Perfetti Van Melle India Private Limited (PVMIPL) EXECUTIVE SUMMARY OF DRAFT ENVIRONMENTAL IMPACT ASSESSMENT (EIA) REPORT For Proposed establishment of 1×3.7 MW power plant in the existing Perfetti Van Melle India Pvt. Ltd., factory at Karanai Puducheri Village, Chengalpattu Taluk, Kancheepuram District, Tamil Nadu. Environmental Consultant ABC TECHNO LABS INDIA PRIVATE LIMITED CHENNAI Executive Summary EXECUTIVE SUMMARY 1. Introduction M/s. Perfetti Van Melle India Private Limited (PVMIPL) is India's leading manufacturer and supplier of Confectionary products. Now, PVMIPL has proposed to establish the 1×3.7 MW coal based power plant at their existing facility located at Survey Nos. 5/3B,7/2 etc., Karanai Puducheri village, Chengalpattu Taluk, Kancheepuram District, Tamil Nadu. Since the facility is proposed for the production of power using coal based Thermal Power Plant, it requires Environmental Clearance from State Environment Impact Assessment Authority (SEIAA)/Ministry of Environment and Forest (MoEF) under Category ‘B’ in the Schedule 1 (d) of EIA Notification 2006 to commence this establishment. In this regard, M/s. Perfetti Van Melle India Private Limited (PVMIPL) has appointed M/s. ABC Techno Labs India Private Limited who is accreditated by National Accreditation Board for Education and Training (NABET) - Quality Council of India (QCI) to conduct Environmental Impact Assessment study for the proposed project. The draft EIA report has been prepared based on the guidelines prescribed under EIA notification, 2006 and Terms of References (ToRs) issued by State Environment Impact Assessment Authority (SEIAA) vide Letter No.: SEIAA, TN/F.No.1034/M-XXXX/TOR-135/2013 dated 03-06-2013.The details of Environmental Impact Assessment study is summarized hereunder. 2. Location of the project The proposed establishment will be carried out within the existing factory premises of Perfetti Van Melle India Private Limited located at Survey Nos. 5/3B,7/2 etc., Karanai Pudhucheri Village, (Kattankulathur Block) Chengalpattu Taluk, Kancheepuram District - 603 202. The general location of the project area is represented in Figure 1. 1 September, 2013 Figure Figure 1 – The map showing showing map The 2 the Location of the project site E E x x e e c c u u t t i i v v e e S S September u u m m m m a a r r y y , 2013 Executive Summary 2.1. Environmental Settings of the project site The environmental settings of the project site are presented in Table 1. The topo map of the project site covering 10 km radius from the project site is given in Figure 2. Table 1 –Environmental Setting of the Project Site S. No. Particulars Details 1 GPS Co-ordinates of the project Latitude Longitude Corner A 12°51'16.56"N 80° 4'44.25"E Corner B 12°51'13.32"N 80° 4'48.95"E Corner C 12°51'4.44"N 80° 4'45.40"E Corner D 12°51'6.48"N 80° 4'39.11"E 2 Site Elevation above MSL 29 m 3 Topography Plain 4 Present land use at the site Industrial Use Zone 5 Nearest highway National Highway 45 – 1.0 km (W) 6 Nearest railway station Urapakkam Railway Station – 1.7 km (NW) 7 Nearest airport Chennai International Airport – 16.5 km (NE) 8 Nearest town / city Town - Urapakkam – 0.5 km (NW) City - Chennai Metropolitan Development Authority (CMDA) Limit – 2.6 km 9 Water body Adayar River – 4.7 km (SSW) KaranaiPudhucherri Lake – 0.25 km (W) Urapakkam Lake – 1.3 km (NNE) Oonamanchery Lake – 1.1 km (E) Guduvanchery Lake – 2.3 km (SW) Mannivakkam Lake – 3.0 km (NW) Potheri Lake - 5.0 km (SSW) Kavanur Lake – 5.8 km (SW) Selaiyur Lake – 8.4 km (NE) Sithalambakkam Lake – 12.5 km (NE) Manimangalam Lake – 6.4 km (NW) Chembarambakkam Lake – 14.0 km (NW) 10 Nearest Port Chennai Port – 40.0 km 3 September, 2013 Executive Summary S. No. Particulars Details 11 Archaeologically important places Nil in 10 Km radius 12 National parks / Wildlife Nil in 15 Km radius Sanctuaries/Eco sensitive zones as per Wild Life Protection Act, 1972 13 Reserved / Protected Forests Vandalur Reserve Forest – 3.8 km (N) Gudalur RF – 2.1 km (SSW) Kumizhi RF – 2.8 km (SSE) Nanmangalam RF – 12.1 km (NE) Mambakkam RF – 7.8 km (ESE) Taiyur RF – 12.5 km (SE) 14 Seismicity Seismic zone-III as per IS-1893 (Part-1) – 2002 15 Defense Installations Tambaram Air Force Station – 6.0 km (NNE) 4 September, 2013 Executive Summary Figure 2 – Topo Map of the Project Site covering 10 km radius 5 September, 2013 Executive Summary 3. Project Description The proposed project is the establishment of 1×3.7 MW of coal based thermal power plant in the existing industrial facility of production of Sugar Confectionary products to cater to the power demand of the industrial facility. The total power requirement of the existing plant is about 3200 KW which is being sourced from Tamil Nadu Generation and Distribution Corporation Limited (TANGEDCO) and supplemented power generated from DG sets. PVMIPL has proposed to establish 1×3.7 MW power plant to meet the power requirement of industrial operation. The details of proposed and existing operation are given in Table - 2. Table 2 - Production Capacity (Before & After Expansion) Capacity of Operation S. No. Name of the products Existing Proposed Additional After Expansion Sugar Confectionary 120 -- 120 1. Products (Tons per Day)* 2. Power generation (MW) -- 3.7 3.7 3.1. Proposed process of power generation PVMIPL considers the installation of the Boiler (25 TPH), catering the requirement of both steam and power for the process plant. The required quantity of process steam will be extracted from the steam turbine at required pressure level and will be given to the process consumption points. The existing boilers which are generating stream for process will be act as a stand-by. The main fuel for the new boiler (25 TPH) is 100% Imported coal (GCV - 3910kcal/kg) with a flexibility in the boiler design for burning bio-mass and natural gas to the maximum extent suiting the availability and the operating economics. 6 September, 2013 Executive Summary Figure 3 – Site Layout of the proposed project 7 September, 2013 Executive Summary 4. Salient Features of the Project Item Details Description Project Establishment 1×3.7 MW coal based thermal power plant in the existing Proposal production unit of sugar confectionary products. Land It will be established in existing factory facility. PVMIPL have adequate land Requirement (15.34 Acres) for expansion. There is no need of procurement of additional land. Man power The existing man power - 300 Nos. (Including contract workers) requirement The additional man power - 50 Nos. Power Source - Tamil Nadu Generation and Distribution Corporation Limited requirement (TANGEDCO) & Source Exiting power requirement - 3200 KW Auxillary Power requirement for power plant – 560 KW Total power requirement after expansion – 3760 KW Backup Available DG sets – 5 Nos. (3 ×1500 KVA and 2×380 KVA) power No additional DG set for expansion supply Water Source - Karanai Pudhuchery Panchayat & Ground Water requirement Existing Fresh water requirement – 380 KLD & Source of Fresh water requirement after expansion – 630 KLD supply Wastewater S. Waste Generation quantity in Treatment System generation No. water KLD and Type Existing After Existing After Expansion treatment expansion 1. Sewage 35.0 35.0.0 Existing combined Wastewater Treatment System is adequate for 2 Trade 174.0 248.0 treatment Effluent Disposal of The treated wastewater is being reused for Green belt development and Cooling Treated tower make up to achieve Zero Liquid Discharge (ZLD) system. It will be wastewater continually and successfully maintained. 8 September, 2013 Executive Summary Air S. Air Pollution Control Name of the Source Pollution No. Measures Control Measures Existing 1. Boiler (2 TPH) Dust Collector with Stack 2. Boiler (3 TPH) Dust Collector with Stack 3. Boiler (4 TPH) Wet Scrubber with Stack Boiler (10 TPH) Cyclone separator with bag 4. filter and stack Process section Bag filter arrangement to 5. collect sugar dust Process section Bag filter arrangement to 6. collect sugar dust 7. DG set – 1500 KVA Stack 8. DG set – 2 Nos of 1500 KVA Stack 9. DG set – 2 Nos. of 380 KVA Stack Proposed 10. Boiler (25 TPH) ESP with Stack Solid waste Quantity of generation generation S. Proposed Type of Waste Disposal method & No. Existing Expansion Management (Change) Hazardous Waste 1 Solids from MEE 5.5 TPD 6.5 TPD Mixed with briquettes and used as fuel for boilers 2 Spent / used oil 6.2 TPA 6.2 TPA Disposed to CPCB authorized recyclers 3 Waste cloth 2.2 TPA 2.2 TPA Disposed to CPCB containing oil authorized recyclers Non - Hazardous Waste 1 Bio-Degradable 1.0 TPM 1.2TPM Biodegradable waste waste mixed with sludge 2 Sludge from DAF 0.5 TPD 0.5 TPD from DAF and composted by Vermi- composting & Used as manure for green belt development 3 Recyclables 0.35 TPM 1.0 TPM Disposed to Authorized recyclers 4 Inert Materials 0.5 TPM 1.3 TPM Landfill 9 September, 2013 Executive Summary 5 WWTP sludge 0.5 TPD 0.5 TPD Used as manure for from Biological green belt Treatment System development 6 Fly Ash 1.5 TPD 5.7 TPD Disposed to Cement Industries and Brick Manufacturing unit. Capital Cost Rs. 2820 lakhs of the project 4. Description of Environment Primary baseline environmental monitoring studies were conducted during three (3) months from May 2013 to July 2013 and details are as follows: i. Meteorology The maximum and minimum temperatures recorded during the study period are 40°C and 23°C.