2013 CC Quick Reference Specification Book 2013 Volkswagen CC Quick Reference Specification Book TABLE OF CONTENTS General Information ...................................................... 1 Decimal and Metric Equivalents ...........................................1 Tightening Torque .................................................................2 Warnings and Cautions ........................................................4 Vehicle Identification ..................................................... 9 Vehicle Identification Number (VIN) Location ..........................9 VIN Decoder ..........................................................................10 VIN on Longitudinal Member Extension ................................11 Vehicle Data Label .................................................................12 Sales Codes ................................................................. 13 Engine Codes ........................................................................13 Transmission Codes ..............................................................13 Vehicle Lifting .............................................................. 14 Hoist and Jack Mounting Points Front ...................................14 Rear .......................................................................................14 ENGINES Engine Mechanical – 2.0L CBFA, CCTA .................... 15 General, Technical Data .....................................................15 Engine Number Location .......................................................15 Engine Data ...........................................................................16 Engine Assembly – 2.0L CBFA, CCTA ...............................17 Fastener Tightening Specification .........................................17 Crankshaft, Cylinder Block – 2.0L CBFA, CCTA .................18 Cylinder Block Bearing Shell Identification ............................18 Bearing Cap Bearing Shell Identification ...............................20 Fastener Tightening Specifications ........................................21 Crankshaft Dimensions .........................................................21 Piston Ring End Gaps ...........................................................21 Piston Ring Clearance ...........................................................22 Piston and Cylinder Dimensions ............................................22 Accessory Assembly Bracket Tightening Specifications ........23 Sealing Flange Tightening Specifications ..............................24 Crankshaft Assembly Tightening Specifications ....................25 Cylinder Head, Valvetrain – 2.0L CBFA, CCTA ..................26 Fastener Tightening Specifications ........................................26 VW CC Quick Reference Specification Book • September 2012 i Valve Dimensions ..................................................................27 Compression Pressures ........................................................27 Cylinder Head Tightening Specifications ...............................28 Cylinder Head Cover Tightening Specifications ....................29 Crankcase Ventilation Tightening Specification .....................30 Upper Timing Chain Cover Tightening Specifications ...........30 Lower Timing Chain Cover with 15 Bolts Tightening Specifications ..................................................................31 Lubrication – 2.0L CBFA, CCTA .........................................32 Fastener Tightening Specifications ........................................32 Upper Oil Pan Tightening Specifications ...............................32 Lower Timing Chain Cover with 15 Bolts Tightening Specifications ..................................................................33 Lower Oil Pan Tightening Specifications ...............................34 Oil Separator Tightening Specification ..................................35 Cooling System – 2.0L CBFA, CCTA ..................................35 Fastener Tightening Specifications ........................................35 Coolant Pump Tightening Specification .................................36 Fuel Supply – 2.0L CBFA, CCTA ........................................37 Fastener Tightening Specifications ........................................37 Turbocharger, G-Charger – 2.0L CBFA, CCTA ...................38 Fastener Tightening Specifications ........................................38 Turbocharger Tightening Specifications ................................39 Exhaust System – 2.0L CBFA, CCTA .................................40 Fastener Tightening Specifications ........................................40 Multiport Fuel Injection – 2.0L CBFA, CCTA .......................40 Technical Data .......................................................................40 Fastener Tightening Specifications ........................................41 Ignition – 2.0L CBFA, CCTA ...............................................42 Technical Data .......................................................................42 Fastener Tightening Specifications ........................................42 Engine Mechanical – 3.6L CNNA ................................ 43 General, Technical Data .....................................................43 Engine Number Location .......................................................43 Engine Data ...........................................................................44 Engine Assembly – 3.6L CNNA ..........................................45 Fastener Tightening Specifications ........................................45 Crankshaft, Cylinder Block – 3.6L CNNA ...........................47 Allocation of Crankshaft Bearing Shells for Cylinder Block ...47 Cylinder Block Identification ..................................................47 Crankshaft Identification ........................................................48 ii VW CC Quick Reference Specification Book • September 2012 Fastener Tightening Specifications ........................................50 Accessory Bracket Bolt Tightening Specifications .................51 Piston Ring End Gaps ...........................................................52 Piston Ring Clearance ...........................................................52 Piston and Cylinder Dimensions ............................................52 Cylinder Head, Valvetrain – 3.6L CNNA .............................53 Fastener Tightening Specifications ........................................53 Compression Pressures ........................................................53 Valve Dimensions ..................................................................54 Intake valve ...........................................................................54 Exhaust valve ........................................................................54 Crankshaft Dimensions .........................................................54 Reworking the crankshaft is not permitted. ...........................54 Cylinder Head Tightening Specifications ...............................55 Camshaft Bearing Cap Tightening Specifications .................56 Cylinder Head Cover Tightening Specification ......................57 Sealing Flange to Cylinder Block Bolt Tightening Sequence and Specifications ..........................................................58 Lubrication – 3.6L CNNA ....................................................59 Fastener Tightening Specifications ........................................59 Cooling System – 3.6L CNNA.............................................59 Fastener Tightening Specifications0 ......................................59 Fuel Supply – 3.6L CNNA ...................................................60 Fastener Tightening Specifications ........................................60 Exhaust System, Emission Controls – 3.6L CNNA .............60 Fastener Tightening Specifications ........................................60 Multiport Fuel Injection – 3.6L CNNA..................................61 Technical Data .......................................................................61 Fastener Tightening Specifications ........................................61 Ignition – 3.6L CNNA .........................................................62 Ignition Technical Data...........................................................62 Fastener Tightening Specifications ........................................62 TRANSMISSIONS Manual Transmission – 02Q ....................................... 63 General, Technical Data .....................................................63 Transmission Identification ....................................................63 Codes Letters, Transmission Allocation and Capacities ........64 Clutch – 02Q .......................................................................65 Fastener Tightening Specifications ........................................65 Determining Clutch Manufacturer ..........................................66 VW CC Quick Reference Specification Book • September 2012 iii Controls, Housing – 02Q ....................................................68 Transmission to Engine Tightening Specifications ................68 Fastener Tightening Specifications ........................................69 Direct Shift Gearbox (DSG) Transmission – 02E ...... 70 General, Technical Data .....................................................70 Identification on Transmission ...............................................70 Transmission Allocation Codes ..............................................71 Controls, Housing