The Bioeconomy Hub: Innovative products from biomass Tim Caldecott and Douglas Singbeil Opportunities are everywhere! Building new connections and supply chain is the challenge. Composites Aerospace Food & Beverage Energy Automotive Fiber Construction © 2017 FPInnovations. Tous droits réservés. Reproduction et diffusion interdites. All rights reserved. Copying and redistribution prohibited. Biomass is bulky and expensive to transport Fibre supply chains need to be short and optimized. Better to process the biomass at a hub and send semi-finished or finished products to market. 3 © 2015 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. Volume and Value Pulp/paper biofuels Sweet spot Market size Specialty chemical and materials Copyright FPInnovations © 2013. Do not reproduce without permission. 4 Source: “Thermochemical Strategies for Biofuels, Green Chemicals, © 2015 FPInnovations. AllPolymeric rights reserved. Biomaterials Copying and redistribution and Biofuels”, prohibited. Esteban® FPInnovations, Chornet, its marks Novemberand logos are tr ade2005marks. of FPInnovations. Value of residues from macro to nano New Wood Attributes • “green” substitutes • Light-weighting • Stronger • Stretchable • Improved aesthetics • New attributes • Not necessarily cheaper 5 © 2015 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. The Bio-economy from a BC Context Products & Markets - Expanding the Value Chain Transformation Traditional Products Emerged Products Emerging Products Product Platforms CNC, Cellulose filaments, PaperPaper Mills Mills Packaging New specialty Newsprint grades, Hygiene Micro- fibrillated cellulose; Advanced applications Publishing & non-wovens Composites using fibres and for Fibres and Cellulose8 Substrate, Biomaterials Tissue biomaterials Chemical Pulp Green Power, Mills Market Kraft Chemicals PF resins for plywood /EWP Pulp Tall oil, from Tall Oil Mining dispersants Turpentine, Fracking resins Mechanical Dissolving Pulp Kraft Lignin Products Pulp Mills Lignin Polyurethane rigid foam; Extraction Bio-plastics, Carbon Fibres Market High Yield Pulp Forests and Biomass, boilers Bio-energy & chemicals including Process Residues Pellets intermediates; Torrefied pellets Residue-based Products Bark & other composites Wood fibre insulation Plywood OSB EWP Mills Panels Multi-attribute Panels CLT Advanced Wood Products Insulation solutions & Systems Sawmills Lumber Hybrid /tall building solutions Natural biocides; Maximizing the Value and and use of Fibre Maximizing the Value Harvesting Aromatics; Extractive-based Products Exports Nutraceuticals, food additives; Pharmaceuticals 6 © 2017 FPInnovations. Tous droits réservés. Reproduction et diffusion interdites. All rights reserved. Copying and redistribution prohibited. BC Best Bets © 2015 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. Lignin-Based Products Wood products Pellets Polyol in polyurethane foams Adhesive (binding) properties Foundry resins Chemicals High chemical derivatization Resins & modifiers potential Hydrophobic Thermoplastics Antioxidant Dispersive Antiozonant & Composites properties properties Dispersant / Flocculent Packaging High carbon density Sunscreen & Activated carbon Shampoos Carbon fiber Carbon black 8 © 2015 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. Novel Fibre Applications fibres 9 © 2015 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. Cellulose Nanocrystals (CNC) Applications CNC © 2015 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. 10 Commodity Sugars from Trees Thunder Bay Deconstruct Release Wood chips 1000 kg Separate Lignin Sugars 450 kg 450 kg © 2015 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. Adaptive 3D Manufacturing #9 on Top Disruptive Technologies - +$200B impact by 2025 • Demand for biomaterials— CNCs, CFs, Pulp Fibres, Wood Flour, Lignin • Sustainability • Biocompatibility • Functionality • Printability 12 © 2015 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. Materials and Chemicals Represent a Specific Challenge Risky and long but rewarding That’s us! “The path to improve returns in material commercialization”, by M. Boren et al. (Aug. 2012) Look at time scale © 2015 FPInnovations.13 All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. The co-location advantage: bolt-on plant today; principal process in 10 years New biomass New Process Bark, residues New product Existing steam Bark plant Softwood Existing P&P or saw mill P&P, solid wood Existing effluent Shared infrastructure treatment 14 Copyright FPInnovations © 2013. Do not reproduce without permission. © 2015 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. Look for the highest value first Highest value products will be made from expensive feedstock. Energy products will come from residues… and residues will come from higher value products: Feed material Existing and Extract new higher value value products Identify remaining Residue value Heat, power, fuels 15 Copyright FPInnovations © 2013. Do not reproduce without permission. © 2015 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. Connecting fibre suppliers and technology to processors and end-users . Technology developers • Often don’t know forest industry (isn’t fibre free?) . Fibre suppliers • Don’t have links to their new customers • Need to understand specialty markets and supply chains . End customers • Already have established supply chains they trust • Materials in end products come with warranties and guaranties • Performance and cost sensitive 16 © 2015 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. The Finnish bioeconomy eco-system – a model for Quesnel 17 © 2015 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. Rotterdam – new forest-based biochemical capital of the world. A model for Quesnel . Port of Rotterdam expects to receive 8 Mt/y pellets by 2020 . Plans in place to build a Bio- Port on 80 hectares of land . Vision is for a chemical plant processing 2-4 Mt/y pellets by 2022 . Products will be sugars, sugar-derived chemicals, lignin, polyphenols and aromatics 18 © 2015 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. Follow us on www.fpinnovations.ca © 2015 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations..