Donvard Hydraulic Equipment Manufacturer Hydraulic Outrigger Systems CATALOG Izhevsk 2019 TABLE OF CONTENTS 4 Introduction 6 Hydraulic Outrigger System 1DVO/2300 7 Hydraulic Outrigger System 2DVO/2300 8 Hydraulic Outrigger System 1DVO/R 9 Hydraulic Outrigger System 2DVO/R 10 Hydraulic Outrigger System 1DVO/RG 11 Hydraulic Outrigger System 2DVO/RG 12 Hydraulic Outrigger System 2DVO/RG2 13 Hydraulic Outrigger System DVO/RG-S20 14 Hydraulic Outrigger System 3DVO/R 15 Hydraulic Outrigger System 3DVO/RM 16 Hydraulic Outrigger System 2DVO-300 17 Hydraulic Outrigger System 2DVO-400 18 Hydraulic outrigger systems for loader cranes manufactured in China, Korea and Japan 19 Hydraulic outrigger systems for loader cranes manufactured in Europe 20 2DVO/P-2150 Rotating Hydraulic Outrigger System for military vehicles 21 Hydraulic outrigger systems for ground support equipment 22 LUNA-1 Lifting Mechanism 24 Hydraulic Cylinders for Hydraulic Outrigger Systems 25 Mobile Hydraulic Power Unit 26 Autonomous HPU 28 Hydraulic Clamp System Hydraulic Riveter 29 Hydraulic Clamp System 17 ... 20 tf for GAZ and JAC cars HYDRAULIC OUTRIGGER SYSTEMS Donvard is a manufacturer of hydraulic outrigger systems for loader cranes mounted on wheeled / tracked, civilian / military vehicles, the rolling stock of Russian Railways and ground support equipment. The outrigger system is a steel welded structure with a longitudinal beam (traverse). The structure relies on two vertically installed hydraulic cylinders. Hydraulic Outrigger System Exterior Hydraulic cylinders and rods Combined design, Hydraulic cylinders and rods without casing hydraulic cylinder partially covered with a protected by an external steel shield casing Hydraulic cylinder components and fixture Protective cap Retaining clip Bolt flange Clamp Lock valve (left or right opening) with feed tubes and fittings Leg holder (galvanized metal) BEAM HYDRAULIC CYLINDER HOUSING ROD SEALS Steel 09G2S, steel 500, steel 700 ST52BK+S SK45, chromium coating, Polyurethane LT-PU as required by the customer polished manufactured by Donvard COATING OPERATING TEMPERATURE HYDRAULIC FLUID Base coat ProKor PGL. RAL -40 .. +45 °С Mineral as required by the customer hydraulic oil Advantages of Donvard Hydraulic Outrigger Systems In Donvard, we have long experience of manufacturing hydraulic systems and considerable expertise in design and engineering. We offer localized production of hydraulic outrigger systems of a number of leading European and Asian manufacturers in Russia. Our hydraulic outrigger systems feature fasteners of two types: 1. Fixing hydraulic cylinders with clamps to adjust the height of the outrigger with an accuracy of one millimeter 2. Fixing hydraulic cylinders to the beam with a bolt connection to quickly replace the cylinder depending on the task performed by the motor vehicle chassis. Leg holders are galvanized to protect against corrosion and have a swivel joint to adjust to undulations of the ground. Donvard was the first Russian manufacturer to launch the production of rotating hydraulic outrigger systems, having developed various types of rotary mechanisms: ■ Swivel bearings ■ Rotary mechanisms with a lock ■ Rotary mechanism with a spring or lever to help turn the hydraulic cylinder 1DV0/2300 Hydraulic Outrigger System Weight 160 kg Pressure 180 bar Load Carrying Capacity 11,000 kg Non-Retractable Hydraulic Outrigger System with hydraulic cylinder fixed in the Retaining Clip. 2DV0/2300 Hydraulic Outrigger System Weight 200 kg Pressure 180 bar Load Carrying Capacity 15,000 kg 1DVO/R Hydraulic Outrigger System Weight 220 kg Pressure 180 bar Load Carrying Capacity 11,000 kg Hydraulic Outrigger System with a bracket for manual extension on each hydraulic cylinder. 2DVO/R Hydraulic Outrigger System Weight 260 kg Pressure 180 bar Load Carrying Capacity 15,000 kg 1DVO/RG Hydraulic Outrigger System Weight 280 kg Pressure 180 bar Load Carrying Capacity 11,000 kg Hydraulic Outrigger System with simultaneous hydraulic extension of auxiliary beams to equal length, non-adjustable extension. This Hydraulic Outrigger System has one hydraulic cylinder with two pushing rods. 2DVO/RG Hydraulic Outrigger System Weight 320 kg Pressure 180 bar Load Carrying Capacity 15,000 kg 2DVO/RG2 Hydraulic Outrigger System Weight 320 kg Pressure 180 bar Load Carrying Capacity 15,000 kg Hydraulic Outrigger System with hydraulic extension of auxiliary beams with one hydraulic cylinder. Extension of each beam can be adjusted using an auxiliary hydraulic line. DVO/RG-S20 Hydraulic Outrigger System Weight 500 kg Pressure 210 bar Load Carrying Capacity 20,000 kg Reinforced main and extendible beams. The extension mechanism is the same as in the DVO/RG series. 3DVO/R Hydraulic Outrigger System Weight 430 kg Pressure 250 bar Load Carrying Capacity 8,000 kg Extension 3.95 m Double Extendible Hydraulic Outrigger System with hydraulic cylinders and rods covered with a steel casing to protect them against physical impact and contamination. 3DVO/RM Hydraulic Outrigger System Weight 360 kg Pressure 250 bar Load Carrying Capacity 11,000 kg Extension 4.55 m Open-Type Hydraulic Outrigger System with manual extension, hydraulic cylinders covered with shields. Manual extension. 2DVO-300 Hydraulic Outrigger System Weight 180 kg Pressure 180 bar Load Carrying Capacity 15,000 kg Non-Retractable Hydraulic Outrigger Systems for hook loader and container trucks. Differ in the length of the rod and the size of the hydraulic cylinders. 2DV0-400 Hydraulic Outrigger System Weight 190 kg Pressure 180 bar Load Carrying Capacity 15,000 kg Non-Retractable Hydraulic Outrigger Systems for hook loader and container trucks. Differ in the length of the rod and the size of the hydraulic cylinders. HYDRAULIC OUTRIGGER SYSTEMS FOR LOADER CRANES made in China, Korea or Japan Load Carrying Capacity 3,000–5,000 kg Load Carrying Capacity 8,000–9,000 kg Major hydraulic outrigger systems for loader cranes made by Asian manufacturers. Hydraulic cylinders and rods protected by a steel casing. We manufacture hydraulic outrigger systems with beams extended manually or hydraulically from the loader crane base, hydraulic cylinders with manually-driven rotation units and with manual rotation assistance systems. Beam and hydraulic cylinders coloring according to RAL of loader crane manufacturer. The outrigger can be equipped with a swivel mechanism HYDRAULIC OUTRIGGER SYSTEMS FOR LOADER CRANES made in Europe Load Carrying Capacity 3,000–5,000 kg Load Carrying Capacity 8,000–9,000 kg Major hydraulic outrigger systems for loader cranes made by European manufacturers. Open-type hydraulic cylinders and rods. We offer the following types of hydraulic outrigger systems: ■ Manual or hydraulic extension from loader crane base ■ Hydraulic cylinders fixed in the retaining clip or equipped with a rotary mechanism ■ Hydraulic cylinders with one-piece or telescopic rod 2DVO/P-2150 Hydraulic Outrigger Systems for Military Equipment Weight 230 kg Pressure 250 bar Load Carrying Capacity 16,000 kg Non-Retractable Hydraulic Outrigger System with a hydraulic cylinder rotation angle of 90 ° for military equipment mounted on URAL and KAMAZ vehicles. The hydraulic cylinders are fixed to the beam with bolt flanges. Inside the beam, there is a rotary mechanism with a lock. Manual rotation. Hydraulic Outrigger Systems for Ground Support Equipment Weight 230 kg Pressure 250 bar Load Carrying Capacity 8,000 kg Non-Retractable Hydraulic Outrigger System for ground support equipment, such as lifting equipment, ramps, catering lifts and ambulifts. Flange bolts to fasten hydraulic cylinders. Can be equipped with a pressure control to indicate the load. LUNA-1 Lifting Device Weight 160 kg Pressure 180 bar Load Carrying Capacity 1,000 kg Luna-1 is a detachable lifting device to be used on the chassis of MTZ, YuMZ or DT tractors, MT-LB off-road vehicle, and railway equipment. Scope of application: ■ Agriculture ■ Oil exploration ■ Loading operations on Russian Railways platforms ■ Construction industry Technical characteristics List of parts: 1. Bearing frame Ascent angle, MIN reach MAX reach 2. Side support deg. 2.4 m 5.64 m 3. Swing beam Lifted weight, kg 4. Beam-turning hydraulic cylinders 15 474.80 1115.78 5. Boom lift 30 428.34 1006.59 6. Boom lift hydraulic cylinders 45 395.44 929.29 7. Extendible boom 60 367.66 864.00 8. Extendible boom hydraulic cylinder 90 327.98 770.75 9. Extendible beam 120 312.85 735.20 10. Pull hook 143.5 323.36 759.89 HYDRAULIC CYLINDER ASSEMBLY for Hydraulic Outrigger System Load Carrying Capacity 5,500 kg Load Carrying Capacity 7,500 kg Hydraulic cylinders for hydraulic outrigger systems fixed with clamps in the retaining clip in assembly with hydraulic locks, tubes, fittings and swivel leg holder. MHPU Mobile Hydraulic Power Unit The unit is used to operate the hydraulic system of loader cranes mounted on GAZ small-tonnage Voltage 12 V trucks, as well as trucks made by foreign manufacturers. Pressure 20–240 bar Tank Volume 15 L HPU in a dust-proof casing is mounted as an Electric drive power 1.5 kW attachment and is connected to the crane installation by pressure hoses. Capacity 7 L/min Along with ICE Autonomous Mobile Hydraulic List of parts: Power Unit, our company produces HPU powered by the truck's onboard power supply ■ Hydraulic tank system. ■ Electrical engine ■ Set of high pressure hoses ■ Control system and safety devices Autonomous HPU Autonomous Hydraulic Power Station Technical Characteristics The hydraulic power station in a noise-proof and dirt-proof housing is equipped with Weight 50 kg internal combustion engine to ensure autonomous operation without the vehicle's main Pressure 180 bar engine and hydraulic system. Tank Volume 10 L HPU is equipped with: ICE power 7 HP ■ Safety valve ■ Drain filter with Capacity 7–11 L/min contamination indicator ■ ICE external damper to reduce vibration of the protective cover HYDRAULIC CLAMP SYSTEM Hydraulic Riveter Hydraulic clamp weight 122 kg Pressure 700 bar Tank Volume 30 L Generated force 35 tf Electric drive power 4 kW Donvard manufactures hydraulic clamp system for the chassis of medium and heavy trucks with a force of 35 tf for cold or hot rivets.