VG1000 Smart Ball Valves with FX-PCV Programmable VAV Box Controller Series Code No. LIT-12012148 Product Bulletin Issued January 2020 VG1000 Series Ball Valves are designed to control the flow of hot or chilled water in HVAC systems. Available in sizes 1/2 through 1 in. (DN15 through DN25), this family of two- and three-way forged brass valves is factory or field mounted to Johnson Controls® FX-PCV Programmable VAV Box Controller Series. The controller allows for a customized response to environmental conditions and is particularly well suited for applications such as chilled beams and fan coils. Figure 1: VG1000 Series Ball Valves Shown with Factory-Mounted FX-PCV Programmable VAV Box Controller Series Table 1: Features and Benefits Features Benefits Factory-Mounted FX-PCV1656 Eliminate the need for a control panel; reduce installation time, thus Programmable VAV Box Controller Series reducing overall installation cost. Forged Brass Body Provides 580 psig static pressure rating. Amodel® Flow Characterizing Disk Maintains equal percentage flow characteristics for best temperature control, available in a wide variety of Cvs to cover a broad range of applications. 200 psi Closeoff Pressure Rating Provides tight shutoff. Chrome-Plated Brass Ball and Stem Handles both chilled and hot water applications with a fluid temperature Assembly Standard range of 23 to 203°F (-5 to 95°C). 500:1 Rangeability Provides accurate control under all load conditions. Double O-Ring Stem Seal Ethylene Provides a leak-free seal; the packing has been tested and is leak-free Propylene Diene Monomer (EPDM) after 200,000 cycles in iron-oxide contaminated water. Graphite-Reinforced Polytetrafluoroethylene Include 15% graphite-reinforced ball seals, providing better wear (PTEE) Seats resistance. Blowout-Proof Stem Protects the user from the risk of injury. Maintenance-Free Design Performs without failure in excess of 200,000 full stroke cycles in iron- oxide contaminated water. Wide Selection of Styles for a Variety of Offers various valve configurations including two- and three-way full port Applications and reduced port models in chrome-plated brass. M900-561 Thermal Barrier Kit for Allows for space for insulation. FX-PCV1656 Programmable VAV Box Controller Series M9000-551 Linkage Kit Available for Field Lowers both the space requirements and total cost by providing high Mounting to FX-PCV1656 Programmable VAV thermal isolation in a compact size. Box Controller Series VG1000 Smart Ball Valves with FX-PCV Programmable VAV Box Controller Series Product 1 Bulletin Ordering Information Table 2: Ordering Data1 V Valve Global 1 Product 1 = Forged Brass Ball Valve 3Family 2 Body Type 2 = Two-Way, with Equal Percentage Flow Characteristics and Flow 4 Characteristic 8 = Three-Way Mixing, with Equal Percentage Flow Characteristics of In-line Port and Linear Flow Characteristics of Angle-Port 4 End Connection 4 = Threaded - NPT Taper 5 1 Trim 1 = Chrome-Plated Brass Ball and Nickel-Plated Brass Stem 6 A E Size and Size Control Control Port Bypass Port Cv (Kvs) Maximum Cv Disk Cv (Kvs) (Three-Way Only) 7 8 (Kvs = Cv x 0.857) AD = 1/2 in. (DN15) Yes 1.2 (1.0) 0.7 (0.6) AE = 1/2 in. (DN15) Yes 1.9 (1.6) 1.2 (1.0) AF = 1/2 in. (DN15) Yes 2.9 (2.5) 1.9 (1.6) AG = 1/2 in. (DN15) Yes 4.7 (4.0) 2.9 (2.5) AL = 1/2 in. (DN15) Yes 7.4 (6.3) 4.7 (4.0) AN = 1/2 in. (DN15) No 11.7 (10.0) 5.8 (5.0) BG = 3/4 in. (DN20) Yes 4.7 (4.0) 2.9 (2.5) BL = 3/4 in. (DN20) Yes 7.4 (6.3) 4.7 (4.0) BN = 3/4 in. (DN20) No 11.7 (10.0) 5.8 (5.0) CL = 1 in. (DN25) Yes 7.4 (6.3) 4.7 (4.0) CN = 1 in. (DN25) Yes 11.7 (10.0) 7.4 (6.3) CP = 1 in. (DN25) No 18.7 (16.0) 9.4 (8.0) + Actuator + = Factory-Mounted Actuator 9 Mounting (Leave Fields 9 through 15 blank for valve without factory-mounted actuator.) H = High Temperature Linkage (VA9104, VA9203, and VA9208 actuators) 1 234567891011 12 13 14 15 = Field V G1 241AE+ Example: Forged brass ball valve, two-way, threaded (NPT), brass trim, equal %, 1/2 in. (DN15) 1.9 Cv. Valve + Actuator 1. Before retrofitting older valves with FX-PCV1656 Programmable VAV Box Controller Series, be sure that the valves have a tapped hole in the center of the valve stem and no threads in the flange holes. These direct mount actuators do not fit older valves designed without a tapped center stem hole or with threaded flange mounting holes. This product is made of copper alloy, which contains lead. The product is therefore not to be used on drinking water. This product can expose you to chemicals including lead, which is known to the State of California to cause cancer, birth defects, or other reproductive harm. For more information, go to www.P65Warnings.ca.gov. WARNING: BRASS MAY CONTAIN LEAD To fulfill our obligations towards Article 33, in accordance to the European REACH Regulation No 1907/2006 EC, we hereby inform you that this article contains the following Substances of Very High Concern mentioned on the Candidate list: • Lead 2 VG1000 Smart Ball Valves with FX-PCV Programmable VAV Box Controller Series Product Bulletin See Table 3 to determine the correct factory-mounted actuator, where needed. Table 3: Ordering Data – Adding a Factory-Mounted Electric Actuator1 V G1 241AE+ Actuator + = Factory-Mounted Actuator H = High Temperature Linkage (VA9104, VA9203, and VA9208 actuators) 9 Mounting (Leave Fields 9 through 15 blank for valve without factory-mounted actuator.) 9 Actuator 9 = Direct Acting M9000 or VA9000 Series Actuator 10 Series 11 12 Actuator Series2. T4 = FX-PCV1656, Non-Spring Return, Tab Terminals P C V Control Type PCV = FX-PCV1656 24 VAC 13 14 15 1 234567891011 12 13 14 15 = Field V G1 241AE+9 T 4PC V Example: Forged brass ball valve, two-way, threaded (NPT), brass trim, equal %, 1/2 in. (DN15) 1.9 Cv, factory-mounted FX-PCV1656 Programmable VAV Box Controller Valve + Actuator Series. 1. Before retrofitting older valves with PX-PCV Actuators, be sure that the valves have a tapped hole in the center of the valve stem and no threads in the flange holes. These direct mount actuators do not fit older valves designed without a tapped center stem hole or with threaded flange mounting holes. 2. Refer to FX-PCV® Series Programmable Controllers and Related Products Product Bulletin (LIT-12011657) for detailed FX-PCV information. Table 4: Two-Way Chrome Plated Brass Trim Ball Valves, Non-Spring Return, FX-PCV1656 Series Actuator with Built-in Controller for Fluid Temperatures to 203°F Fluid Temperature: AC 24 V 23 to 203°F (-5 to 95°C) Not Rated for Steam Service Valve Size, in. Cv Closeoff FX-PCV1656 Series psi VG1241AD 1/2 1.21 200 VG1241AD+9T4PCV VG1241AE 1.91 VG1241AE+9T4PCV VG1241AF 2.91 VG1241AF+9T4PCV VG1241AG 4.71 VG1241AG+9T4PCV VG1241AL 7.41 VG1241AL+9T4PCV VG1241AN 11.7 VG1241AN+9T4PCV VG1241BG 3/4 4.71 200 VG1241BG+9T4PCV VG1241BL 7.41 VG1241BL+9T4PCV VG1241BN 11.7 VG1241BN+9T4PCV VG1241CL 1 7.41 200 VG1241CL+9T4PCV VG1241CN 11.71 VG1241CN+9T4PCV VG1241CP 18.7 VG1241CP+9T4PCV 1. Valve has a characterizing disk. VG1000 Smart Ball Valves with FX-PCV Programmable VAV Box Controller Series Product Bulletin 3 Table 5: Three-Way Chrome Plated Brass Trim Ball Valves, Non-Spring Return, FX-PCV1656 Electric Actuators for Fluid Temperatures to 203°F Fluid Temperature: AC 24 V 23 to 203°F (-5 to 95°C) Not Rated for Steam Service Valve Size, in. Cv Closeoff FX-PCV1656 Series psi VG1841AD 1/2 1.21 200 VG1841AD+9T4PCV VG1841AE 1.91 VG1841AE+9T4PCV VG1841AF 2.91 VG1841AF+9T4PCV VG1841AG 4.71 VG1841AG+9T4PCV VG1841AL 7.41 VG1841AL+9T4PCV VG1841AN 11.7 VG1841AN+9T4PCV VG1841BG 3/4 4.71 200 VG1841BG+9T4PCV VG1841BL 7.41 VG1841BL+9T4PCV VG1841BN 11.7 VG1841BN+9T4PCV VG1841CL 1 7.41 200 VG1841CL+9T4PCV VG1841CN 11.71 VG1841CN+9T4PCV VG1841CP 18.7 VG1841CP+9T4PCV 1. Valve has a characterizing disk. Table 6: Shipping Weights, lb (kg) (Includes the FX-PCV) Valve Code Description Shipping Weight, Number lb (kg) VG12xxAx 1/2 in. (DN15) Two-Way Forged Brass Ball Valve 1.6 (0.7) VG12xxBx 3/4 in. (DN20) Two-Way Forged Brass Ball Valve 1.6 (0.7) VG12xxCx 1 in. (DN25) Two-Way Forged Brass Ball Valve 1.6 (0.7) VG18xxAx 1/2 in. (DN15) Three-Way Forged Brass Ball Valve 1.6 (0.7) VG18xxBx 3/4 in. (DN20) Three-Way Forged Brass Ball Valve 1.6 (0.7) VG18xxCx 1 in. (DN25) Three-Way Forged Brass Ball Valve 1.6 (0.7) Table 7: Repair Parts Linkage Replacement Description Replacement Part Code Number M9000-551 Linkage with Handle for VA9104 Series Actuators and FX-PCV1656 Programmable Unit Replacement VAV Box Controller Series M9000-561 Thermal Barrier for VA9104/VA9203/VA9208 Series Actuators and FX-PCV1656 Unit Replacement Programmable VAV Box Controller Series 4 VG1000 Smart Ball Valves with FX-PCV Programmable VAV Box Controller Series Product Bulletin Application Overview All valve and actuator assemblies provide 200 psig (1,379 kPa) closeoff pressure while ensuring operation Available in sizes 1/2 through 1 in. (DN15 through after long idle periods. Because of their cost-effective, DN25), VG1000 Series Ball Valves are designed reliable design, VG1000 Series Ball Valves are specifically for automated commercial HVAC service.