2001 ELECTRIC RANGER 2001 ELECTRIC RANGER VEHICLE WIRING DIAGRAMS FCS-12887-01 FORD CUSTOMER SERVICE DIVISION Quality is Job 1 Ford Customer Service Division has developed a new format for the 2001 Electric Ranger Wiring Diagrams. Our goal is to ORDERING INFORMATION provide accurate and timely electrical information. Information about how to order 2001 Wiring Diagrams Features additional copies of this publication or other Ford publications may be obtained D Schematic pages do not contain Component Location references to full-view illustrations and Component Descriptions by writing to Helm, Incorporated at the ad- that describe the system function of a component. (This information is available in CELL 152 Location Index or the Work- dress shown below or by calling shop Manual.) 1-800-782-4356. Other publications D “COMPONENT TESTING” procedures (CELL 149) that tell the user how to perform diagnostic tests on various circuits. available include: D NOTES, CAUTIONS and WARNINGS contain important safety information. D Workshop Manuals D Full view “COMPONENT LOCATION VIEWS” (CELL 151) to help locate on-vehicle components. D Service Specification Books D Circuit voltages have been added to schematic pages to help simplify troubleshooting. D Car/Truck Wiring Diagrams Nonessential troubleshooting hints have been deleted. D Powertrain Control/Emissions Diag- D Cellular Pagination: A specific section (or cell) in all Wiring Diagrams is numbered by cell and starts with page 1. For ex- nosis Manuals ample: “HOW TO USE THIS MANUAL” is CELL 2 and begins with page 2-1. D “CONNECTOR FACES” (CELL 150) will contain all connectors, to aid in servicing electrical wiring. Helm Incorporated P.O. Box 07150 D “C” numbers have been assigned for all electrical connectors. “C” numbers are listed in the Detroit, Michigan 48207 “LOCATION INDEX” (CELL 152). D “HARNESS CAUSAL PART NUMBERS” (CELL 153) has been added to aid in identifying warranty concerns. D In-line connector numbers contain a suffix to denote connector “gender” type (F-socket, M-prior blade). All rights reserved. Reproduction by any D HIGH VOLTAGE WIRES are identified by “white” wires with a black outline. Black stripes may also appear on these wires, means, electronic or mechanical, includ- indicating a tracer. Wiring harnesses with high voltage wiring will be identified in the vehicle by orange convolute around ing photocopying, recording, or by any in- that harness auxiliary loads such as the A/C system, power steering pump, heater and certain control components. These formation storage and retrieval system or components should be treated with extreme caution. Do not perform any service on them until all high voltage power has translation in whole or part is not permitted been disconnected. without written authorization from Ford NOTE: The descriptions and specifications contained in this manual were in effect at the time this manual was Motor Company. approved for printing. Ford Motor Company reserves the right to discontinue models at any time, or change specifications or design without notice and without incurring any obligation. Copyright E 2000, Ford Motor Company 1Ć1 TABLE OF CONTENTS/INDEX 2001 RANGER ELECTRIC VEHICLE Table of Contents Component Testing ................. 149Ć1 Cooling Fan Relay Box ....... 13Ć2, 13Ć17 Grounds ............................ 10Ć1 Connector Faces ................... 150Ć1 Evac/Fill Connector #1, #2 .... 13Ć2, 13Ć17 Fuse Panel/Circuit Protection ........ 11Ć1 Component Location Views ........ 151Ć13 Horn Relay .................. 13Ć3, 13Ć18 Auxiliary Battery Charging System ... 12Ć1 Location Index ..................... 152Ć1 Ignition ..................... 13Ć1, 13Ć16 Power Distribution (Low Voltage) ..... 13Ć1 Harness Causal Part Number ....... 153Ć4 Inertia Switch ................ 13Ć3, 13Ć18 Power Distribution (High Voltage) ... 13Ć32 Interface Adapter Assembly (IAA) Multiplex Communication Network ... 14Ć2 Module ................... 13Ć3, 13Ć18 Traction Battery System ............. 16Ć1 Index I/P Fuse Panel .........13Ć2, 14, 17, 13Ć19 Traction Battery Charging/Heating Air Bag Restraint System .............. 46Ć1 Main Light Switch ............ 13Ć5, 13Ć20 System ........................... 18Ć1 Air Conditioner/Heater ................ 54Ć1 Multifunction Switch ................ 13Ć5 Traction Battery Cooling/Ventilation .. 19Ć1 AntiĆLock Brakes ..................... 42Ć1 Oil Pump Relay .............. 13Ć6, 13Ć21 Emergency Power Off (EPO)/Interlock Auxiliary Battery Charging System ...... 12Ć1 Preheat Inverter Relay ............. 13Ć18 System ........................... 20Ć1 Backup Lamps ....................... 93Ć1 Power Point ....................... 13Ć3 Contactor Box Relay Control ......... 21Ć1 Circuit Protection ..................... 11Ć1 Power Windows ................... 100Ć1 Motor/Transaxle Control ............. 26Ć1 Component Location Views ......... 151Ć13 Traction Battery Cooling Cooling System ..................... 33Ć1 Component Testing: Fan Relay ................. 13Ć5, 13Ć20 Shift Lock .......................... 37Ć1 Exterior Rear View Mirror Switch ... 149Ć10 Vacuum Pump Relay ......... 13Ć4, 13Ć19 AntiĆLock Brake System (ABS) ....... 42Ć1 Ignition Switch .................... 149Ć4 Electronic Power Steering ............. 43Ć1 Electronic Power Steering ........... 43Ć1 Introduction ...................... 149Ć1 Emergency Power Off (EPO)/Interlock Horn/Cigar Lighter .................. 44Ć1 Left/Right Door Lock Switch ........ 149Ć7 System ........................... 20Ć1 Air Bag Restraint System ............ 46Ć1 Main Light Switch ........... 149Ć2, 149Ć3 Generic Electronic Module (GEM) . 59Ć1, 59Ć3 Heater .............................. 53Ć1 Master Window Control Switch ..... 149Ć8 Grounds: Air Conditioner/Heater ............... 54Ć1 Micro ISO Relay ................. 149Ć12 G101 ............................. 10Ć2 Generic Electronic Module (GEM) .... 59Ć1 Mini ISO Relay ................... 149Ć11 G103 ....................... 10Ć4, 10Ć11 Instrument Cluster .................. 61Ć1 Multifunction Switch G105 ....................... 10Ć7, 10Ć12 Instrument Illumination .............. 71Ć1 (Except Postal) ........... 149Ć5, 149Ć6 G200 ....................... 10Ć8, 10Ć16 Interval Wiper/Washer ............... 81Ć1 Right Window Switch .............. 149Ć9 G203 ............................ 10Ć10 Headlamps ......................... 85Ć1 Contactor Box ...................... 16Ć10 G1997 ...................... 10Ć8, 10Ć18 Courtesy Lamps .................... 89Ć1 Contactor Box Relay Control ........... 21Ć1 G1998 ................ 10Ć8, 10Ć17, 10Ć18 Turn/Stop/Hazard Lamps ............ 90Ć1 Cooling System ...................... 33Ć1 G1999 ...................... 10Ć8, 10Ć18 Exterior Lamps ...................... 92Ć1 Electric Vehicle Power Distribution Box (EVPDB): G4999 ...................... 10Ć9, 10Ć18 Backup Lamps ...................... 93Ć1 Fuses: Gauges: Daytime Running Lamps ............. 97Ć1 Battery Charger .............. 13Ć4, 13Ć19 Distance to Empty ............. 61Ć2, 61Ć7 Power Windows .................... 100Ć1 Battery Control Module (BCM) . 13Ć4, 13Ć19 Economy .................... 61Ć2, 61Ć7 Power Mirrors ...................... 124Ć1 Blower Motor Relay .......... 13Ć6, 13Ć21 Motor Enabled ................ 61Ć2, 61Ć7 Radio ............................. 130Ć1 Contactor Box ............... 13Ć3, 13Ć18 Speedometer ................. 61Ć2, 61Ć7 Vacuum System .................... 139Ć1 Coolant Pump Relay ......... 13Ć6, 13Ć21 Temperature .................. 61Ć2, 61Ć7 TABLE OF CONTENTS/INDEX 1Ć2 2001 RANGER ELECTRIC VEHICLE Traction Battery State of Charge 61Ć2, 61Ć7 Interval Wiper/Washer ........... 81Ć1, 81Ć3 Lamps: Headlamps ..................... 85Ć1, 61Ć2 I/P Fuse Panel: Backup ...................... 93Ć1, 93Ć2 Heater .............................. 53Ć1 Fuse1 ..................... 13Ć12, 13Ć28 Hazard ...................... 90Ć2, 90Ć8 High Voltage Power Distribution Box (HVPDB): Fuse 2 ............................ 13Ć8 Headlamps ................... 85Ć1, 85Ć2 A/C Inverter Motor Controller ....... 13Ć32 Fuse 4 ..................... 13Ć15, 13Ć31 License ..................... 90Ć10, 92Ć1 DC/DC Converter ................. 13Ć32 Fuse 5 ..................... 13Ć11, 13Ć27 Outside Cargo/High Mount Stop .... 90Ć10 Positive Temperature Coefficient (PTC) Fuse 7 ..................... 13Ć14, 13Ć30 Park (Front) .................. 92Ć2, 92Ć4 Switching Module ............... 13Ć32 Fuse 8 ..................... 13Ć15, 13Ć31 Park (Rear) .................. 90Ć10, 92Ć1 Power Steering Controller Fuse 9 ..................... 13Ć12, 13Ć28 Stop ......................... 90Ć4, 90Ć9 Assembly ...................... 13Ć32 Fuse 10 ..................... 13Ć8, 13Ć23 Turn ......................... 90Ć3, 90Ć5 Horn/Cigar Lighter ................... 44Ć1 Fuse 11 .................... 13Ć10, 13Ć25 Motor/Transaxle ...................... 26Ć1 Ignition Switch ................. 13Ć1, 13Ć16 Fuse 12 ........................... 13Ć8 Indicators: Fuse 13 .................... 13Ć11, 13Ć27 Radio .............................. 130Ć1 ABS ......................... 61Ć4, 61Ć9 Fuse 14 ..................... 13Ć8, 13Ć23 Traction Battery Charger .............. 18Ć1 Air Bag ........................... 61Ć4 Fuse 15 .................... 13Ć10, 13Ć25 Traction Battery Cooling Fan ........... 19Ć1 Auxiliary Battery ............... 61Ć1, 61Ć6 Fuse 16 ..................... 13Ć7, 13Ć22 Traction Battery Heaters ............... 18Ć2 Brake Warning ................ 61Ć3, 61Ć8 Fuse 17 ..................... 13Ć9,