Effi cient Semiconductor Solutions for Motor Control and Drives [ www.infi neon.com/motorcontrol] IFX_11752_MotorControlBroschüre_rz.indd 43 16.02.12 13:50 Contents Solutions for Motor Control and Drives 04 Low-Voltage Applications 06 High-Voltage Applications 08 Product Families 10 Microcontrollers 10 Low-Voltage Products 19 High-Voltage Products 30 Sensors 37 Support Tools 39 Efficient Semiconductor Solutions for Motor Control and Drives Energy efficiency, mobility and security are the main challenges facing modern society. Our motor control solutions address all of these needs, providing outstanding reliability, excellent quality and leading-edge innovations. Rich functionality and extensive integration capabilities ensure easy design-in and fast time-to-market. Our broad portfolio maximizes flexibility across a wide range of voltage and power classes in industrial, consumer and automotive markets. This guide showcases the full range of products, from microcontrollers and gate drivers through MOSFETs, IGBTs, voltage regulators and sensors to integrated bridge driver ICs, integrated power modules and high-power modules. Our power products and microcontrollers enable efficient, robust and cost-effective designs for virtually all types of motors, including brushless DC and permanent magnet synchro- nous motors as well as induction and stepper motors and switched reluctance motors. We complement this vast product offering with excellent customer support from our appli- cation experts, technical documentation and online training opportunities. We also deliver a variety of evaluation and application kits to support all motor designs. Each application kit comes with a reference code and instructions, along with all the software you need to start and successfully complete your design as quickly as possible. We hope you enjoy exploring the benefits of our efficient semiconductor solutions for motor control and drive applications. 4 Typical Motor Control Block Diagram Power Management DC AC/DC Supply Power Stage Driver Stage User Interface Central Control & M Unit Communication Sense & AF Discretes Monitor 5 Solutions for Low-Voltage Applications Application Solutions for Motor Controls and Drives Low-Voltage Applications We are the partner of choice for low-voltage motor drive solutions, providing the perfect fit across the full current range from 0.1 to 100A. You can also rely on us to support the entire application spectrum from steppers to 3-phase drivers. Monolithic Driver ICs, Integrated Motor H-Bridge Driver + 3-Phase Bridge Half Bridges, Full Bridges, Driver ICs MOSFETs Driver + MOSFETs Multi Half Bridges >100A ++ Driver ICs Driver ICs OptiMOS™ EiceDRIVER™ 200V, (30V – 250V) OptiMOS™ (25V – 300V) 20A Trilith IC Full Bridge NovalithICTM Half Bridges 5A Full Bridges 1A Multi Half Bridges Stepper Driver Servo Driver 0,1A M M M 3~ M 3~ 5V – 48V DC Supply Voltage Type of Motor Infineon’s solutions cover a broad range of target low-voltage applications including Pumps (fuel, heating, water) Industrial drives Fans / blowers Robotics Automotive applications Door openers E-bikes Power tools, cordless power tools E-scooters Gardening tools Wheelchairs Small robots (cleaning robots) Trucks/transport Electric toys Forklifts Kitchen machines / food processors / Scooters coffee machines Wheelchairs 6 Solutions for Low-Voltage Applications Our products and solutions cover all of the main motor control design blocks. The block diagram shows an example of a 3-phase BLDC motor drive. MOSFETs >500V Linear Voltage Regulator Gate Drivers MOSFETs CoolMOS™ 3-Phase Bridge Drivers OptiMOS™ 25V-300V DC/DC Converter EiceDRIVER™ 200V (Industrial) Controller ICs OptiMOS™ 30V-100V Integrated Power ICs (Automotive) CoolSET™ Power Management DC AC/DC Supply Power Stage Driver Stage User Interface Central Control & M Unit Communication Sense & AF Discretes Monitor Transceivers Sensors Microcontrollers Integrated Driver ICs CAN Transceiver Hall Switches 8-bit Servo and Stepper Driver LIN Transceiver iGMR Sensors 16-bit Multi Half Bridges 32-bit Motor Bridges Trilith IC (Full Bridges) NovalithIC™ (Half Bridges) 7 Solutions for High-Voltage Applications Application Solutions for Motor Control and Drives High-Voltage Applications Infineon offers gate driver ICs, discrete IGBTs, integrated modules and high-power modules across the entire power class range for high-voltage drives. Whatever power needs your application has we provide the optimized, cost-effective solution. Discrete IGBTs, EiceDRIVER™ and Modules EiceDRIVER™ (1ED, 2ED) Power Modules 1200V ltage Rating Vo 1200V 66EDED Power Modules (EasyPack 1B) 00V 600V 6 6x RC Drives Fast 50W 150W 500W 1kW 2kW 5kW xxMW Power Infineon solutions cover a broad range of target high-voltage applications including Pumps Washing machines Fans / blowers Dish washers Compressors Refrigerators Industrial drives Kitchen hoods Robotics Vacuum cleaners Air conditioning systems Door openers 8 Solutions for High-Voltage Applications Infineon products cover all of main high-voltage motor drive design blocks. The block diagram provides an overview of the product portfolio for high-voltage products. MOSFETs >500V Diodes Diodes Gate Drivers CoolMOS™ thinQ!™ EiceDRIVER™ IGBTs 600V & 1200V Controller ICs HV MOSFETs TRENCHSTOP™ CoolMOS™ Integrated Power ICs CoolSET™ Linear Voltage Regulator DC/DC Converter Power Management MOSFETs (500V – 900V) CoolMOS™ IGBTs (600V – 1200V) TRENCHSTOP™ DC RC-Drive IGBTs Supply Rectification Power Modules (600V – 6.5kV) PFC Break Power Stage Driver Stage User Interface Central Control & M Unit Communication Sense & AF Discretes Monitor Transceivers Sensors Microcontrollers Integrated Driver IC / CAN Transceiver Hall Switches 8-bit Modules LIN Transceiver iGMR 16-bit MIPAQ™serve 32-bit 9 Microcontroller XC800 Family – 8-bit Microcontrollers The feature-rich XC800 microcontroller with its optimized peripheral set supports cost- optimized solutions in the industrial and automotive segments. Application Segments Home appliance Fans E-bikes Pumps Stepper gauges Valve control Product Benefits Up to 50% system cost savings – Two PWM units with separate time bases to Field-Oriented Control (FOC) at lowest cost combine motor control and power factor Portfolio from 2kB to 64kB Flash and from correction algorithms on one chip 16-pin to 64-pin package options, qualified For use in IEC 60730/Class B-certified AEC-Q100 and up to an ambient tempera- applications ture of 150°C Low cost stepper motor drive Optimized peripherals and code library in Free tool chain: www.infineon.com/davebench ROM for Field-Oriented Control Sensorless Field-Oriented Control for 3-Phase Motor e.g. PMSM Motor 8-bit Microcontroller 3-Phase Sensorless Motor 16-bit 8051 V for Computer CapCom6 Core cc CORDIC/MDU PWM Unit Voltage ω/Integrated Source Dead-Time Inverter Control Math and Control Code Library in ROM Trigger - PI Controller ADC - SIN/COS Measurement - Park/Clarke Transformation ADC Shunt Stepper Motor Drive e.g. Stepper Gauge 8-bit Microcontroller sin PWM Stepper Motor PWM High- θref Generation Unit Current I/O cos PWM CapCom6 Motor Control Algorithm θ cmd CORDIC Slope Control sin (θcmd) SIN Overcurrent COS cos (θcmd) Protection SQRT [ wwww.infineon.com/xc800] 10 Microcontroller ADC and CapCom6 – High-Performance PWM ADC CapCom6 Compare SP LSP ADC Features Out-of-Range CC60 Dead- Output Output Comparator Start T12 CC61 Time State Level 10-bit resolution, ± 2LSB Control Selection Selection Limit Check CC62 Control e Conversion time of <1.5μs Start Limit Event ptur Compare Output Ca Modulation Hardware synchronization with PWM Boundary 1 Start T13 CC63 PSL63 Boundary 0 enables noise-free sampling Trap Handling Output Boundary Flag Level Control Multi-Channel Mode Selection BF0 CapCom6 Features BF1 Hall Pattern Hall Compare Logic Capture for time measurement BF2 Evaluation Compare for PWM generation Block communication for brushless DC drives Programmable dead-time control High-Current I/O IO Pad High-Current Pad Features High-current pads Pxy DATA_IN Direct drive of stepper gauges 25mA DATA_OUT ALTDATA1 Sink current up to 50mA ALTDATA2 Over current detection ALTDATA3 ALTSEL Pull Device Slew Rate Overcurrent Overcurrent Control Control Protection Detector PUDSEL SLEW SCPENSCD PUDEN Special Functions of High-Current Pad OD CORDIC and Vector Computer MDU Control Multiply and Divide Shift and Normalize Status MDUCON 16-bit Multiply 32-bit Logical Shift MDUSTAT Vector Computer Features Unsigned 16-bit/16-bit Divide 32-bit Arithmetic Shift Input SFRs Outputs SFRs 16-bit/32-bit Divide 32-bit Normalize The vector computer is a powerful MD0 MD0 16-bit Multiply MD1 MD1 16-bit coprocessor Signed 16-bit/16-bit Divide MD2 MD2 16-bit/32-bit Divide - Multiply and divide (MDU) unit MD3 MD3 MD4 Signed 16-bit Multiply MD4 Q15 - CORDIC MD5 16-bit/32-bit Divide MD5 Parallel processing of CPU, MDU and Control CORDIC Status CON Carthesian to Polar STAT Vector Rotation Transform CORDIC is supported Input SFRs Outputs SFRs Y = Y + X*Z Z = Z + Y/X CORDX CORDX CORDY CORDY y = ez Z = Z + In(Y/X) CORDZ CORDZ 11 Microcontroller XC2000/XE166 Family – 16-bit Microcontrollers The highly scalable XC2000/XE166 family is ideal for a wide range of motor control designs, including applications based on DC brushed control, DC servo control, AC induc- tion scalar-slip control, BLDC commutated control, permanent magnet AC field-oriented control and AC induction field-oriented control. Application Segments Industrial Automotive Inverters Steering