Website: www.fermentor.co.in Food Beverages Textile Leather Agriculture Bio Pharma Effluent Treatment Enzyme : INTRODUCTION Protecting ecology is our duty. We are thus protecting our future generation. Waste water treatment has assumed great significance in today’s context where protecting the environment is a prime concern. The main objective of waste water treatment is to treat the effluent before it is discharged so that the environment is not polluted. Waste water treatment in general refers to treatment of suspended and floatable material, treatment of biodegradable organics and the elimination of pathogenic organisms. The contaminants in waste water are removed by physical chemical and biological means. These organisms are effectively removed by an enzyme called ENVIRO NZYME. ROLE OF AN ENZYME? An enzyme is a chemical catalyst that breaks up long, complex waste molecules (Hydrolytic reaction) into smaller pieces, which can then be digested directly by the bacteria. Enzymes are manufactured and used by bacteria in order to digest waste. ENVIRO NZYME – G a dry free flowing powder is a concentrated source of hydrolytic enzymes and eight strains of natural bacteria that are genetically capable of producing concentrations of enzymes in waste treatment systems under aerobic and anaerobic conditions. ENVIRO NZYME –G is used for reducing the BOD, COD levels as well as reducing the sludge volumes odour and colour in the effluent and sewage treatment plants. APPLICATION: This product finds application in industries like Agro Breweries & Distilleries Coffee & Tea estates Dairy Food Processing Hotel Leather Wheat gluten Paper Pharmaceutical Sugar Textiles Wonderzyme Municipal & Industrial waste treatment. WHERE THE ENZYME TO BE USED? The areas in which the ENVIRO-NZYME-G, is used are: Oxidation Lagoons Sludge Pits Grease Traps Aeration Tanks Imhoff Tanks Digestors(Aerobic & Anaerobic) Septic Tanks Clarifies Trickling Filters Collection \systems WHAT DOES ENZYME DO? ENVIRO NZYME-G,when added helps to Remove odour Sludge volume will be reduced more, as more solids are digested. Sludge will be easier to pump, process and dewater, and will have less odour too. The capacity of the system will be effectively increased, because more waste can be processed, more efficiently,in lesser time. The whole system will be able to absorb the shock of toxic influent. Easier to balance the treatment system. Bacterial Oxidation of the liquid phase will be faster and more complete Digesters will operate evenly and uniformly, easier planning and routine waste. Effluent water standards will be met more consistently, helping to maintain a clean environment and safe drinking water for the population. DOSAGE Dosage rate will vary with retention times, BOD/COD ranges, water temperature, pH, sludge builtup and pond depth. Initial treatment of any waste system should be eight times the volume of ENVIRO NZYME-G. Normal preventive maintenance* in oxidation, lagoons, digesters, sludge pits, clarifiers, imhoff tanks and collection system is 2ppm of ENVIRO NZYME-G per day. The 2ppm is determined by the total weight of the waste water in the system. For one lakh litres of effluent, use 200 gms of enzyme per day. The normal preventive maintenance rates are based on the following criteria. Minimum retention time of 5 days. BOD ranges of 1150 to 250 ppm. pH of 6.5 to 7.5 Note: If the product is to be used in a waste treatment system with almost continuous flow and with hydraulic retention of less than 24 hrs,the dry products may be soaked in luke warm water at 30C for 8 hrs in 1% water solution to fully activate the biological components of the products and to allow the bacteria to get a quick start when introduced into the system. Soaking period of over 10-12 hrs are recommended. In multiple – level applications, it is recommended that ENVIRO NZYME-G be applied at the lowest level first. Start at the bottom or end of the system from floor to floor or from section as appropriate. The reason for this is that where ENVIRO NZYME-G to be applied at the top or beginning of the system, the waste material washed away might cause problems in the lower portion of the system unless this portion is already cleared. During normal preventive maintenance, the point of application should be in an area which allows the product the max. time in the system. HOW TO ADD THE ENVIRO NZYME-G INTO THE SYSTEM? ENVIRO NZYME-G should be activated by mixing them in a bucket of warm water (not hot water) for few minutes. Pour the slurry into the system at a point where normal water flow will disperse it evenly. The best way is to pour it into the waste stream inside the plant, or just before it flows out into the waste stream inside the plant, or just before it flows out into the pond. If this is not possible, pour it directly into the middle of the pond, or around the perimeter. WHEN SHALL THE RESULTS BE ACHIEVED? Bad odours and sludge accumulations take wonths and years to build up, and it will take some time to get rid of them. Begin the treatment with double the normal weekly dosage for a period of 3 to 4 weeks. After this start up period, one will begin to see significant improvements, and can cut back to normal weeklydose. Severe accumulation of sludge may take one or more years to get eliminated. WHY TO HAVE A CONTINUOUS TREATMENT? The bacteria in these products are very efficient at digesting waste-many time better then the natural bacteria. However, they are not as “strong” as the natural bacteria. If the treatment is stopped, the natural occurring bacteris are undesirable because they work slowly, produce odours and can be pathogenic. WHICH OF THE DISINFECTANT CAN KILL BACTERIA? Solutions: Do not chlorinate frequently. On application increase the dosage of ENVIRO NZYME-G. OPERATIONAL PARAMETERS ENVIRO NZYME-G contains a complex of bacteria and enzymes which perform in an adqueous solution within the following parameters: pH Dissolved Oxygen optimum 7.0 optimum 2ppm minimum 5.0 minimum 1 ppm maximum 9.0 (Should not be too acidic) Carbon/Nitrogen Temperature Ratio(C/N) optimum 30C Optimum 10:1 minimum 10C Maximum20:1 maximum 40C Negative effects on the biological growth rates are possible in the presence4 of varying concentrations of heavy metal in the adeeous solution (less than 20 ppm) Residence time or the time biology needs to acclimatize to break down the organic waste is 5 days. PRODUCT SPECIFICATION BACTERIA COUNT Aerobic Bacteria Min 1.5 billion colonies/gm Anaerobic Bacteria Min 2.5 billion colonies/gm Facultative Bacteria Min 2.0 billion colonies/gm Total plate Count Min 6.0 billion colonies/gm E.Coli Absent in 0.1 gm Salmonella Absent in 25 gm Toxins Absent in 0.1 gm APPEARANCE Medium tan, free flowing granular powder with a yeasty odour. STORAGE AND HANDLING For a longer Shelf life keep in a dry storage area under 38C. Shelf life under these conditions estimated to be in excess of one year. Temperature: More effective in our tropical lands Avoid inhalation of dust and eye contact. Not for food use nor for contact with food preparatory surfaces o equipment. Enzyme Products & Solutions Collapse All | Expand All Food o Bakery o Ice Cream Beverages o Brewery o Juice o Wine o Starch o Sugar Textile Leather Agriculture o Animal Feed o Agriculture Growth Enzyme Bio Pharma Waste water solutions o Effluent water treatment o Detergent Food : Our team of dedicated researchers constantly strives on innovating newer products to help in maximizing output while enhancing quality. Our solutions provide many advantages, including higher quality products, energy efficiency, and a safer working environment. Processing equipment also lasts longer since the milder conditions reduce corrosion. Bakery : With an increasing consumer desire for natural products and better mouth feel,food manufacturers should use enzymes or yeast instead of additives to improve their products. Enzymes have a multitude of benefits.From the consumer angle they can extend shelf life of goods from three to 10-14 days, dependent on the product and recipe.They have the ability to strengthen the stability of the dough. During proofing and transportation on belts inside the bakery dough should not collapse due to the mechanical stress and you can apply enzymes to give it certain strength.Enzymes also help to correct the flour to give it a consistent baking performance, independent of the fluctuating flour quality. Bakery Solutions: Glucose Oxidase Xylanase Alpha Amylase DIACETYL TARTARIC ACID ESTER OF MONO-DIGLYCERIDES (DATEM) SODIUM STEAROYL LACTYLATE (SSL) CRACKER-ZYME (Biscuit Enzyme) COOKIZYME P Wheat gluten SOYA FLOUR PAN RELEASE P.G.P.R. Puffzyme Wonderzyme Whey Protein PAPAIN Ice creams : Ice cream enzymes provide the best solution for our consumers. They help reduce ice crystals and enhance the flavor of the product. Resulting in richer & creamer ice cream. Ice Cream Solutions: Cremozyme series Softy mix Thickzyme Beverages : Enzymes are the key to maintaining sustained high quality in the beverage indutries. Revolutionary solutions are your key to cost savings, increased outputs, and consistent quality. We at EIPL, constantly create and innovate solutions that combine profitability with sustainability helping your business to grow. Brewery : Profit from the power of enzymes and sharpen your competitive edge with cost-effective production, optimal raw material use and higher yield. That is why our brewery solutions focuses on increasing performance with local raw materials; helps in boosting quality; aids in increasing consistency in mashing process and adjunct cooking; whileimproving mash separation and beer filtration with increased fermentabilityand controlled attenuation. Whether it is achieving consistent attenuation or developing a brand extension with light and low- calorie claims, our team of experts is ready to help and recommend required solutions in achieving your desired goals.