Jaguar Land Rover Manufacturing Equipment Engineering Standard Plastic Man-rider Conveyor System Mechanical Standard Approved for use in BIW Yes 11/03/2019 Approved for use in T&F Yes 23.05.2018 Approved for use in Paint No Plastic Man-rider Carrier Advanced Manufacturing Revision Engineering Conveyor System Mechanical Version: Date: Page 1 of 33 Standards, Controls & Joining Standard Manufacturing Engineering JLR-MEES-TD-151 -009 22.06.2018 V1.1 Uncontrolled when printed Jaguar Land Rover Manufacturing Equipment Engineering Standard Revision History Date Name Issue Change Description 10/05/2017 Paul Morgan V0.1 New base line for standard 15/05/2017 Paul Morgan V0.2 Internal updates 28/06/2017 Aaron Tivey V0.4 Acronym change 03/07/2017 Aaron Tivey V0.4 Insert “Drive inverter location” section 04/08/2017 Paul Morgan V0.5 Format updates 18/10/2017 M Lishman V0.6 Format updates / List of figures 23/05/2018 Rodica Mirea V1.0 Updated MEES Format 22/06/2018 D.Olver V1.1 Removed reference to air requirements Plastic Man-rider Carrier Advanced Manufacturing Revision Engineering Conveyor System Mechanical Version: Date: Page 2 of 33 Standards, Controls & Joining Standard Manufacturing Engineering JLR-MEES-TD-151 -009 22.06.2018 V1.1 Uncontrolled when printed Jaguar Land Rover Manufacturing Equipment Engineering Standard Table of Contents 1 INTRODUCTION .......................................................................................................................................................... 5 1.1 ACRONYMS AND ABBREVIATIONS ........................................................................................................................................... 5 2 DESIGN GUIDELINES ................................................................................................................................................... 6 2.1 REGULATORY COMPLIANCE ................................................................................................................................................... 6 2.2 DESIGN STANDARDISATION ................................................................................................................................................... 6 2.3 ASSOCIATED JLR STANDARDS ................................................................................................................................................ 7 3 DESIGN REQUIREMENTS ............................................................................................................................................. 8 3.1 SYSTEM DESCRIPTION ........................................................................................................................................................ 10 3.1.1 Function ......................................................................................................................................................... 10 3.1.2 System Boundary ........................................................................................................................................... 11 3.1.2.1 Interfaces ....................................................................................................................................................................11 3.1.2.2 Drive inverter location ................................................................................................................................................11 3.1.2.3 Constraints: .................................................................................................................................................................11 3.1.3 Exclusions ....................................................................................................................................................... 12 3.1.4 Sequence of operations ................................................................................................................................. 12 3.2 FUNCTIONAL DETAIL .......................................................................................................................................................... 13 3.2.1 Common items ............................................................................................................................................... 13 3.2.1.1 Specifications ..............................................................................................................................................................13 3.2.1.2 Capacity .......................................................................................................................................................................13 3.2.1.3 Conveying line .............................................................................................................................................................13 3.2.1.4 Plastic mat top conveyor .............................................................................................................................................13 3.2.1.5 Plastic mat chains .......................................................................................................................................................15 3.2.1.6 Wear plates .................................................................................................................................................................16 3.2.1.7 Side guides ..................................................................................................................................................................17 3.2.1.8 Return rollers ..............................................................................................................................................................17 3.2.1.9 Intermediate frame .....................................................................................................................................................18 3.2.1.10 Processing stations .....................................................................................................................................................18 3.2.1.11 Inspection pits .............................................................................................................................................................18 3.2.1.12 Idler Brake drive and Tensioner Frame ......................................................................................................................18 3.2.1.13 Drive & Control Frame ................................................................................................................................................22 3.2.1.14 Catenary sag ................................................................................................................................................................27 3.2.1.15 Speed and Position Sensing ........................................................................................................................................28 3.2.1.16 Dimensional and geometrical tolerances, repeatability, measurement points and datum features ..........................28 3.2.1.17 Maintenance requirements ........................................................................................................................................28 3.2.1.18 Visual requirements ....................................................................................................................................................29 3.2.1.19 Fixing requirements ....................................................................................................................................................30 3.2.1.20 Performance requirements .........................................................................................................................................30 4 EQUIPMENT RFQ REQUIREMENTS .............................................................................................................................32 4.1 OVERVIEW ....................................................................................................................................................................... 32 4.2 WORKPIECE CHARACTERISTICS ............................................................................................................................................. 32 4.3 PRODUCTION REQUIREMENTS .............................................................................................................................................. 32 4.4 ENVIRONMENTAL CHARACTERISTICS ..................................................................................................................................... 33 4.5 USER CHARACTERISTICS ...................................................................................................................................................... 33 Plastic Man-rider Carrier Advanced Manufacturing Revision Engineering Conveyor System Mechanical Version: Date: Page 3 of 33 Standards, Controls & Joining Standard Manufacturing Engineering JLR-MEES-TD-151 -009 22.06.2018 V1.1 Uncontrolled when printed Jaguar Land Rover Manufacturing Equipment Engineering Standard Table of Figures FIGURE 1 – EXAMPLE OF A MAN-RIDER CONVEYOR SYSTEM > 10M LONG ............................................................................................ 8 FIGURE 2 – EXAMPLE OF MAN-RIDER CONVEYOR SYSTEM < 10M LONG .............................................................................................. 8 FIGURE 3 – EXAMPLE OF MAN-RIDER CONVEYOR LINE (MAIN CONVEYOR