Hella Mining Catalogue 4th Edition Hella Australia Pty Ltd P 03 9581 9333 Customer Service: ABN 77 006 256 524 F 03 9585 2654 P 03 9581 9299 E [email protected] F 03 9583 1838 54 – 76 Southern Road W www.hella.com/mining P Techline 1800 061729 Mentone Victoria E [email protected] Australia 3194 PO Box 89 Mentone Victoria Australia 3194 Expert professional advice from our technical department staffed with qualified personnel Product availability and new product updates Customer-specific lighting applications engineering service www.hella.com/mining International Regions USA New Zealand Hella Mining LLC Hella-New Zealand Limited Africa 1250 Lamollie Hwy PO Box 51427 Hella Automotive Suite 414 81–83 Ben Lomond Crescent South Africa (Pty) Ltd Elko Nevada 89801 Pakuranga, Auckland 1706 1 Fitzpatrick Street Fax: (775) 738-7450 Telephone: (09) 577 0000 Uitenhage Phone: (775) 738-7441 Fax: (09) 576 2476 South Africa 6232 Internet: www.hella.co.nz Phone: +27 (0)11-538-7530 Canada Hella, Inc. Europe Asia 201 Kelly Drive Hella KGaA Hueck & Co. Hella Asia Singapore Pte Ltd Peachtree City, GA 30269 Rixbecker Straße 75 Regional Headquarters Phone: (770) 626-2209 59552 Lippstadt/Germany Asia Pacific Fax: (770) 631-7575 Internet: www.hella.com Independent Aftermarket Telephone: +49 (0) 29 41/38-0 2 International Business Park Mexico & South America Fax: +49 (0) 29 41/38-71 33 #02 – 15 Hellamex, S.A. de C.V. The Strategy Proten No. 50 Singapore 609930 Parque Industrial Naucalpan DID: +65 6854 7343 Estado de Mexico, Mexico C.P. 53489 Phone: (52) 55-5321-1300 The illustrations, information and specifications presented and referred to in this catalogue were correct at the date of printing. However Hella reserves the right, subject to all applicable laws, at any time, at its discretion and without notice, to discontinue or change the specifications or design of any product referred to herein. The data and suggested applications are given as a general guide only and users should independently evaluate the suitability of each product for any particular application. © 2010 Hella Australia Pty Ltd. All rights reserved. Release Date November 2010 Hella Centre of Excellence – Mining 3 Mining Centre of Excellence Hella Australia manufactures automotive Hella products are developed and built using lighting equipment, and plastic state-of-the-art technology and are used on some mouldings and accessories, and employs of the most advanced cars in the world. approximately 500 people. Its facility in The Hella manufacturing plant employs injection Mentone, Victoria, designs, develops and moulding machines, polycarbonate lens moulding manufactures a range of lighting products machines, thermoset moulding machines, including headlamps, reflectors, lenses, automated paint processes, hot foil stamping, signal lamps, interior and exterior lighting, aluminium metallising and lacquering facilities. and auxiliary lamps and mouldings. The Hella Centre of Excellence – Mining, at Hella Australia Hella continues to develop, prove and market innovative head office in Mentone Victoria, was launched in 2002 to products based on worldwide leadership in advanced lighting drive a global mine lighting program focussed on the unique technology – to demonstrably improve end user profitability in requirements of mining. The key factors in the Australian location mining applications. This is achieved through products that offer: of this important business are: Greater safety Over 1280 mines operate under the most stringent safety Lower operating cost requirements, so Australia is the best place to develop and Greater productivity prove products for the global mining industry Predictable service Better value Hella Australia is equipped with highly advanced production and distribution facilities Hella mining products are backed by the renowned global Hella quality guarantee, and service and distribution network. Hella Australia has its own full design and development facilities that include: NATA registered Photometric Laboratory, Chemical Analysis Laboratory Facilities, and some of the most advanced environmental and physical test simulation facilities available anywhere. Project Argon charts the extremes Developing lighting equipment that will go the distance in mines requires a very clear understanding of their operating systems and specific environmental conditions. At Hella, we don’t guess, we measure. Hella Australia initiated ARGON, a research project to collect detailed data from a diverse range of mines Statement of Warranty and machines. Hella Mining products are covered by a one year warranty which A suite of robust covers faults in material or workmanship only and provided that sensors with the product is used for its intended purpose. integrated data loggers is mounted on Important Note mining plant and machines to record operating conditions, with Only products specifically identified as ECE or SAE compliant the equipment working as normal. are approved for use on public roads, when installed and After the sensors are recovered from the machines, their operated as required by local regulation on approved vehicles. data is downloaded for analysis and used as the basis of The responsibility for correct selection, fitment and operation to product design and test specifications able to match extreme mining environments. meet local regulations is that of the vehicle operator. 4 How to read this catalogue Key to symbols: Hella Product Features Configuration: Electrical: Protection/Hazard Ratings: Standards Compliance: MULTI Multivolt™ Lamp type 24V Rated voltage IP rating Electrical Compliance VOLT H3 IP6K ® MUSTADD MustADD DT Connection type 3W Power consumption/load Transient spike protection ECE Public road traffic APPROVED compliance type ® DRACO DRACO 1.4Kg Mass 200G Rated shock resistance MULTI MultiFLASH® FLASH Hella Mining Part Numbers 12V H3 24V H3 Wide Beam HM1524WB HM1526WB Narrow Beam HM1524NB HM1526NB Long Range HM1524LR HM1526LR MINING WORK LAMPS Page number 28 Product section UltraBeamFF Halogen Work Lamp – 12/24V MOBILE EQUIPMENT MOBILE EQUIPMENT WORK LAMPS LIGHTING UltraBeam FF Halogen, available with Wide, Narrow and Long Range Beams, are superior, compact heavy-duty work lamps for use on mining machinery, and suitable for both 24V and 12V electrical systems. 112 94 As part of our ongoing In common with the all development the Long Range Hella UltraBeam FF work addition to the UltraBeam FF lamps, the basic version 101 84 ® Product dimensions 127 range applies our most recent of the patented MustADD advances in free-form (FF) reflector filter is included so the technology. With a clear lens optical system remains 24 and the popular H3 Halogen virtually dust free over 87 50 globe it’s a compact long range the product life, lamp for applications where the in the adverse performance of a Xenon light is not atmospheres Long Range Lens required. typically encountered in mining. The very compact optics deliver excellent lighting under continuous The supplied stainless steel Product features: Free-form (FF) reflector use in the extreme environmental mounting hardware is non-resonant for powerful long range Alternative view Powerful long range illumination conditions encountered in mining and highly corrosion resistant. The and wide spread applications. Electrical connection UltraBeam FF features integral illumination Components tested is via integrated DT connector. DRACO® dampers in the bracket over a –40°C to AMP or DT electrical system to reduce the intensity of +105ºC temperature The UltraBeam FF clear lens connection shock and vibration. range long range optical insert is a Robust polymer body IP6K7 Front View, Long Range modular assembly of a precision The UltraBeam FF family is based die-cast specular reflector with on very compact lamp housings Stainless steel O-ring seals integral lamp holder, permanently moulded from a highly corrosion mounting bracket Clear protective covers assembled to a corrosion resistant resistant, heavy-duty polymer Draco® suspension hardened clear glass lens, for high body. available efficiency and perfect focus. The MustADD® multi A lens retaining ring enables easy new lens long range optical insert air-filter routine service access from the is available as a spare part and Alternative model front, while high temperature O-ring is 100% compatible with older seals ensure effective sealing. Protection UltraBeam FF H3 work lamps to Specifications: Sealed against dust enable simple on site maintenance Temperature Range and moisture to IP6K7. and perfect retrofitting. -40°C to +105°C Narrow Beam Mounting Shock resistant to 50G. Single bolt with tilt adjustment for upright, side or pendant mounting on horizontal or vertical surfaces. Spare parts or Stainless steel bracket options and screws included HM8158 HM8158AMBER Spare Parts: 9.HUMBHWB Spare parts or Insert – Wide Optic HM8158 options listing Clear Protective Cover YC2470 H3 Globe, 24V 70W HM8158AMBER Clear Protective Cover YC1255 - Amber H3 Globe, 12V 55W Product feature MUSTADD DRACO DT & 0.8Kg H3, H9, AMP H11 symbols (see above 9.1533.03 IP6K7 50G 12/24V 70W Long Range Insert for key) MAX 9.HMUBHNB Insert – Narrow Optic Contents 5 WORK LAMPS 6 8 Power Beam 1000 15 DuraLED Magnetic Base 28 UltraBeam FF Halogen 9 Power Beam 2000 16 AS500FF Xenon 30 HydroLUX 10 Megabeam 18 AS200FF Xenon 32 AS200 FF Halogen 11 Module 70 LED 20 UltraBeam FF X-PowerPack 34 Oval 100 FF Halogen 12 LED Task Lamps 22 UltraBeam FF Xenon 36 Module 70 Halogen 13 DuraLED 700 Lumen 24 Oval 100 FF Xenon 14 DuraLED 1000 Lumen 26 AS500FF Halogen BEACONS 38 40 DuraRAY Phase II 48 OptiRAY 54 DuraLED M High Intensity 42 UltraRAY-R Twin 50 OptiRAY E 56 PulseRAY KLX 44 UltraRAY-R “Rotating” 52 MiniRAY 58 PulseRAY E67 46 UltraRAY 53 NaviLED M SIGNAL LAMPS 60 62 DuraLED SAE 64 DuraLED M Combi 66 DuraLED Marker 63 DuraLED ECE 65 DuraLED MSIP 67 LED Daytime Running Lamp ACCESSORIES 68 70 LED Buggy Whip 74 NumiLED 80 Weatherproof Relay 71 Remote Jump Start Terminals 75 NumiLED Pro 80 Self-Amalgamating Tape 71 Battery Master Lockout Switch 76 IR Dual Camera System 81 DT Connectors 72 Screened Extension Cables 77 Quad Screen IR Kit 73 HD Screened Ext.