DSF76D Self-Feeder Soldering Station Operation Manual Thank you for purchasing a Self-Feeder Lead Free Soldering Station. Please read this manual before operating the unit. Store this manual in a safe, easily accessible place for future reference. Page 1 Page CAUTION ! nameplate back of the unit) the back of nameplate cord. manner. danger. burned to the due temperature to room to cool shocks. to severe iron subject the otherwise or solder, cord. supply the to force and without ventilated. from damage. physical reach the of out and adults an ungrounded or use plug modify Don’t socket. grounded of a 3-terminal into powersupervision socket. under only appliance the children. Appliance shall only be used with rated voltage and frequency. 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Digital display, 17 Guide Tube Assembly ø0.8mm Using on the top of Tip adjusting with button, furthermore, design with automatic sleep and digital 18 Guide Tube Assembly ø1.0mm Using on the top of Tip calibration function, easy and prompt to use. Adopt step motor, feeding precise and 19 Guide Tube Assembly ø1.2mm Using on the top of Tip the precision is controlled optionally. Feeding speed and time, returning are all 20 Guide Tube Assembly ø1.4mm Using on the top of Tip adjustable and steady, reach to perfect soldering effect and high efficiency. One 21 Guide Tube Assembly ø1.6mm Using on the top of Tip hand operation, easy to solder. With the optimized combination, it works only with 22 Guide tube assembly ø0.6mm Using on the bottom of Tip Soldering Iron without Soldering Station. The Soldering Iron adopts high frequency 23 Guide Tube Assembly ø0.8mm Using on the bottom of Tip heating, rapid heat and recovery speed to realize lead free solder. 24 Guide Tube Assembly ø1.0mm Using on the bottom of Tip 25 Guide Tube Assembly ø1.2mm Using on the bottom of Tip SECTION 2 Specification 26 Guide Tube Assembly ø1.4mm Using on the bottom of Tip 27 Guide Tube Assembly ø1.6mm Using on the bottom of Tip Working voltage of heating element 36V/400KHZ 28 Feeder Tube (0.46m) ø0.6mm Range oftemperature 200ć~480ć 29 Feeder Tube (0.46m) ø0.8mm Temperature Stability ±2ć 30 Feeder Tube (0.46m) ø1.0mm Tipto Ground Potential <2mv 31 Feeder Tube (0.46m) ø1.2mm Tipto Ground Resistance <2¡ 32 Feeder Tube (0.46m) ø1.4mm Max Power consumption of unit 90W 33 Feeder Tube (0.46m) ø1.6mm Motor StepMotor 34 Feeder Tube (0.8m) ø0.6mm Feedingspeed About2.7mm/s~27mm/s (36°/s~360°/s) ø FeedingLength 0~150mm 35 Feeder Tube (0.8m) 0.8mm ø FeedingInterval Time 0~2.7s 36 Feeder Tube (0.8m) 1.0mm ReturningTime 0~0.9s(About 0~25mm Speed:360°/s) 37 Feeder Tube (0.8m) ø1.2mm FeedingMode Auto(1~9) / Manual(0) 38 Feeder Tube (0.8m) ø1.4mm Dia. of solder wire 0.6, 0.8, 1.0, 1.2 (mm) 39 Feeder Tube (0.8m) ø1.6mm Weight of solder wire usable İ1Kg (Roll) and Soldering tip. Put a new Soldering tip on heating element, and tighten nut. Note: To avoid scald, replacing whenPage it cools 23 down. Page 2 2. Replace Fuse recovery speed to realize lead free solder. Many kinds of soldering tips with long 1) Pull Power plug out of Power socket. service life can be optional and easy to use. 2) Take out the fuse holder on the rear side of the unit with screwdriver. * Digital display, Button adjustment, digital calibration and design with automatic 3) Remove the broken fuse and replace it with a new one sleep function. 4) Fix the fuse holder. * Auto and Manual Feeding Mode optional and the times adjustable. * Feeding Speed and Feeding Length and Feeding Interval Time adjustable, further more it is designed with Returning function to reduce solder wire consumption. * Two kinds of Feeder Tube can be chose, and easier and more convenient to using. Long tube with Manual Touch Switch is suitable for active soldering. Short tube is suitable for fixed soldering. * Both of Pedal switch and Manual switch can be use. * It is used as Lead Feed Soldering Irion. SECTION 18 Replaceable Part * ESD safe by design to avoid damaging sensitive element because of static. No. Parts Name Instruction 1 Pedal Switch SECTION 4 Panel Picture 2 Heating Element 90W 3 Soldering Iron 90W 4 Feeder Tube Assembly ˄0.46m˅ø0.6mm Display Window 5 Feeder Tube Assembly˄0.46m˅ø0.8mm Temperature Button 6 Feeder Tube Assembly˄0.46m˅ø1.0mm Digital Switch 7 Feeder Tube Assembly˄0.46m˅ø1.2mm 8 Feeder Tube Assembly˄0.46m˅ø1.4mm Power Switch 9 Feeder Tube Assembly˄0.46m˅ø1.6mm 10 Feeder Tube Assembly˄0.8m˅ø0.6mm 11 Feeder Tube Assembly˄0.8m˅ø0.8mm 12 Feeder Tube Assembly˄0.8m˅ø1.0mm 13 Feeder Tube Assembly˄0.8m˅ø1.2mm 14 Feeder Tube Assembly˄0.8m˅ø1.4mm SECTION 5 Combination SECTION 3 PageCharacter 22 Page 3 * Choose match Soldering Tip in accordance with Soldering Point. * Iron soldering adopts high frequency heating, K type sensor, rapid heat and * Choose Solder Wire Ring in accordance with Solder Wire diameter. or 2, pins 6&4 or 5. If it is not Ğ, the heating element and sensor are touching. * Choose Feeder Tube in accordance with Solder Wire diameter This will damage the P.W.B. * Choose Guide Tube Assembly in accordance with Solder Wire diameter. 2. Measure the resistance value ‘a’, ’b’, and ‘c’ to confirm that the lead wire are NOTE: Please fix on Solder Wire diameter when purchasing the unit, in not twisted and that the grounding wire is properly connected. order to match Feeder Tube Assembly and Solder Wire ring exactly. 3. To confirm that the clasp Ŀ is clasped with heating element ŀ. Item No. Part Name Instruction SECTION 6 Product picture and parts name 1 Nut 2 Tip Enclosure 8 7 3 4 3 Soldering Tip Refer to the last page 5 6 2 4 Nip Nipple 5 Cord Cover 1 6 Handle Cover 7 Handle 8 Terminal Board 9 Clasp 9 10 Heater Combination 11 Vibrator Switch 12 12 Pin 6 Connector Metal 13 Sensor Spring 14 Heating Element 15 Sensor Element 10 11 Main Unit SECTION 17 Replaceable Part Damageable part can be replaced by customers themselves. 1. Replace Soldering tip Screw off the metal nut of Soldering tip anti-clockwise and remove tip enclosure If the resistance value is not normal, replace the heating element. After replacing heating element, please check as follow.Page 4 SECTION 16 Check andPage replace 21 Heating Element 1. Measure the resistance value between pins 4&1 or 2, pins 5&1 or 2, pins 6&1 Disconnect the plug and measure the resistance value between the connecting plug pins as follows: If the values of ‘a’ and ‘b’ are outside the below value, replace the heating element (sensor) and /or cord assembly. If the value of ‘c’ is over the below value, remove the oxidization film by lightly rubbing with sand-paper or steel wool the points as Feeder Tube Assembly (0.8m Long Tube) 13 shown. 17 15 5 4 14 a.