,500 tractors of 55-65 Hp by 1969-70 was expected t> increase to 6,000-7,COO and 3,0

/by 1969-70 AIDC(5)/1 "ago 142

by I969-7O was estimated to be about 500 and wa, expected to increase to about 1,000-1,250 in 1974-75.

(ii) Power tillers: In West Fakistan, power tillers had not yet been marketed although it wao expected that their demand could be substantial if higher g line v;erv obtained in the larger-sized paddy fields with the use of irrigation. There appeared to be a good market for power tillers in cast Pakistan farm, nlnost all the agricultural land." were plant?! v;ith paddy. The demand for power tillern was around 1,000 units a year. That night increase to •1,500 by 1969-70 and to -about 4,003 by 1974-75-

(iii) engines : Ih- d.--iand for 1-2 Hp gasoline .micro engines was expected to inerbasi, fror, about 10,00'"! in 1969-70 to -bout IB,000 in 1975. *or 3-5 Hp Kerosin /gas o lin-.- engines it was expected to increase from 4,0iV in :.97C..'o iryj?'- in 1?75. for 3-15 Hj diesel =.ngin*s it was expected to increase-fron around 25,000 In 1970 to 60,000 in 1975.

(iv) Pimps: Tn.j Jemand for hand punps was expected to be united. The demand for 2-4" centrifugal punps was expected to increase fron •20,00" in 197~ to around 50,000 in 1975. The r- wiS *» necessity to introduce low lift paddy pr-polled puraps in East Pakistan,

(v) Plant Protection uquipnent: In VJost Pakistan, the annual demand for han' sprayers in 1975 was expected to be around 50,000 units. The demand f ¡r 1-2 Hp knapsack sprayer was expected to go up from around 10,000 in I970 to around 20,000 in 1975 . In West Pakistan the denand trend would be towards tractor-mounted sprayers and in East Pakistan towards boon and power tiller-mounted sprayers.

. • . /(vi) AIDC(5)/1 Page 143

(vi) Threshers - Paddy: The existing wheat threshers were suited for •Indica» type paddy. However, it night not he efficient with the 'Japónica' variety of paddy. The denwl for pe^l-operUed threshers was expected to h, limited while the d.mnd for power . operated threshers night he around 5,000 by 1975 if a suitable

. thresher could be introduced. In ,,st Pakist^ tho ^^ ^ . pedal-operated threshers might b. around 5,000 by 1975 whil, the

demand for power Paddy threshers night increase fron 3,000 bv 1970 to 10,000 by 1975 if a suitable design were introduced.

(vü) Jhreshera - Wheat » iVidy: Thc Fr,..8ent ^ ^^ ^^^

in west Pakistan had capacities in the range of 3OO-5OO kg/hr. The demand for power wheat threshers was likely to increase from 5,000 units .by 1969-70 to around 20,000 by 1975 and more if a suitable paddy cum wheat thresher were introduced.

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J. PHILIPPINES

1# Batiraates of Farm M^h-in?ery Items Estimated Number in IQAfl Four-wheel tractors 12,000 Power u^llers engines • . . . . 7,500 Water pumps (....) 90,000 Threshers 8,000 Sprayers 60,000 Sugarcane crushers 2,300^ Abaca stripping machines 5,700^ Rice and corn mills 3,500 Rice hullers/deanors including cone-type mills if, 000 Power cultivators (....) Aninal ploughs 1,951,000^ Harrows 1,315,300^/

total J• mTnery eStÌnate WaS *° be »d«**** « the surtió» of the total sales and importa, disregarding tolete achines and those in disuse.

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CV en 00 H (M e^-N *IDC(5)A Page 149

$• Production of Farm Machinery

Mâm^zs: In 1*7, 1200 tractors represent^, & „ ^ ^ . domestic sales were assembled by two firms. fff-^= Ne,rly ,n thB powür lillera iarketed in 8 2,60V units, were assembled ,t no substantive iocal content by assemblers of 15 various brands.

fafa^ There was no significant production Qf ^ f^ .^^

USES« m 1967, the demand for pu,ps f„r agriculture use was about 6,000

units which was met almost antirely by local production.

The following was a breakdown of the estimated sales and projected demand of selected farm machinery.

1968 Annual Pro je cted Deirand Sales 1970 197? Four-wheel tractors 1,500 1,800 4,000 Power tillers 2,800 3,500 7,000 Engines . n.a. > " • Micro-gasoline Small gasoline ' (....) 6,000 Small, diesel (...) 5,000 ' (...) 8,000 Medium-sized diesel (...) For tractor 200 »•-i (...) 1,800 Water pumps 6,000 10,000 20,000 Power sprayers and dusters (...) 5,000 - Hand-operated sprayers & dusters (...) 10,000 Power operated paddy threshers , (...) 3,000 - Foot-operated paddy threshers (...) 2,000 -

A. THAILAND AIDC(5)/1 Page 150

K. THAIL/iND

l* EpUoate of Farn Machinery in Thailand (1968) (number, of units) ._,

Ri'ling trictor: 28,000 .Crawler tractors 4,250 Power tillers 2,800 Ploughs general 100,000 Harrows 50,000 ; Culti~at.->T 500 Seed distributors 250 Fertilizer distributors 150 Harvesting machines 90 Threshing mchim.'S 250 Huilers & shellers "100 Winnowing meninos 300

Import of Farn ¿ achine, ry (number of units)

M2 23èk 1265 1266 1967 Tractors (including power ï,922 3,446 tiHe.-s) 3,047 3,862 4,036 Traotors (crawler type) 1 418 473 677 1,348 Ploughs 12,158 5,966 15,176 26,370 Harrow» ' 236 5,600 733 15,869 CultiTAtors 107 22 18 21 Seed distributors' 3 6 64 31 Fertilizer distributors 6 8 1 29 Harvesting nachin'ery 1 3 21 12' Threshing machinery 12 53 24 41 Hullers & shellers 31 3 19 3 Straw & fonder presses 2 4 21 4 Hay à g ri s G n;\:er? 2,060 3,189 » -*• 3,113 4,287 Winnowing and sinilar 3 1 machines 5 121 /3. HIDC(5)/1 Page 151

3. Demand and S-VIR* of V irn Kachin,rnr

(a) Tractors: It w~s esti- -it, ri fh + +u _ was osti at, d thatn the present annual ienaiid for fan, tractors ringed fron 3,200 to 3,60^.

•(b) Power tillers; i'hf ,¡p,-m i f.,„ ,„,, ..,. e'"n' f )r i-0Wer tillers was expected to be around 1,000 units per y.,ar.

(°) ¿ther farm -vichiner^

(i)' Incluid wore implements for tractors. Thn most popular implements'wore runted disc ploughs, cag,- wheel and •disc har-ows. A few of thorn were-Sported but most of then „ere. made locally by snail manufacturers"at low cost.

(U) There was a great deraand for pumps-centrifugal and lift propeller types - used for irrigation and , ngine-s- gasoliiic or dicsrl.

-••(iii) Regarding all other operations such as harvests - and ... thrashing of paddy, no other operations such as harvest-

ing and threshing of r, 1dV) no e>th^ forns of nachinery wen. used to any great extent.

4. Farm Machinery M,anu farti.•-»«,

(a) Fj^j^raotors: Two firms now assembled farm tractors at a combined output of 3,000 units a y.ar. Before the end of 1969, two more firms, would start assembling tractors fro,, import,d components. (W Power tillers: A few numbers were rvrJc locally by small manufac- turers with imported engines.

Ad) ivIDC(5)/l Page 152

(d) Pucips: Sn-ill centrifugai punps were locally manufactured and. sold widely in the local r,'rkot. Tho stur.p-tail punps which had been develop .ed by -the Engineering division of the, Rice Department were still produc-d in limit-d quantities. Pumps of bigger capacities were imported, rump mak-.-rs i,.,port- -d the engines since none wer' y- t locally availahj .. It was estimated that there were about 30 one-roo\. workshop:; manufacturing propeller punps, of which a fv.w wer- of riediun nizes and manufactured- about 40-50 puiups a day f ;r thr- -• nonthr. of a year.

(e) Farm tuplenents; Four fine were known to manufacture iron ploughs and disc harrows. They were small enterprises located up-country. The- one in Chonburi was perhaps- the biggest among them, hs late as 1967, the firn manufactured about 3,000 iron ploughs per y>.ar, but now th^ fina produced only disc harrows.

(f) Spraye re and dusters: d-> rower operated knapsack sprayers were manufacture."1. Howe-ver, '.bout 5-6 snail firn were manufacturing hand sprayers 'it a total capacity of about 1,,000/year.

(g) ftjee milling machines;

(i) The Engineering ^ivision of the Hice Department had introduced a centrifugal rice huiler and polisher with a maximum output capacity of 400 kg of white rice per day. (ii) The Rice Milling Industry Co., Hd. manufactured 'Finkeo' rice mills with a capacity of 24-3O tons per" 24 hours of high-grade rice.

(h) Grain dryers: No manufacture had yet been undertaken although research in this field was being done by the Engineering Division,

/5. AIDC(5)/1 Page 153

5» Research and Tostin^

The resea h " »" ^lopœnt „* ,f th0 Englneering Dlv.slon the Rice Bepîrtrent „ the ninlstry ,f Agricu2tuK had deJ "• U i 1PleœntS SUlt,bl fCr l0Od n Jiti tLTt?that th 00ivisl , ' ,n h, been allociit

»* «ch y ar (about usfino.ooo in 1967^8). 6ff: wns f,r wne,.. w, b salaries. Hence it was (iimi.n-,t . . " •"juairaie Lnt; Oifectiv ¡ifsq nnH -*bUit, * the derelop, MMJIBS on H nrt - »

there „. n, ,•ufaoturin£ flrr; wWch m53.pr.xiuc(rf such T

G,„nt had howeve, 3upp,rtud ^ 08taldirtMnt of t„e ^ tht ihai teohin C Lt ít-nose nr iirms would' ir eventually " nanuf- pt,,-,,°- +K '- u • "- «* «* »>*> that ff . . ^ nanul.cture the nachinory developed by the Engineering division. *f' A