User Manual SID-IIs Small Side Impact Dummy (SBL D) 180-9900 User Manual SID-IIs (SBL D) Rev H Page 1 of 153 © 2015 Humanetics Innovative Solutions For information on Humanetics products, please visit our web site at www.humaneticsatd.com or contact: Humanetics Innovative Solutions 47460 Galleon Drive Plymouth, MI 48170, USA Telephone: 734-451-7878 Fax: 734-451-9549 No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means, electronic, photocopying, recording, mechanical or otherwise, without the express written consent of Humanetics Innovative Solutions. Copyright © 2015 Humanetics Innovative Solutions, All rights reserved. The information in this manual is furnished for informational use only, and is subject to change without notice. Humanetics Innovative Solutions assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual. Notice: This product may contain lead A list of components that may contain lead is being maintained on the Humanetics web site. The list, organized by dummy type, shows subcomponents that may currently or in the past have contained lead or a lead based alloy. Please refer to the Humanetics web site under ATD Lead Disclosure for information regarding lead in this product. http://www.humaneticsatd.com/Lead_Disclosure 180-9900 User Manual SID-IIs (SBL D) Rev H Page 2 of 153 © 2015 Humanetics Innovative Solutions Table of Contents Section 1 Introduction .................................................................................................................... 10 Overview ................................................................................................................................... 10 1.1 Illustrated Glossary....................................................................................................... 11 1.2 Recommended Torque Specifications ......................................................................... 14 1.3 Clothing ........................................................................................................................ 15 1.4 Instrumentation Overview ............................................................................................ 16 1.5 Assembly Groups ......................................................................................................... 18 2 Disassembly and Assembly Procedures .............................................................................. 19 2.1 Initial Disassembly........................................................................................................ 19 2.1.1 Disassembly ............................................................................................................. 19 2.1.2 Instrumentation/Reassembly ................................................................................... 23 2.2 Head ............................................................................................................................. 28 2.2.1 Parts List .................................................................................................................. 28 2.2.2 Disassembly ............................................................................................................. 29 2.2.3 Inspection ................................................................................................................. 32 2.2.4 Instrumentation/Reassembly ................................................................................... 32 2.3 Neck ............................................................................................................................. 35 2.3.1 Parts List .................................................................................................................. 35 2.3.2 Disassembly ............................................................................................................. 35 2.3.3 Inspection ................................................................................................................. 37 2.3.4 Instrumentation/Reassembly ................................................................................... 37 2.4 Upper Torso ................................................................................................................. 38 2.4.1 Parts List .................................................................................................................. 38 2.4.2 Disassembly ............................................................................................................. 41 2.4.3 Inspection ................................................................................................................. 51 2.4.4 Instrumentation/Reassembly ................................................................................... 51 2.5 Arms ............................................................................................................................. 58 2.5.1 Parts List .................................................................................................................. 58 2.5.2 Disassembly ............................................................................................................. 58 2.5.3 Inspection ................................................................................................................. 59 2.5.4 Reassembly ............................................................................................................. 59 2.6 Lower Torso ................................................................................................................. 62 2.6.1 Parts List .................................................................................................................. 62 2.6.2 Disassembly ............................................................................................................. 64 2.6.3 Inspection ................................................................................................................. 71 2.6.4 Instrumentation/Reassembly ................................................................................... 72 2.7 Lower Extremities ......................................................................................................... 76 2.7.1 Parts Lists ................................................................................................................ 76 2.7.2 Disassembly ............................................................................................................. 77 2.7.3 Inspection ................................................................................................................. 81 2.7.4 Instrumentation/Reassembly ................................................................................... 81 2.8 Converting the SID-IIs between Driver and Passenger Configurations ....................... 82 3 Certification Procedures ........................................................................................................ 83 3.1 Head Certification Procedure ....................................................................................... 83 3.1.1 Required Instrumentation ........................................................................................ 83 3.1.2 Pretest Preparation .................................................................................................. 83 3.2 Head Certification Test Procedure ............................................................................... 88 3.3 Neck Certification Procedure ....................................................................................... 89 3.3.1 Head Form & Neck Assembly .................................................................................. 89 3.4 Required Instrumentation ............................................................................................. 93 3.5 Pretest Preparation ...................................................................................................... 93 180-9900 User Manual SID-IIs (SBL D) Rev H Page 3 of 153 © 2015 Humanetics Innovative Solutions 3.6 Opposite Side Test Preparation ................................................................................... 94 3.7 Neck Certification Test Procedure ............................................................................... 95 3.8 Thorax with Arm Certification Procedure ..................................................................... 97 3.8.1 Required Instrumentation ........................................................................................ 97 3.8.2 Pretest Preparation .................................................................................................. 98 3.8.3 Thorax with Arm Certification Test Procedure ....................................................... 104 3.9 Thorax without Arm Certification Procedure .............................................................. 105 3.9.1 Required Instrumentation ...................................................................................... 105 3.9.2 Pretest Preparation ................................................................................................ 105 3.10 Thorax Without Arm Certification Test Procedure ..................................................... 110 3.11 Abdomen Certification Procedure .............................................................................. 111 3.11.1 Required Instrumentation .................................................................................. 111 3.11.2