repalrlng radio sets PART 2 H.W. HELLYER Inthefirst article of this series, Gordon J. King has compressed a wealth of technical information. My brief is to discuss the important mechanical aspects of servicing. Before we can do this, it is necessary to review the tools, instruments and other commonly needed. There are two principal sizes, bench aids that are necessary, and others but tight clhassis screws often need one of the that are desirable though not indispensable. larger types, with a cross-bar, such as used in The emphasis is on tidy and method:cal cycle 'shops. The screwdrivers should preferably service procedure; hence the treatment of have insulated plastic handles. A number of makers the subiect which regards even the kitchen market these especially for electrical work. 'service table workshop as a department'. Beginning at the beginning, we take a * PTIERS look at the basic tools of our trade or hobby. A large pair are essential with square, parallel jaws, a serrated circular section and strong edge cutting blade to deal with iron wire, bolt ends, TOOLS chassis burrs. A pair of long-nosed "electrician's" pliers, with insulated ffiOOLS are personal items. A toolkit is built handle and a smaller. flat- ended pair I up from humble beginnings.with experience for delicate work are also recom- r proving the worth of some tools, modifying the mended. use of others. One or two favourites will be to hand at all times; others are rarely needed. The follow- * CUTTERS list is a suggestion of basic tools most ing often Side and top-cutters of various styles and sizes a't the bench. needed are available. Choose a pair ,to sui,t one's hand and ensure that ,the blades have no gaps. Both types * SCREWDRIVERS have their special uses. For transistor radio work. new types with At least three are needed of different lengths and small blades at the end of lonser jaws are being produced and will be blade size. A standard {in. blade type, with 8 found han-dy to l0in. blade and straight taper; shorter type in confined spaces. with broader blade, for tight wood.screws, etc.; a grub-screwdriver. * SPANNERS Phillips type screwdriver and Posidrive tools are Flat and box spanners covering the BA srzes Fig. l: (a) Long-nosed pliers, with milled inner surface to iaw, and insulated handles. (b) Pointed-nosed pliers with angled end. (c) Conventional side-cutterc. with snub jaws and insulatedhandles. Special types with longer, slimmer jaws, and with differcntly angledblades, are availablefor work on miniature equipment. Fig. 2: The advantage of the Mole wrench or (in our picture) Guygrip tool is its ability to lock into place with a parallel grip. This makes it usefulfor releasing tough nuts without scafting nut, bolt or chassis. \ 7 34 frorn 0 to 8 are needed most often. Box spanners work, proving itself as clamp, support, pre3sure with 6in. shanks and insulated handles for the tool, and even anvil when required. Jaw protectors "popular" sizes, 2 and 4BA will be found useful. in aluminium, tin-plate and wood-block are an Sets of spanners are available at reasonable prices, extra ,thalt can save time and trouble for special wi'th anglod tommy ba'r and separate ends. Nests of jobs. flat spanners (which should include the rnetric sizes for dealing with the growing numbe.r of imported sets) are also a great help. A small adjustable span- * SUNDRIES ner of the "King Dick" variety and a larger Mole For radio service work, cortain additional tools wrench or Guygrip tool will assist with odd sizes of have proved their wortrh, including tweezers, a nut and bolt. magnifying watchglass, jeweller's screwdrivers and British and Metric Allen Key kits. Special tools for transistor work have been developed, a,nd are * WIRESTRIPPERS worthy of note. A small camel-hair brush and a : These are great time-savers. The popu,lar Bib larger type suoh as a pastry brush or one-incitt model by Multicore Solders I-.rtd.is now available paint-brush will be found useful both on wired in a version with wire-gauge selector and inzulated chassisand printed-circui'twork. 3 handles. Clamps fashionedfrom crocodile clips, extension prods, wire grips and other 'lhome-made" i:tems should be kept in the toolbox ready for use. A * HACKSAWS toroh, or other form of small portable bench light Even if no ohassis work is undertaken, the is often needed, especially when working with printed "Junior" hacksaw will prove worth its modest cost, circuit boards. An electric drill and hand- and a standard eleotrician'shacksaw. with tubular brace, wittr a solection of birts,completes the basic "hardware" tools. steel frame, extendable to 12in. blade length, is ,the a very useful acquisition. Spare blades should be Many of foregoing items are to be fou.nd kept in the toolkit, protectedby soft wrapping. in kits of tools, especially combined for radio service work. These are held in neat cases and enable the user to keep his tools tidy and in con- * FILES stant review, to keop them from rubbing and ohipping together, which quickly blunts cutting Principal requirements are 6 to 8in. flat, half- edges,and to carry them with him when working round and round files with bastard teeth. Socond- away from his base. Their extra cost is offset bv cut and fine'toothed versions will be found handv. theirconvenience. and a small triangular file is usefu,l for some special work. A set of ward flles, or "jeweller's" klt, will be an aid vtren dealing with transistorised equip- * SOLDERTOOLS ment. At least one handle for each set of blades The most important item of a radio service tool- is desirable. kit is the soldering iron or gun. Three main sizes will be needed: a large, 1O0-watt type, for tin- * BENCH.VICE plate and chassis work; a medium, general-pur- pose type, about 25 watts, of good quality, which Small vices (or vises) that clamp on the edge can be left on for long periods without deterioration of a table are available quite cheaply, but a good of the bit or overheating of the handle; and a bench vice is needed for any quantity of service miniature type suitable for transistor work, some Fig. 3: A small soldering iron is a vital tool. lt should be kept clean and used only for its purpose-not to lever wires from tags, etc. Larger types ) arc necessaty for work on chassis connections, screen plates, lugs, etc. Fig. 4: Switch-cleaners. grcases, oils. freezers and other bench aids are now available in aerosol containers for easy application. The long, flexible nozzle allows the right amount of switch- cleanet to be applied in exactly the right place. ( 35 T-- microamps (with suitable ranges up to one or two amperes) plus resistance ranges capable of measur- repairing radio sets ing both low ohms, (below 10) with accuracy. and from I to 20 Megohms also with a clear indica- of which are provided with shank guards to prevent tion. the heat of the iron attacking closely-spaced corn- The sensitivity of the meter for radio work should ponents. not be less than 20,000 ohmsivolt on d.c. A.C. A soldor gun is favoured by many engineers and measurements are less frequently required, and a hobbyists. The heat is applied only when the gun 1,000 ohms/volt sensitivity may be adequate, as long is activatod by pressing a trigger or button. trt is as the ranges will cover O l0 (for heater readings) possible'to apply more heat quickly in a small area and up to 500 volts for various mains and trans- of work but against this must be set the slightly formed input measurements. heavier bulk of the tool compared with conven- Extending the ranges of such a meter is often tional eleotric soldering iron, shorter bit life (even a matter of adding probes with suitatjle resistance, though bits are more easily replaced, being mere and using series batteries to widen the ohms range loops of wire), and the waiting period of a couple coverage.The details of exact alterations should be of seconds while the bit heats up each time the tool available from ithe meter manufaoturer where a is used. Some solder guns, and one or two con- commercial model is employed. Calculations that ventional irons, have lamps mounted to throw a enable one to adapt instruments are fairly straight- beam of light on the work at the tip. A few have forward and will be found in several of the con- solder dispensers. structional articles that have appeared in these Later versions, developed especially for doaling pages from time ,to time. with printed circuits and multi-tag mountings, use An important factor in choice of meter is the aspirator techniques for drawing off the surplus diversion of ranges. For example, transistor radio solder as heat is applied. These can be a great equipment will demand readings of 0 to 25 volts, asset for benoh work that is likely to include a with accurate determination of voltages as low as large number of transistor radios or other printed- one-tenth of a volt. The most accurate readinss circuit jobs. Some of the details of these tools will are obtained in the middle third sector of a lineir be dealt with more fullv when we come to con- scale, and the instrument should be chosen with sider their applications. this point in mind. The marking of the scale is important, and provision of a knife-bladed pointer with rear mirror scale to avoid parallax TEST GEAR error is extremely helpful for accurate work.