Bosch Starters and Alternators Auto Electrical Spares Manual Version 3.03.0 www.boschautoparts.in 1 Bosch Starters: Innovations since 1914 Future Start-Stop Start-stop will be part of the future fuel savings SSM3-Starter Motor Family C60-Starter Motor Family Family for improved start / stop comfort For gasoline engines up to ~2.0 L Start-Stop Starter Motor C70-Starter Motor Family Fuel reduction measure with Bosch For diesel and large gasoline engines start-stop starter motor DW- and EV-Starter Motor Family R-Starter Motor Family Introduction of reduction Lower weight and higher power-density gear and permanent magnets “Schubschraubtrieb” Starter Motor CV “Schubschraubtrieb” Starter Motor PC Reinforced design for greater robustness Implementation solenoid and helical spline “Schubtrieb” Starter Motor New engagement mechanism: “Schraubtrieb” Starter Motor pinion with ORC activated by lever New engagement design with Inertia-Pinion-Travel “Schubanker” Starter Motor Improved design for higher engagement security “Schubanker” Starter Motor First design based on "Rushmore" principle Material Description with GST Rate Starter Motors - Types Material Description HSN Code GST Rate HX Type Alternator 85115000 28% Armature 85119000 28% Brush Holder 85119000 28% Carbon Brush 85114000 28% DE 76–81 Series DEF 76–81 Series R 70–78 Series (Former DF Type) (Former DFB Type) (Former DW Type) Carbon-Brush Set 85119000 28% Commutator End Shield 85119000 28% Application:cation: EL Field Regulator 85119000 28% Commercialmercial vehicles and Industrial equipmeequipmentnt Excitation Winding 85119000 28% Features: fPre-engaged reduction gear drive Fork Lever 85119000 28% fField excitation fHigh power-to-weight ratio Overrunning Clutch 85119000 28% fIncreased cold-cranking capacity DE 114 Series R 70–78 Series (Former DB Type) Overrunning-Clutch Drive 85119000 28% (Former IF Type) Pinion 85119000 28% Planetary Gear Train 85119000 28% Sintered Pole Housing 85119000 28% Exploded View Brush CE DE 114 Type (Former IF Starter Motor) Pulley 85119000 28% Brush Holder Rectifier 85119000 28% Carbon Brush Rotor 85119000 28% Slip-Ring End Shield 85119000 28% Solenoid Switch 85119000 28% Excitation Solenoid Switch Starter 85114000 28% Winding Starting Relay 85119000 28% Stator 85119000 28% Armature Vacuum Pump 85119000 28% Drive End Flange Contents Sintered Bush DE Overrunning 1 Material Description with GST Rate 4 Clutch Drive 2 Starter Motors - Types 5 3 Alternators - Types 6 Exploded View Armature 4 Starter Motors - Technical Information 7 R 70–78 Type (Former DW Starter Motor) Solenoid Switch 5 Heavy Commercial Vehicles 8 6 Light Commercial Vehicles 14 Drive End Flange 7 Passenger Cars 20 Epicycloidal Gear Overrunning 8 Tractors 28 Clutch Drive 9 3-Wheelers 34 10 Off-Highway 36 Sintered 11 Imported Parts – Alternators 42 Brush DE 12 Imported Parts – Starter Motors 48 Brush Holder 13 Obsolete Part Numbers 57 Pole Housing 14 Replacement Part Numbers 60 4 5 Alternators - Types Bosch Starters – Technical Information (Pre-Engaged Drive Starters) K1 Type K1+VP Type KCVP Type G1-S1 Type GCM1 Type GCM2 Type KCB1/KCM1 Type K1 Sealed Type Drive End Flange Pulley Exploded View Fan K1 Alternator (External Fan Type) Bearing DEF Slip Ring Regulator End Cover Rectifier Bearing SRE Rotor - Vacuum Rotor Stator Pump Body - Vacuum Pump Cover - Vacuum With Vacuum Pump With Vacuum Vane Pump Rotor Drive End Exploded View Flange Ball Bearing GCB1 Alternator (Internal Fan Type) DEF Pulley Regulator Rectifier Slip Ring Stator End Cover Bushing SRE 6 7 Heavy Commercial Vehicles Vehicle Manufacturer’s OE Part No. IAM Part No. Type Application Customer No. Alternator Rotor Stator Rectifier Regulator DEF Bearing DEF SREC Bearing SREC Pulley Vacuum Pump X7493100 0 124 655 069 0 124 655 069-4AV NBL - 24V, 100A 12 M Type Bus F 00M 131 685 F 00M 130 140 F 00M 133 290 F 00M 144 123 F 00M 136 248 F 00M 990 417 F 00M 136 447 1 120 322 016 F 002 G91 223 - X7489100 F 002 G10 977 F 002 G10 977-4AV K1 - 24V, 55A Hino 3121 F 002 G90 142 F 002 G10 994 F 002 G90 262 F 002 G90 355 F 002 G91 339 F 002 G11 723 F 002 G91 327 F 002 G11 723 F 002 G10 978 - Vehicle, 6 Cyl. 205 PS Euro III X7485900 F 002 G90 438 F 002 G90 438-4AV K1- 14V, 65A H4 / H6 Engines F 002 G90 133 F 002 G10 711 F 002 G90 439 F 002 G90 440 F 002 G91 339 F 002 G10 577 F 002 G91 327 - F 002 G91 193 - X3990100-B F 002 G10 435 F 002 G10 435-4AV K1- 28V, 55A 6 Cyl. Hino F 002 G90 131 F 002 G10 453 F 002 G90 176 F 002 G90 305 F 002 G91 339 F 002 G90 327 F 002 G91 327 - F 002 G10 454 - Engine Ashok Starter Leyland Armature ORC Excitation Wdg Brush Holder Solenoid Switch DEF Bearing DEF CEC Bearing CEC EGT X3987300 F 002 G20 303 F 002 G20 303-4AV DE114 - 24V, 3.3kW Hino 6 Cyl. F 002 G20 413 F 002 G20 277 F 002 G20 415 F 002 G20 813 F 002 G20 887 F 002 G20 754 2 000 301 000 F 002 G20 411 F 002 G21 504 - Engine for Buses & Trucks FH001800 F 002 G70 092 F 002 G70 092-4AV HX87 - 24V, 4.0kW Hino 6 Cyl. F 002 G20 946 F 002 G20 724 F 002 G20 733 F 002 G70 340 F 002 G20 739 F 002 G70 040 1 004 336 762 F 002 G70 021 9 003 330 317 F 002 G20 727 Engine 5.7 L FH000160 F 002 G70 407 F 002 G70 407-4AV HX87 - 24V, 4.0kW Atlas Copo F 002 G20 946 F 002 G70 415 - F 002 G20 731 F 002 G70 411 F 002 G70 412 F 002 G70 408 F 002 G20 727 -TP Compressor X7495300 F 002 G70 007 F 002 G70 007-4AV 24V, 4.5kW F 002 G20 946 F 002 G70 012 - F 002 G70 339 F 002 G70 499 F 002 G70 542 - F 002 G20 946 - - Starter Daimler Armature ORC Excitation Wdg Brush Holder Solenoid Switch DEF Bearing DEF CEC Bearing CEC EGT A4001511101 0 001 251 514 0 001 251 515-4AV HXF88-M Hot Starter 0 399 D56 043 2 006 209 935 - 0 399 D57 073 2 339 388 003 2 005 835 619 - - - 0 399 D52 103 Alternator Eicher Rotor Stator Rectifier Regulator DEF Bearing DEF SREC Bearing SREC Pulley Vacuum Pump Motors ID208630 F 002 G10 888 F 002 G10 888-4AV K1 - 12V, 45A HCV - Airbrake F 002 G90 132 F 002 G10 708 F 002 G90 170 F 002 G90 210 F 002 G90 204 F 002 G11 723 F 002 G90 195 F 002 G11 619 F 002 G10 401 - Model Starter Armature ORC Excitation Wdg Brush Holder Solenoid Switch DEF Bearing DEF CEC Bearing CEC EGT Mahindra 0307CAC01181N F 002 G70 344 F 002 G70 344-4AV HX87 - 12V, 3.3kW 3.3 Ltr Tourister F 002 G70 024 F 002 G20 724 - F 002 G70 203 F 002 G70 348 F 002 G70 349 F 002 G20 727 Application 7606HAP00051N F 002 G70 550 F 002 G70 550-4AV HX87 - M15 TP 7.2 Ltr, 6 Cyl. F 002 G20 946 F 002 G70 557 - F 002 G70 339 F 002 G20 915 F 002 G70 555 - F 002 G70 551 - - 24V R Truck Alternator Rotor Stator Rectifier Regulator DEF Bearing DEF SREC Bearing SREC Pulley Vacuum Pump 6426101-6001 0 124 555 056 0 124 555 056-4AV NBL - 24V, 80A MAN Truck F 00M 131 657 F 00M 130 112 F 00M 133 339 F 00M 144 122 F 002 G10 948 F 00M 990 434 F 002 G91 116 - F 002 G91 187 - MAN FORCE Starter Armature ORC Excitation Wdg Brush Holder Solenoid Switch DEF Bearing DEF CEC Bearing CEC EGT 6426201-7278 F 002 G70 825 F 002 G70 836-4AV HX87 - M10 24V ( R ) 4 Cyl. 4.58 Ltr; F 002 G20 946 0 399 D53 106 - F 002 G70 334 F 002 G70 703 F 002 G70 700 - - - F 002 G70 675 6 Cyl. 6.87 Ltr 2VCR / 4VCR Nissan AL Alternator Rotor Stator Rectifier Regulator DEF Bearing DEF SREC Bearing SREC Pulley Vacuum Pump 231002VB0A F 000 BL0 493 F 000 BL0 493-4AV NBL - 12V, 90A ZD 30 Engine F 000 BL1 282 F 000 BL1 025 F 000 BL1 0HK 0 272 220 704 F 000 BL1 0HF F 000 BL1 217 F 000 BL1 0HJ - F 000 BL1 0HL - Alternator Rotor Stator Rectifier Regulator DEF Bearing DEF SREC Bearing SREC Pulley Vacuum Pump Tata 264015400105 F 002 G10 563 F 002 G10 563-4AV K1 - 12V, 35A All LCV / HCV F 002 G90 129 F 002 G10 702 F 002 G90 261 F 002 G90 210 F 002 G91 343 F 002 G11 722 F 002 G91 328 F 002 G11 723 9 121 036 614 - Motors Models (With 697 Engines), Spacio 4SP, 6SP Engine 8 9 Heavy Commercial Vehicles Vehicle Manufacturer’s OE Part No. IAM Part No. Type Application Customer No. Alternator Rotor Stator Rectifier Regulator DEF Bearing DEF SREC Bearing SREC Pulley Vacuum Pump 264015400107 F 002 G10 574 F 002 G10 574-4AV K1 - 12V, 65A 4SP, 6SP - LCV F 002 G90 133 F 002 G10 413 F 002 G90 173 F 002 G90 210 F 002 G91 345 F 002 G11 722 F 002 G91 330 F 002 G11 723 9 121 036 637 - & Buses 260015240104 F 002 G10 651 F 002 G10 651-4AV K1 - 12V, 35A Truck / Bus F 002 G90 131 F 002 G10 655 F 002 G10 652 F 002 G90 103 F 002 G91 343 F 002 G11 722 F 002 G91 328 F 002 G11 723 9 121 036 637 - 261815240103 F 002 G10 720 F 002 G10 720-4AV K1 - 24V, 55A TML 1512 Bus F 002 G90 142 F 002 G10 723 F 002 G10 741 F 002 G90 103 F 002 G91 345 F 002 G11 722 F 002 G91 330 F 002 G11 723 9 121 036 637 - (497 - Euro III Engine) 552915400101 F 000 BL0 6ZG F 000 BL0 6ZF-4AV C3 14V, 120A 497 Engine F 000 BL1 1MV F 000 BL11 MM F 000 BL1 2L6 0 272 220 733 - F 000 BL1 19G - - - - Truck 550715449917 F 000 BL0 711 F 000 BL0 71P-4AV C5 80A, 28V LPT Truck, 5 L F 000 BL1 839 F 000 BL2 913 F 000 BL2 022 0 272 220 742 F 000 BL2 9K6 - - - - - Engine 550515409905 F 000 BL0 423 F 000 BL0 423-4AV C3 90A, 14V 3 Ltr Dicor F 000 BL1 587 F 000 BL1 025 F 000 BL1 574 0 272 220 731 F 000 BL1 587 - - - F 000 BL1 581 - Engine 550715449920 F 000 BL0 439 F 000 BL0 4R9-4AV C3 50A, 28V 5 Ltr Ultra bus F 000 BL1 611 F 000 BL1 612 F 000 BL1 899 0 272 220 742 F 000 BL1 568 - - - F 000 BL1 0K7 - 550515449913 F 000 BL0 715 F 000 BL0 7ZR-4AV C5 80A, 28V 3 Ltr Engine LPT F 000 BL1 839 F 000 BL2 913 F 000 BL1 0DE 0 272 220 742 F 000 BL1 0CW - - - F 000 BL1 0DJ - truck 550715409909 F 000 BL0 434 F 000 BL0 434-4AV NBL - 12V, 90A 497 Dicor F 000 BL1 564 F 000 BL1 025 F 000 BL1 272 0 272 220 701 F 000 BL1 568 - F 000 BL1 583 - F 000 BL1 804 - Engine Tata Motors 550715449919 F 000 BL0 436 F 000 BL0 436-4AV NBL - 24V, 50A 497 Dicor F 000 BL1 611 F 000 BL1 612 F 000 BL1 899 0 272 220 715 F 000 BL1 568 - F 000 BL1 583 - F 000 BL1 804 - Engine Starter Armature ORC Excitation Wdg Brush Holder Solenoid Switch DEF Bearing DEF CEC Bearing CEC EGT 257315400103 9 000 033 015 9 000 033 015-4AV IF ( R ) - 12V, 3.0kW Telco 6 Cyl.