® ICE PEAK MACHINE Operator’s Manual Release Date: July 24, 2003 Publication Number: M620202001OPR Revision Date: April 01, 2014 Revision: D Visit the Cornelius web site at www.cornelius.com for all your Literature needs. The products, technical information, and instructions contained in this manual are subject to change without notice. These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic, and mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and construction requirements are being met, in addition to the information contained in this manual. This Product is warranted only as provided in Cornelius’ Commercial Warrant applicable to this Prod- uct and is subject to all of the restrictions and limitations contained in the Commercial Warranty. Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal service conditions with respect to the Product, (2) improper volt- age, (3) inadequate wiring, (4) abuse, (5) accident, (6) alteration, (7) misuse, (8) neglect, (9) unau- thorized repair or the failure to utilize suitably qualified and trained persons to perform service and/or repair of the Product, (10) improper cleaning, (11) failure to follow installation, operating, cleaning or maintenance instructions, (12) use of “non-authorized” parts (i.e., parts that are not 100% compatible with the Product) which use voids the entire warranty, (13) Product parts in contact with water or the product dispensed which are adversely impacted by changes in liquid scale or chemical composition. Contact Information: To inquire about current revisions of this and other documentation or for assistance with any Corne- lius product contact: www.cornelius.com 800-238-3600 Trademarks and Copyrights: This document contains proprietary information and it may not be reproduced in any way without per- mission from Cornelius. This document contains the original instructions for the unit described. CORNELIUS INC 101 Regency Drive Glendale Heights, IL Tel: + 1 800-238-3600 Printed in U.S.A. TABLE OF CONTENTS Safety . 1 Safety Instructions . 1 Read and Follow all Safety Instructions . 1 Safety Tips . 1 Qualified Service Personnel. 1 Shipping And Storage . 1 Installation . 3 Connection To Main Power Supply . 5 Operation . 7 Preparing Product . 7 Programming Electronic Touch Pad . 8 Enter Time Programming on Initial Installation or in the Event of a Time Change 8 Setting Defrost Timer (Night Setting) . 9 Operate in Automatic Mode (with Defrost Timer Activated) . 9 Operate in Manual Mode (without Defrost Timer Activated) . 9 Setting the 12 or 24 Hour Display . 9 Setting the oF or oC Temperature Display. 10 Viewing the Bowl Temperature . 10 “FILTER CLEANING” Alarm. 10 “SYSTEM OVER TEMPERATURE” Alarm . 10 Traditional Rocker Switch Model . 11 Dispensing Product . 12 Consistency Adjustment. 12 Cleaning and Sanitizing Procedures . 13 Daily Cleaning . 13 Maintenance . 17 Removing and cleaning the filter (Weekly). 17 Cleaning the Condenser (Monthly) . 17 Replacing the Light Bulbs (As Needed) . 18 Lid Lights . 18 Rear Merchandiser Lights . 18 Seal Maintenance . 19 Bell Shaped Seal . 19 Spindle Bushing Seal . 19 To Replace Spindle Bushing . 19 Bowl Gasket (located at rear of bowl) . 20 O-Ring Maintenance . 20 Preventive Maintenance Checklist . 21 Preventive Maintenance (Every 3 to 6 Months) . 21 Optional Accessories . 22 Security Kit Installation. 22 Installing Locking Clip . 22 Auto Fill Installation and Operation . 22 Troubleshooting Guide . 25 Ice Peak Operator Manual SAFETY SAFETY INSTRUCTIONS Read and Follow all Safety Instructions Read and follow all safety instructions in this manual and on the machine (decals and labels). Read and understand all applicable OSHA (Occupation Safety and Health Administration) safety regula- tions before operating the machine. SAFETY TIPS • Carefully read all safety messages in this manual and safety signs on the machine. • Keep safety signs in good condition and replace missing or damaged safety signs. • Learn how to operate the machine and how to use the controls properly. • Do not let anyone operate the machine without proper training. • Keep your machine in proper working condition and do not allow unauthorized modifications to the machine. QUALIFIED SERVICE PERSONNEL CAUTION — Only trained and certified electrical, plumbing and refrigeration technicians should ser- vice this unit. ALL WIRING AND PLUMBING MUST CONFORM TO NATIONAL AND LOCAL CODES. SHIPPING AND STORAGE CAUTION - Refrigeration equipment must remain upright to avoid damage to the compressor. Always ship, carry, store, and handle the machine in an upright position to prevent the oil contained in the com- pressor from flowing into the cooling circuit. © 2003-2014, Cornelius Inc. - 1 - Publication Number: M620202001OPR Ice Peak Operator Manual Publication Number: M620202001OPR - 2 - © 2003-2014, Cornelius Inc. Ice Peak Operator Manual INSTALLATION 1. Cut the straps from the box and lift it up off the machine (see Figure 1). FIGURE 1 2. Positioning the machine: • The machine must be well ventilated. Leave an 8” (20 cm) clearance on the sides and back of the machine to allow proper ventilation (see Figure 2). • Avoid installing the machine near a heat source. Heat sources to avoid are: Ovens, coffee machines, cold or frozen beverage dispensers, or ice machines (equipment with compressors that expel hot air through its vents). • This machines should not be located near dust producing units such as a Powdered Cappuccino or Cocoa dispenser. • A room temperature between 59°F (15°C) and 77°F (25°C) is recommended. • The reversible (front to back) lit merchandising covers allow the operator to face the machine in either direction (Figure 2). FIGURE 2 ATTENTION: Remove the shipping pin, attached to tag located behind each bowl, before starting machines. 3. Remove Shipping Pin: A. Lift up and remove rear back-lit merchandiser panel (see Figure 3). NOTE: Some units may have dual rear back-lit merchandiser panels, these function in the same manner as the single panel rear merchandisers. B. Pull out each pin attached to each tag (see Figure 3). C. Replace rear back-lit merchandiser panel. FIGURE 3 © 2003-2014, Cornelius Inc. - 3 - Publication Number: M620202001OPR Ice Peak Operator Manual 4. Installing the Top Lid Merchandiser (requires Phillips head screwdriver): A. Unplug the cord to the lid and remove the lid from the machine. B. Remove the 4 hole plugs over the front (2) screws middle (near rocker switch) and back screws then remove these 4 screws with a Phillips head screwdriver. Remove the black top part of the cover from the clear plastic base (see Figure 4.) FIGURE 4 C. Slide the merchandiser header around the outside edge of the lid’s clear plastic base. Position bottom edge of header in grooved area (see Figure 5). D. Reassemble the black top cover onto the clear plastic base. The top edge of header should slide into black top cover grooved area (see Figure 5). Replace the screws. Replace the hole plugs (the angled plug goes in the rear hole, and the two large plugs go in the two front holes and the small plug goes in the center hole by the rocker switches). E. Replace assembled lid on machine and reattach cord. FIGURE 5 5. Installing the Rear Back-lit Merchandiser: A. Bend or pinch any existing artwork in the middle of the back- lit merchandiser and pull it from the rear merchandising dis- play casing (see Figure 6). B. Slide the left corner edges of the new art into the left top and bottom casing edges. C. Bend the art slightly and insert the right side of art into the FIGURE 6 right top and bottom casing edges. D. Smooth out art until all edges are properly inserted into the casing. Publication Number: M620202001OPR - 4 - © 2003,-2014, Cornelius Inc. Ice Peak Operator Manual CONNECTION TO MAIN POWER SUPPLY ATTENTION: Before inserting the plug into the electrical outlet, carefully read the following the precautions. • The electrical safety of this machine can only be achieved if the machine is properly connected to a grounded, electrical receptacle that is in compliance with current national safety standards. The manufacturer cannot be held responsible for damage and/or injury caused by failure to connect the unit to an appropriate source of power. Electrical Information for the 1 Bowl Unit 115V/60Hz 920 watts 8 amps 15 amp circuit breaker 220V/60Hz 874 watts 3.8 amps 15 amp circuit breaker 230V/50Hz 530 watts 2.3 amps 10 amp circuit breaker Electrical Information for the 2 Bowl Unit 115V/60Hz 1320 watts 13.8 amps 20 amp circuit breaker 220V/60Hz 1840 watts 8 amps 15 amp circuit breaker 230V/50Hz 940 watts 7.3 amps 10 amp circuit breaker Electrical Information for the 3 Bowl Unit 115V/60Hz 1817 watts 15.8 amps 20 amp circuit breaker 220V/60Hz 2415 watts 10.5 amps 15 amp circuit breaker 230V/50Hz 1420 watts 10.5 amps 15 amp circuit breaker NOTE: For a safe and correct installation, connect the unit to a dedicated outlet/circuit breaker. U.S.A. cord plug supplies with unit: • 1 Bowl 115V 15 Amp Plug • 2 Bowl 115V 20 Amp Plug • 3 Bowl 115V 20 Amp Plug ATTENTION: Altering the cord or plug will void the warranty. • Do not alter the cord or plug in any way. • The entire length of the power supply cord must not, in any way, be compressed (bent or bunched together) nor may extension cords be used.