Instruction Manual DVC6200f Digital Valve Controller D103412X012 September 2021 Fisher™ FIELDVUE™ DVC6200f Digital Valve Controller for FOUNDATION™ Fieldbus This manual applies to: Device Type 4602 Device Revision 4 Hardware Revision 8, 9 Firmware Revision 3.1 DD Revision 3 Instrument Level FD, PD, AD, PST www.Fisher.com 1 DVC6200f Digital Valve Controller Instruction Manual September 2021 D103412X012 2 Instruction Manual DVC6200f Digital Valve Controller D103412X012 September 2021 Sensor Alerts ........................... 58 Contents Environment Alerts ...................... 59 Section 1 Introduction and Travel Alerts ............................ 60 Specifications...................... 5 Proximity Alerts ......................... 61 Installation, Pneumatic and Electrical Connections, Travel History Alerts ..................... 62 and Initial Configuration..................... 5 Performance Alerts ...................... 65 Scope of Manual.............................. 5 FST/PST Alerts .......................... 65 Instrument Description........................ 5 Alert Handling ............................. 67 Using this Manual............................. 4 Instrument ................................ 68 Specifications................................ 8 Valve and Actuator .......................... 69 Related Information.......................... 12 MAI Channel Map ........................... 72 Educational Services.......................... 12 FST/PST ................................... 72 Section 2 Wiring Practices ............. 13 Latch ..................................... 78 Quick Connect Cable Entry .................... 13 Transducer Block Parameter List ................ 79 Communication Connections .................. 14 View Lists .................................. 114 Simulate Enable Jumper ....................... 15 Section 5 Calibration ................ 119 Section 3 Basic Setup ................. 17 Calibration Overview ........................ 119 Basic Setup ................................. 17 Calibration ................................. 119 Transducer Block Mode ...................... 17 Auto ..................................... 120 Protection ................................. 17 Manual .................................. 120 Device Setup ............................... 18 Relay .................................... 121 Performance Tuner ......................... 22 Supply Pressure Sensor ..................... 122 Section 4 Detailed Setup .............. 23 Pressure A or B Sensor ...................... 123 PST Calibration ............................ 124 Resource Block .............................. 23 Configure/Setup............................. 23 Section 6 Viewing Device Resource Block Mode....................... 23 Variables and Diagnostics.......... 125 Write Lock................................. 23 View Lists .................................. 125 Communication Timeout.................... 24 Resource Block ............................. 125 Options................................... 24 Device Diagnostics ......................... 125 Alarm Handling ............................ 25 Device Variables ........................... 129 Identification .............................. 26 Transducer Block ........................... 131 Version ................................... 27 Device Diagnostics ......................... 131 Alert Handling ............................. 27 Device Variables ........................... 134 Parameters Affected by Restart with Defaults..... 28 Section 7 Maintenance and Resoure Block Parameter List .................. 33 Troubleshooting.................. 137 View Lists ................................... 45 Replacing the Magnetic Feedback Assembly..... 138 Transducer Block ............................ 47 Module Base Maintenance.................... 138 Detailed Setup .............................. 47 Tools Required............................ 138 Transducer Block Mode ...................... 47 Component Replacement................... 139 Protection ................................. 47 Removing the Module Base................. 139 Response Control ........................... 48 Replacing the Module Base.................. 140 Travel Tuning ........................... 48 Submodule Maintenance..................... 141 Pressure Tuning ........................ 50 I/P Converter.............................. 141 Travel Pressure Control .................. 51 Printed Wiring Board (PWB) Assembly......... 143 Characterization ........................ 53 Pneumatic Relay........................... 144 Custom Characterization Table ............ 53 Gauges, Pipe Plugs or Tire Valves............. 145 Output Block Selection ................... 54 Terminal Box............................... 145 Alerts ...................................... 54 Removing the Terminal Box................. 145 Instrument Alert Conditions .................. 54 Replacing the Terminal Box.................. 146 Field Diagnostic Alerts ....................... 54 Stroking the Digital Valve Controller Output..... 146 Field Diagnostic Alert Category ............ 55 Instrument Troubleshooting.................. 147 Alerts ..................................... 55 Technical Support Checklist.................. 152 Electronic Alerts ........................ 55 Configuration Alerts ..................... 57 3 DVC6200f Digital Valve Controller Instruction Manual September 2021 D103412X012 Section 8 Parts ..................... 153 Device Descriptions ......................... 201 Parts Ordering .............................. 153 Transducer Block Status and Limit Propagation.. 201 Parts Kits .................................. 153 Status Propagation ........................ 202 Parts List .................................. 154 Limit Propagation .......................... 202 Housing .................................. 154 Network Communication .................... 203 Common Parts ............................ 154 Device Addressing ......................... 203 Module Base .............................. 155 Link Active Scheduler ....................... 203 I/P Converter Assembly ..................... 155 Device Communications .................... 204 Relay .................................... 155 Scheduled Transfers .................... 204 Terminal Box .............................. 155 Unscheduled Transfers .................. 205 PWB Assembly ............................ 156 Function Block Scheduling .................. 206 Pressure Gauges, Pipe Plugs, or Network Management ....................... 206 Tire Valve Assemblies .................... 156 Appendix E Function Blocks ........... 207 DVC6215 Feedback Unit .................... 156 Analog Output Function Block ................ 209 Appendix A Principle of Operation..... 163 Proportional/Integral/Derivative Digital Valve Controller Operation ............. 163 Function Block ........................... 223 Appendix B Device Communicator Control Selector Function Block ............... 243 Input Selector Function Block ................. 255 Menu Tree....................... 165 Output Splitter Function Block ................ 271 Appendix C Field Diagnostic Alerts..... 183 Analog Input Function Block .................. 283 Instrument Alert Conditions .................. 183 Mulitple Analog Input Function Block .......... 295 Field Diagnostic Alerts ...................... 183 Discrete Output Function Block ............... 301 Alert Handling ............................ 184 Discrete Input Function Block ................. 315 Alert Reporting ............................ 185 Appendix F Device Description Field Diagnostic Alerts Set Block Status........ 185 Setting Field Diagnostic Alerts ................ 186 Installation...................... 327 Using Field Diagnostic Alerts .................. 190 Overview .................................. 327 Device Descriptions and Methods ............. 328 OUNDATION Appendix D F Fieldbus Installing DD on a DeltaV Communication.................. 197 ProfessionalPLUS Workstation ................ 328 Function Block Overview ..................... 197 Installing DDs on Other Fieldbus Host Systems... 330 Function Blocks ........................... 197 Displaying the Device Description Revision...... 331 Instrument Specific Blocks .................. 198 Glossary ........................... 333 Resource Blocks ........................... 198 Transducer Blocks ......................... 198 Index ............................. 337 Block Modes ............................... 199 Explanation of Modes ...................... 200 Examples of Modes for Various Operation Statuses ...................... 201 4 DVC6200f Digital Valve Controller Instruction Manual Introduction and Specifications D103412X012 September 2021 Section 1 Introduction and Specifications Installation, Pneumatic and Electrical Connections, and Initial Configuration Scan or click Refer to the DVC6200 Series Quick Start Guide (D103556X012) for DVC6200f to access installation, connection, and initial configuration information. If a copy of this quick field support start guide is needed contact your Emerson sales office or visit our website at Fisher.com. Scope of Manual This instruction manual is a supplement to the quick start guide that ships with every instrument. This instruction manual includes product specifications, supplementary installation information, reference materials, custom setup information, maintenance procedures, and replacement part details for the DVC6200f digital valve controller. Note All references