TRUCK THERMAL SYSTEMS AUTOMOTIVE SYSTEMS Every time ... we are there with you More than 580 High-quality your truck to ensure reliable engine Engine Cooling & Climate System drives... cooling and climate control. Components for Trucks Every truck needs reliable cooling whilst at the same time, being a for the engine – every driver needs market educator for technical insight a proper working climate. To make into the thermal systems field. sure that these crucial criteria of the commercial vehicles’ universe Focusing on product improvements Interior are fulfilled, Nissens has developed and design excellence, we can offer Blower one of the most comprehensive our IAM partners, the commercial Air intake ranges of engine cooling and air vehicles market, a selection of and air conditioning parts for trucks. thermal components, characterized distribution by reliable thermal performance and As we understand the significance of trouble-free operation. Furthermore, durability and performance, all our our attractive commercial package truck products are manufactured to with numerous ‘First Fit’ and ‘First match the strictest OE requirements to Market’ products will secure you with a high level of dedication for and your partners the right position every single detail – and every single to grow and develop your truck parts product. business. Over the last years, Nissens has Every time your customer’s truck is invested a significant amount working, and the climate system is of resources in research and engaged, Nissens is right there to development of thermal system cool. With a comprehensive program components for the truck segment. of key components for all cooling Condenser Years of thermal know-how needs, we enable your customers’ AC system and manufacturing experience truck fleet to operate - and your performance enable us to meet the emerging business to move! market need for a comprehensive range of high-quality air conditioning Experience the difference. and engine cooling spare parts, Radiator Engine cooling Know-How Quality Manufacturer, reengineering and The best raw materials, design Fan & critical component improvement, that matches OE, advanced life wide product range and performance test series Fan Clutch Radiator and condenser function support experience the real Easy installation Durability Product features reducing & Performance installation time, professional Special features to improve the knowledge sharing to avoid product lifespan, supreme thermal difference common installation problems, performance product test series excellent product catalogues ... we are there with you More than 580 High-quality to ensure reliable engine Engine Cooling & Climate System cooling and climate control. Components for Trucks Heater Warm air production Interior Evaporator Blower Cold air production Oil Cooler Air intake Gearbox/engine and air oil cooling distribution Expansion Tank Refrigerant management & distribution Condenser AC system performance Radiator Engine cooling Fan & Fan Clutch Radiator and condenser function support Intercooler AC Compressor Turbo-charged Heart of the AC system air cooling Receiver Dryer / Accumulator System protection Radiator Heat exchanger - essential for the engine thermal control The radiator is placed frontally in the vehicle and typically, other heat exchangers in the engine compartment, such as the intercooler or condenser, are attached to it. The role of the radiator is essential for the cooling of combustion engines. In such engines, there may be as many as 6,000 fuel explosions per minute, each generating 1,500 °C temperature. The cooling liquid circulates through a cooling jacket down to the engine block, down the engine block and the engine equipment such as pistons, valves, gaskets, rings, engine head etc. The circulating coolant receives the combustion heat, cools down again flowing throughout the radiator that exchanges its heat with the atmospheric air. Important to know OE Matching Designed, manufactured and thoroughly tested to match OE product quality. • Scale, which precipitates from water applied Quality Packaging with easy handling and excellent instead of a proper coolant, may block the radiator protection against transport damages. core, limiting the coolant flow. Sediment and Nissens radiators are submitted to corrosion, grime from poor quality coolants, wrong coolant vibration, pressure-impulse, thermal mixtures or residues of cooling system leak stops expansion and thermal performance tests. will also accumulate in the radiator tubes, limiting flow, thus deteriorating its operation. Easy Perfect finish and product fit, enabling a Installation quick and smooth product installation. • Thermostat failures are often the cause for improper cooling system operation. Reliability Supreme thermal performance and • Due to the frontal placement, the radiator is extended lifespan thanks to a number & Performance of special features, improving critical particularly exposed to light mechanical damages components of the radiator. (insects, stone chipping, high-pressure water cleaning), causing leakages. Competitive Highly competitive product range, covering popular European trucks. The program • A leaking, or non-performing radiator, will expose Range includes +220 radiators, covering almost the engine to an excessive thermal overload and 1,200 OE numbers and +1,500 truck in extreme cases cause it to seize. models. Thermal Stress PROGRAM FOR Resistance TRUCKS Reinforced plastic tanks enriched by fibreglass (PA66- GF30) and produced with no recycled plastics. Truck radiators available with and without mounting frame Perfect Fitting Corrosion protected, Perfect finish in every detail such galvanized mounting as water tanks, connections, frame. threads, bolts, gaskets, mounting Supreme brackets, etc. This enables a quick Durability and Thermal and trouble-free installation. Performance Cores equipped with double-folded fins, reinforcing the fins against mechanical damages as well as increasing the total heat exchanging surface. Highest Quality Raw Materials and Modern Technologies Sturdy, durable and highly performing core construction produced with advanced aluminium brazing technology – controlled atmosphere brazing (CAB). Critical Components Top quality raw materials. Truck Precision radiators aluminum sourced solely from Advanced technology and European suppliers. precision in welding of complex water tank elements, ensuring a long and trouble-free operation. Enhanced Pressure Impulse Stress Resistance Specially designed metal profile installed between mounting frame and the radiator core to ensure enhanced durability of the radiator construction. Thermal Expansion Resistance Specially designed side panels with cuts to lower the influence of thermal expansion on the core construction. Improved design of frame bolts. Nissens’ pin-bolts ensure much higher flexibility to the radiator construction when exposed to thermal expansion effects. Nissens’ pin-bolts are also delivered with no-frame radiators for selected models. Intercooler Heat exchanger boosting air-charged engines The intercooler significantly improves the combustion process in turbo-charged systems, thus increases engine power effect. The key role of the intercooler is to reduce the temperature of the hot air compressed by the turbocharger, before reaching the engine’s combustion chamber. This has a distinctive impact on the charge effect as the cooled air has a much higher density in terms of air molecules per cubic centimeter. This has a significant impact on the charge effect, as the cooled air provides a remarkably better engine output. Important to know OE Matching Designed, manufactured and thoroughly tested to match OE quality. Nissens Quality intercoolers are submitted to corrosion, • A malfunctioning intercooler causes engine vibration, pressure-impulse, thermal efficiency drop and can lead to serious expansion and thermal performance tests. damage of the turbocharger, exhaust filters Packaging with easy handling and excellent (DPF/FAP) or the entire engine. protection against transport damages. Perfect finish and product fit, enabling a • Pay attention to symptoms of a defective Easy quick and smooth product installation. or leaking intercooler such as noticeable Installation drop of engine power effect, increased fuel consumption or unnatural smoke from the Supreme thermal performance and exhaust system. Reliability extended lifespan thanks to a number & Performance of special features applied for Nissens • Intercoolers must always be replaced intercoolers. after the vehicle’s turbocharger has failed and whenever a new turbo is installed. Competitive Nissens’ truck intercoolers program includes Carbonized oil and metal chips from the more than 70 items, covering almost 400 damaged turbo may clog the intercooler Range OE numbers and +1,150 European truck channels, causing the newly installed turbo models. to fail. PROGRAM FOR TRUCKS Excellent Cooling Performance Tubes equipped with turbulators. ensuring better air flow and larger surface to exchange the heat. Compact fin construction with louvres increasing the heat exchange. Perfect Finish in Every Detail Connections and mounting points are designed with a complete fit for the vehicle layout, enabling a firm and easy installation. Thermal Stress Resistance Specially designed side panels with cuts to lower the influence of thermal expansion on the core construction. Durability All Nissens’ truck intercoolers are custom-welded, ensuring an exceptional strong and durable