Platinum Metals Review

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Platinum Metals Review PLATINUM METALS REVIEW A quarterly survey of research on the platinum metals and oj developments in their application in industry VOL. 40 JANUARY 1996 NO. 1 Contents Rustenburg and Johnson Matthey, an Enduring Relationship 2 Platinum Metals Complex Catalysts for Liquid-Phase Hydrogenations 8 Activity of Platinum-Containing Electrodes Enhanced 18 Second European Congress on Catalysis 19 Platinum Group Metal Fullerenes 23 Platinum Nanochannel Replica Membranes 25 Increased Catalytic Activity 25 The Development of Molecular Wires 26 Small-Particle Platinum Catalysts 35 Hydrogen Treatment of Materials 36 Alkane Oxidation by Encapsulated Ruthenium Complexes 37 Palladium Alloy Mechanical Properties 37 Abstracts 38 New Patents 46 Communications should he addressed to The Editor, Susan V. Ashton, Platinum Metals Revim Johnson Matthey Public Limited Company, Hatton Garden, London ECl N 8EE Rustenburg and Johnson Matthey, An Enduring Relationship SIXTY-FIVE YEARS OF CONTINUOUS COMMITTED DEVELOPMENT By J. Todd Bruce Marketing and Planning Director, Anglo American Platinum Corporation Limited, Johannesburg, South Africa The background and history of the connection between the world’s largest platinum producing group, the South African company Anglo American Platinum Corporation, and the United Kingdom company Johnson Matthey, is explained. The commitment of Amplats to meet the expected growth in demand for the six platinum group metals in the future and the role of Johnson Matthey in marketing these metals, and in contributing towards the development of advanced technological applications for them, will ensure that the needs of the industrial platinum users throughout the world will continue to be satisfied. Prior to 1st January, 1995, Johannesburg als and base metals produced from the mining Consolidated Investment Company Limited, operations at Rustenburg. “JCI”, one of the leading mining finance houses The fledgling South African platinum indus- in South Africa, controlled and managed three try suffered a severe blow in 1932 with the platinum group metals producing companies: depression-induced collapse of the platinum Rustenburg Platinum Holdings Limited, price on international markets. As a result, min- Lebowa Platinum Mines Limited and ing operations at Rustenburg were suspended Potgietersrust Platinums Limited. On 1st until the end of 1933 when they were recom- January, 1995, the Anglo American Corporation menced on the advice of Johnson Matthey. of South Africa, the controlling shareholder of In 1938 Rustenburg’s first major expansion JCI, restructured JCI forming three separate programme, to 20,000 tons per month, was companies: a platinum mining operation, the completed and the iirst smelter furnace and con- Anglo American Platinum Corporation Limited, verter unit were commissioned. At this point “Amplats”; a gold, coal and base metals min- the material delivered to Johnson Matthey ing operation, “JCI Ltd”, and an industrial and changed from platinum group metal concen- property investment holding company, trates to the less bulky converter matte. “Johnnic”. Amplats is controlled by the Anglo During the Second World War years, 1939 American Corporation of South Africa. to 1945, mine production remained steady at Johnson Matthey’s links to the South African around 25,000 tons per month, but as a result platinum mining industry stretch back to the of improvements in Johnson Matthey’s pro- discovery of platinum-bearing deposits in the cessing and refining technology, production of Bushveld Igneous Complex in 1924. The sub- refined platinum increased to some 40,000 sequent founding of Rustenburg Platinum Mines ounces per annum. in 1931 to exploit the Merensky Reef marked After the war an upsurge in platinum demand, the start of an enduring relationship between initially from the chemical industry and later Rustenburg, the largest platinum producer in from other industrial sectors, resulted, over the the world, and Johnson Matthey as agent, cus- next 30 years, in an ongoing series of expan- tomer and refiner of the platinum group met- sions in production at Rustenburg. Platinum Platinum Metals Rev., 1996, 40, (l), 2-7 2 Theo.1 shaft at Amandelbult Section output at Rustenburg doubled between 1947 reached with Johnson Matthey to form a jointly and 1949, in part by the acquisition in 1949 held company, Matte Smelters (Pty) Ltd, to of the operations of the Union Platinum Mining erect and operate a plant in South Africa to pro- Co. Ltd. A decision to double the output again duce saleable nickel and copper and a high grade was taken in 195 1 (at which time Rustenburg platinum group metals refinery feed Erom a por- was producing ore at a rate of about 70,000 tons tion of the matte produced by Rustenburg. The per month). At the same time agreement was balance of the Rustenburg matte continued to Potgietersrust Platinum8 - the only open cast platinum mining project in South Africa Platinum Merals Rev., 1996,40, (1) 3 be exported to Johnson Matthey in the United metals refinery, Matte Smelters and Johnson Kingdom for processing. The Matte Smelters Matthey’s smelting and refining operations at plant was commissioned during 1954/1955. Brimsdown and Royston in the U.K. The platinum requirements of the oil indus- The platinum market slumped severely in 197 1 try in the mid-1950s led to two hther expan- causing Rustenburg to cut production by almost sion programmes at Rustenburg, in 1955/56 50 per cent to some 550,000 ounces per annum. and 1956157. At this time it was also decided Fortunately, the successful development of auto- by the Board of Johnson Matthey, with the catalyst technology by Johnson Matthey and encouragement of the Directors of Rustenburg, Engelhard during the early 1970s represented to compile technical and scientific informa- the beginning of a major new application for tion on all the forms of platinum and the other platinum in 1975. In 1972, to meet this chal- platinum group metals. As part of this initiative lenge, Rustenburg decided to expand produc- the quarterly journal, Platinum Metals Review, tion beyond the previous 1 million ounces per was founded, and the first issue duly appeared annum level, by developing its Amandelbult in January 1957. Section, some 120 km north of the Rustenburg In 1958 the market experienced a sudden mining operations. Rustenburg’s production downturn attributable to a sharp reduction in capacity was further increased in 1977, when offtake by the oil industry. Production at Union the company acquired the mining operations of Section was temporarily suspended, and the Atok Platinum Mines (Pty) Ltd, situated on the output at Rustenburg was halved. However, eastern limb of the Bushveld Complex. increased industrial demand for platinum Due to the expansion in Rustenburg’s plat- emerged again during the early 1960s and inum output during the 197Os, Rustenburg and Rustenburg responded by undertaking another Johnson Matthey decided to replace the 23-year series of production expansions from about old Matte Smelters plant with a new MRR 1963 onwards, with platinum output eventu- base metals refinery which would process ally reaching 1 million ounces by 1970. These Rustenburg’s entire matte output into saleable expansions included the exploitation, under nickel, copper, cobalt and a high grade platinum tribute, which is a form of royalty agreement, group metals refinery feed. The new base met- of the mineral rights held by Brakspruit als refinery became operational in 1981/82. Platinum (Pty) Ltd, adjacent to the Rustenburg property. The assets and mineral rights of Extraction Technology Brakspruit Platinum were eventually acquired In 1980 Johnson Matthey concluded the suc- by Rustenburg in 1972. cessful testing of a pilot platinum group met- In 1969 a platinum group metals refinery, als extraction plant based on Johnson Matthey’s financed 80 per cent by Johnson Matthey and proprietary new solvent extraction, “Solvex”, 20 per cent by Rustenburg, was commissioned technology. The success of the pilot plant at Wadeville in South Africa to treat a portion prompted Johnson Matthey and Rustenburg to of Rustenburg’s platinum group metal output build a pre-production scale Solvex plant at from the Matte Smelters plant. The balance Royston. Construction began in 1981 and the of the Rustenburg material continued to be plant was commissioned in 1983. refined by Johnson Matthey at Royston in the In 1984 it was agreed by Johnson Matthey and U.K. In 1972 Rustenburg and Johnson Matthey Rustenburg that Rustenburg should take over formed a jointly held company, Matthey sole responsibility for the crucial stages of pro- Rustenburg Refiners (Pty) Ltd, “MRR, to cessing and refining. Accordingly, Rustenburg acquire and operate the platinum group metals purchased the Wadeville platinum group met- processing facilities owned and operated by als refinery and the new base metals refinery Johnson Matthey and Rustenburg. Accordingly, from MRR. Rustenburg contracted MRR to MRR acquired the Wadeville platinum group manage the Wadeville refinery and MRR Platinum Metals Rev., 1996, 40, (1) 4 Tapping matte from the furnace at the Waterval smelter complex, Rustenburg Section continued to own and operate the platinum Rustenburg with the necessary increased capac- group metals refinery in Royston. Rustenburg ity to refine the additional platinum group met- decided in 1986 to erect a new platinum met- als sourced from two additional expansion pro- als refinery in South Africa at Rustenburg jects begun in the late 1980s. These were the Section using Johnson Matthey’s Solvex tech- Amandelbult expansion project and the devel- nology. In 1987 Rustenburg acquired a con- opment of Potgietersrust Platinums Limited, trolling share in MRR and contracted MRR the only open-cast platinum mining venture in to manage the new refinery upon completion. South Mica. The new platinum group metals In 1988 Johnson Matthey purchased the refinery was commissioned in May 1989 and Royston platinum group metals refinery from the refining of Rustenburg’s platinum group MRR. The new platinum group metals refin- metals at Wadeville and Royston ceased during ery, apart from employing the state-of-the-art the latter half of that year.
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