Big Green Egg Table PROJECT PLAN Create a modern, clean and strong home for your grilling champion. This custom table is designed to Next, you will lay out surface planks and BUILD TIME accommodate a medium-sized Big cut out the circle to fit the Big Green Egg®. Green Egg,® to highlight your grilling After some light finishing, you’ll be ready to work-horse and give you extra space for grill in style all summer long. 9 cooking at ease. HRS Make sure to take proper safety It features a shallow, built-in shelf to precautions, including always wearing store grilling utensils, plates and other gloves, goggles and a dust mask when DIFFICULTY periphery. The legs are thin planks laid you’re cutting or sanding. up to maximize their strength while remaining sleek. Note: Big Green Egg® is a registered trademark of Big Green Egg, Inc. You’ll start with the construction of the COST frame, then move on to assembling the $ $ $ $ $ shelf and brace supports. BuildYella.com Big Green Egg Table WHAT YOU’LL NEED CUTLIST 5 /4x6x16' (5) O O O O P P P P P P P P P P P L P P P Q Q L M M M K N Part (L) 3 *ripped to 3 /4" G H H 2x4x6' (1) F F A A A A 1x4x12' (2) A A A A F F 1x4x12' (1) 1 *ripped to 1 /2" D D J J C C C C E E E E 1x4x10' (1) 1x4x6' (1) 1 *ripped to 1 /2" B B I Get more project plans at BuildYella.com 2 Big Green Egg Table WHAT YOU’LL NEED SUPPLIES TOOLS WOOD STOCK Note: 5 5x /4x6x16' For this project we chose to use YellaWood SuperSelect® 1x 2x4x6' brand KDAT products for a clear appearance. To learn more about this product, visit 3x 1x4x12' yellawood.com/superselect Miter saw Table saw Drill/driver 1x 1x4x10' (or hand or 1x 1x4x6' circular saw) HARDWARE 1 LB BOX 1 1 /4" Star-drive flat-head decking screws 2" Star-drive flat-head decking screws Nail gun Miter square Jigsaw ~ 30 EACH 1 18-gauge 1 /2" nails 18-gauge 1" nails OTHER 1 Clamps Wood glue /8" Countersink 1x Metal tie plate (16-gauge 3 x 7") drill bit 1 10x #8 1 /4" Wafer wood screws (for tie plate) 1x 15" x 15" Concrete paver for Big Green Egg 1 1 (or 2x 7 /2" x 15 /2") Measuring tape BUILD TIME CUTTING ASSEMBLY FINISHING TOTAL 2 + 6 + 1 = 9 HRS HRS HRS HRS Get more project plans at BuildYella.com 3 Big Green Egg Table RENDERS Get more project plans at BuildYella.com 4 Big Green Egg Table DIMENSIONS & DIAGRAMS Notes: All measurements are approximate. Cut stock in the corrrect sequence of steps because many dimensions are directly measured and will vary based on actual stock and construction. Board dimensions can vary, so be sure to measure your stock. TOP FRONT LEFT SIDE ~32" ~55" ~27 ½" Get more project plans at BuildYella.com 5 Big Green Egg Table OVERVIEW OF STEPS 1: LEFT & RIGHT LEG 4: SHELF STRUCTURES 2: LEG SUPPORTS 5: LOWER PLANKS 3: BRACE SUPPORTS 6: UPPER PLANKS FINAL STEPS: FINISHING & INSTALLING BIG GREEN EGG Get more project plans at BuildYella.com 6 Big Green Egg Table DIMENSIONS & DIAGRAMS STEP 1: LEFT & RIGHT LEG STRUC- TURES CUTLIST 1x4 STOCK 32" (4x) A 3 ½" 21 ¾" (4x) B 1 ½" Cuts: For each step, you can pre-cross-cut all of the pieces listed in the Cutlist for each section. Get more project plans at BuildYella.com 7 LEFT & RIGHT LEG STRUCTURE Big Green Egg Table DIMENSIONS & DIAGRAMS ASSEMBLY VIEW LEFT & RIGHT LEG STRUCTURES LEFT 2" 2" 7/8" 7/8" B B 1 1 /2" 3/4" A A A A 1 14 1/8" 14 /8" B B *Note: Use a miter square and make precise marks on (A) to ensure subsequent steps align. After you have the corner points, draw a LEFT FRONT RIGHT BACK rectangle with an “X” in the middle so that you have an intersection location for the counter- sink + screw. RIGHT 3 B 3 /8" B /8" 7/8" 7/8" 3/4" 1 1 /2" A A A A 14 1/8" 14 1/8" B B LEFT FRONT RIGHT BACK Get more project plans at BuildYella.com 8 LEFT & RIGHT LEG STRUCTURE Big Green Egg Table BUILDING STEP 1: LEFT & RIGHT LEG STRUCTURES A: Left Leg Assembly A1 A2 A3 Cross-cut four 1x4s to a length of 32". Take the two (B)s and rip them to a width To mark on part (A) where to attach part 1 7 These will create parts (A). Then, cross- of 1 / 2 " - you will be able to get two (B), measure /8" from the top and 2" from cut two 1x4s to a length of 21 ¾" for pieces from each. This will make four total the right edge. This is where the top right the first part of creating parts (B). part (B)s. corner of part (B) will be placed. Use the corner marks to draw a rectangle. A4 A5 A6 1 5 Make a mark 14 /8" from the top and 2" Flip (A) over and inscribe the same 2 Place a piece of /4 board on your work from the right edge. This is where the top rectangles on the opposite side in a surface to support part (B), and prop (A) right corner of another part (B) will be mirrored fashion. Having these marks on vertically. Use clamps to secure (A) to the positioned. Draw a rectangle here as well. the other side of the board will indicate top of the scrap piece and to the table. where to pin and screw (B) to (A). A7 A8 A9 Glue edge of (B) and pin in place using a Next, drill a pilot hole in the center of the Repeat the rectangle guides on the other nail gun and two 18-gauge nails. rectangle you drew. Use one 2" screw part (A). Note: the dimensions are the each to secure the two part (B)s to part same, just mirrored from left to right. (A). Tip: Need help, or have questions about how to cut these parts? Watch the video! Get more project plans at BuildYella.com 9 LEFT & RIGHT LEG STRUCTURE Big Green Egg Table BUILDING STEP 1: LEFT & RIGHT LEG STRUCTURES A: Left Leg Assembly A10 A11 Glue, pin with nail gun, drill a pilot hole, Flip assembly over to allow the other (A) and secure (B) with one 2" screw in the to be propped vertically. Attach the 2 (B) center of the rectangle. parts to this leg in the same way they were attached to first (A). This completes the Left Leg Assembly. Get more project plans at BuildYella.com 10 LEFT & RIGHT LEG STRUCTURE Big Green Egg Table BUILDING STEP 1: LEFT & RIGHT LEG STRUCTURES B: Right Leg Assembly B1 B2 Note: Refer to the Dimension and Diagrams information (Page 8) to ensure correct placement of the rectangle guides on (A). 1 Mark on a fresh part (A) where to attach Make a mark 14 /8" from the top and the other pieces using the Dimensions 2" from the left edge. This is where the 7 and Diagrams information (Page 8). /8" top left corner of another part (B) will be 3 from the top and /8" from the left edge positioned. will be where the top left corner of part (B) will be placed. B3 B4 B5 Once you have mirrored the 2 rectangles Apply glue to the edges of (B), and It may be easier to place the assembly on so they are on both sides of (A), transfer attach one at a time to (A) in the manner the floor to insert the top (B). these to another (A) so you have eight previously described (pin with 2 nails, drill total rectangle guides for placing and pilot hole, and attach with one screw). attaching (B). B6 You now have both left and right leg assemblies. Get more project plans at BuildYella.com 11 LEFT & RIGHT LEG STRUCTURE Big Green Egg Table DIMENSIONS & DIAGRAMS STEP 2: LEG SUPPORTS CUTLIST 1x4 STOCK 32" (4x) A 3 ½" 3 16 /8" (4x) C 3 ½" 52 ½" (4x) D 1 ½" *Ripped to 1 ½" 11 ¾" (4x) E 3 ½" ⅞" (4x) F 3 ½" Get more project plans at BuildYella.com 12 LEG SUPPORTS Big Green Egg Table DIMENSIONS & DIAGRAMS ASSEMBLY VIEW LEG SUPPORTS LEFT A F D E D C FRONT D A A D Get more project plans at BuildYella.com 13 LEG SUPPORTS Big Green Egg Table BUILDING STEP 2: LEG SUPPORTS A: Front and Rear Leg Assemblies A1 A2 A3 3 3 For the front and back leg pieces, you’ll Cross-cut four 1x4s to a length of 16 /8". Cross-cut a 1x4 to a length of 11 /4" to make four more part (A)s. Cross-cut 1x4s This will create part (C). For (D)s, cross- create part (E). You’ll need four of these. 7 to 32" in length. cut two 1x4s to a length of 52 ½", and rip Then cross-cut a 1x4 to a length of /8" to them to 1 ½" for four total boards. create part (F). You’ll need four of these. A4 A5 A6 To dry-fit all pieces, place part (A) flat on Next, lay part (D) on top of part (A), Use wood glue and 1" nails in a nail gun a work surface.