Installation and Technical Manual Rev: B09 Installation and Technical Manual 9487 Dielman Rock Island Industrial Dr. St. Louis, MO 63132 Tel:(314) 567-0088 Installation and Technical Manual Rev: B09 TABLE OF CONTENTS Unpacking........................................................................... 1 B – 14: BECSysRPM (Remote Probe Module)............14 General Guidelines ............................................................. 1 B – 14.1: Wiring the BECSysRPM: ..........................14 Firmware Version ............................................................... 1 B – 14.2: Wiring to the BECSys7: ............................14 Environmental Conditions .................................................. 2 B – 15: BECSys Ethernet Board ...................................15 Electrical Specifications...................................................... 2 B – 16: Re-installing the safety shield..........................15 Warnings............................................................................. 3 B – 17: Fuses................................................................15 Section A: Mounting the BECSys7 Controller .................. 4 Section C: Programming the Controller ...........................16 A – 1: Mounting the Controller...................................... 4 C – 1: Adjusting the Display Contrast..........................16 A – 2: Wrapping the Fittings.......................................... 4 C – 2: Security Settings................................................16 A – 3: Assembling the Flow cell.................................... 4 C – 2.1: Access Codes and levels.............................16 A – 4: Plumbing the Sample Stream.............................. 4 C – 2.2: Setting Access Codes..................................16 A – 5: Free Chlorine Sensor Flow Cell.......................... 4 C – 2.3: Recovering Lost Access Codes...................17 A – 6: Sensor preparations............................................. 5 C – 2.4: Setting Permissions.....................................17 A – 6.1: ORP and pH Sensor ..................................... 5 C – 3: Navigating the menus ........................................17 A – 6.2: Free Chlorine Sensor.................................... 5 C – 3.1: Common status messages ...........................17 A – 7: Opening the Sample Stream Valve ..................... 5 C – 3.2: The Menu Screens ......................................18 A – 8: Plugging in the Sensors....................................... 5 C – 3.2.1: Entry Screens.......................................18 Section B: Wiring the BECSys7 Controller....................... 6 C – 3.2.2: List Screens..........................................18 B – 1: Opening The Cover ............................................. 6 C – 3.3: The Lock Screen Key .................................19 B – 2: Removing the safety shield ................................. 6 C – 4: Fixed Inputs.......................................................20 B – 3: Power Connection ............................................... 6 C – 4.1: pH Setup .....................................................20 B – 4: Wiring the Solid State Relays 1 - 4 ..................... 7 C – 4.2: ORP Setup ..................................................20 B – 4.1: Line Powered Wiring ................................... 7 C – 4.3: ppm Setup...................................................21 B – 4.2: Externally Powered Wiring.......................... 7 C – 4.3.1: Input Source: Calculated.......................21 B – 5: Wiring The Mechanical Relays 5 – 9.................. 7 C – 4.3.2: Input Source: Probe ..............................21 B – 5.1: Wiring Power to Mech. Relays .................... 8 C – 4.4: Temperature Setup......................................22 B – 5.2: Mech. Relay to Actuator Wiring .................. 8 C – 4.5: Conductivity/TDS Setup.............................22 B – 5.3: Mech. Relay to Pilot Valve .......................... 8 C – 4.6: Flow Rate Setup..........................................23 B – 5.4: Mech. Relay to Other Devices Wiring ......... 9 C – 5: Re-assignable Inputs..........................................23 B – 6: Wiring a Relay Expansion Module ..................... 9 C – 5.1: pH Inventory Setup.....................................23 B – 6.1: Setting Dip Switches .................................... 9 C – 5.1.1: Sensor Type 4-20mA Input...................24 B – 7: Wiring a Flow Switch ......................................... 9 C – 5.1.2: Sensor Type dry contact (NO or NC)...........24 B – 7.1: Paddlewheel Flow Switch ............................ 9 C – 5.2: Chlorine (Bromine) Inventory Setup ..........25 B – 7.2: Reed Flow Switch ...................................... 10 C – 5.2.1: Sensor Type 4-20mA Input: .................25 B – 8: Wiring the Amperometric Probe ....................... 10 C – 5.2.2: Sensor Type dry contact (NO or NC)...........26 B – 9: Wiring the Temperature Sensor ........................ 10 C – 5.3: Turbidity .....................................................26 B – 10: Wiring the Flow Meter.................................... 10 C – 5.4: Surge Pit Level ...........................................26 B – 10.1: +GF+Signet 2536 (Blue Cap)................... 10 C – 5.4.1: Sensor Type 4-20mA Input...................26 B – 10.2: +GF+Signet 515 (Red Cap)...................... 10 C – 5.4.2: Sensor Type dry contact (NO or NC)...........27 B – 11: Conductivity.................................................... 10 C – 5.5: Pressure & Vacuum Setup ..........................27 B – 12: Wiring 4-20mA and digital inputs................... 11 C – 5.5.1: Influent Pressure ..................................27 B – 12.1: BECSysLS................................................ 11 C – 5.5.1.1: Sensor Type: PSI Transducer........27 B – 12.2: Floats........................................................ 12 C – 5.5.1.2: Sensor Type: dry contact (NO or NC)....28 B – 12.3: Turbidity sensor........................................ 12 C – 5.5.1.3: Sensor Type: Vac Transducer:......28 B – 12.4: Pressure Transducer .................................. 12 C – 5.5.2: Effluent Pressure..................................29 B – 12.5: Vacuum Transducer ................................. 12 C – 5.5.2.1: Sensor Type: PSI Transducer........29 B – 12.6: Murphy Swichgages................................. 13 C – 5.5.2.2: Sensor Type: dry contact (NO or NC)....29 B – 12.6.1: A20P Pressure Gauge........................ 13 C – 5.5.3: Differential Pressure ............................29 B – 12.6.2: A20DP Differential Pressure Gauge.. 13 C – 5.5.4: Strainer Vacuum ..................................30 B – 12.6.3: A20V Vacuum Gauge ....................... 13 C – 5.5.4.1: Sensor Type: Vac Transducer.......30 B – 12.7: Proximity Switches .................................. 13 C – 5.5.4.2: Sensor Type: dry contact (NO or NC)....30 B – 13: 4-20mA Outputs.............................................. 13 C – 5.5.5: Total Dynamic Head............................30 9487 Dielman Rock Island Industrial Dr. St. Louis, MO 63132 Tel:(314) 567-0088 Installation and Technical Manual Rev: B09 C – 5.6: Autofill ....................................................... 31 C – 9.2: Communication ..........................................46 C – 5.7: Valve Differential Setup............................. 31 C – 9.2.1: Direct Baud Rate (Operator):...............46 C – 6: Control Outputs................................................. 31 C – 9.2.2 Modem type (Read Only): .....................46 C – 6.1: Assign Relays............................................. 31 C – 9.2.3 Modem Options (Rep): ..........................46 C – 6.1.1: Sanitization feeds ................................ 31 C – 9.2.4: Ethernet Setup (Operator):...................46 C – 6.1.1.1: Cl (Br) Feed.................................. 31 C – 9.2.5: Call Out Setup (Operator):....................46 C – 6.1.1.2: Cl (Br) Booster ............................. 31 C – 9.2.6: RS485 Network Setup (Rep): ...............47 C – 6.1.1.3: SuperChlor ................................... 32 C – 9.2.7: Installed Options:..................................47 C – 6.1.1.4: DeChlor ........................................ 32 C – 9.3: Datalog Frequency......................................47 C – 6.1.1.5: Ozone ........................................... 32 C – 9.4: Date, Time & Units.....................................47 C – 6.1.2: Pumps and Valves ............................... 32 C – 9.5: Name and Location.....................................48 C – 6.1.2.1: Recirculation Pump ...................... 32 C – 9.6: User Setup...................................................48 C – 6.1.2.2: BW Accessory.............................. 32 C – 9.7: Factory Defaults..........................................48 C – 6.1.2.3: Primary/Priority Valve ................. 32 C – 9.8: Display Options ...........................................48 C – 6.1.2.4: Filters (1 – 16).............................. 33 C – 10: 4-20mA Outs ...................................................48 C – 6.1.2.5: Turbidity Switchover Valve ......... 33 C – 10.1: Usage ........................................................48 C – 6.1.3: Other feeds .......................................... 33 C – 10.2: Source (Recorder Out)..............................48 C – 6.1.3.1: pH feeds........................................ 33 C – 10.3: Factory Defaults........................................49 C – 6.1.3.2: Heater ..........................................