TABLE OF CONTENTS A SECTION A - BRAKE SHOES BRAKE SHOE KIT NUMBER SYSTEM ..........................................................................................................................2 SUPER STOP FRICTION MATERIALS ...........................................................................................................................3 INTERCHANGE CHART ......................................................................................................................................................4 QUICK REFERENCE GUIDE ..............................................................................................................................................5 REDUCED STOPPING DISTANCE (RSD) BRAKE PRODUCTS ...........................................................................6 REMANUFACTURING PROCESS ..................................................................................................................................7 BRAKE SHOE DIAGRAMS 12.25” DIAMETER ................................................................................................................................................ 8 15” DIAMETER ......................................................................................................................................................10 16.5” DIAMETER .................................................................................................................................................. 13 BRAKE APPLICATION GUIDE ........................................................................................................................................22 PRODUCT WARRANTY ...................................................................................................................................................23 BRAKE SHOE PARTS & FMSI LISTING .....................................................................................................................24 SECTION B - DISC BRAKES & ROTORS SUPER STOP DISC BRAKE ............................................................................................................................................25 DISC BRAKE DIAGRAMS ...............................................................................................................................................26 SUPER STOP ROTOR ....................................................................................................................................................... 37 ROTORS DIAGRAMS........................................................................................................................................................38 DISC BRAKES LISTING & CROSS REFERENCE ...................................................................................................52 ROTORS LISTING & CROSS REFERENCE ...............................................................................................................54 fortgarryindustries.com www.fgiltd.com1 BRAKE SHOE KIT NUMBER SYSTEM A HOW TO READ SUPER STOP SHOE PART NUMBERS XSS504707QPK Super Stop FMSI Type 30 - HD3000 50 - HD5000 X- Exchange 71 - HD7100 K- Kit N - New 81 - HD8100 B - Bulk 685 - 685-EX 6149 - 6149-AX 6297 - 6297-RX-RSD 312 - MA312 420 - ES420RSD 600 - ES600RSD BRAKE BLOCK LINING TYPES HD3000, HD5000, HD7100, HD8100 Super Stop MA312 Meritor 685, 6149 Abex 6297 RSD - Abex ES420, ES600 RSD - Bendix 2 fortgarryindustries.com www.fgiltd.com SUPER STOP FRICTION MATERIALS A HD3000 SUPER PREMIUM FMVSS 121 Approved at 23000lbs GAWR Test Approved at 165 AL (5.5 in Adjuster/30 in Chamber) HD3000 offers one of the broadest vehicle application ranges for today’s braking challenges. HD3000 is engineered to OEM high performance criteria for modern air brake systems. HD3000 has dynamic stopping power and low fade across all temperature ranges with excellent material compatibility for superior wear characteristics on either cast or steel drums. Extreme resistance to road contamination allows brake power to be maintained in severe vehicle conditions both on and off road. Ultra high strength materials resist cracking in all applications. Application range: Tanker, Refuse, Off Road, Construction, Aggregate, Logging, Bulkers, Oilfield, Specialty Trailer, Highway Tractor/Trailer, Straight Truck HD5000 PREMIUM HEAVY DUTY FMVSS 121 Approved at 23000lbs GAWR Test Approved at 165AL (5.5 in Adjuster/30 in Chamber) HD5000 is formulated to offer vehicle braking performance exceeding standard OEM products. High quality materials and extended curing cycles ensure HD5000 delivers performance normally associated with high cost OEM friction. HD5000 is consistent across varied operating temperatures insuring the suitability of this product on a variety of applications. High strength ensures resistance to cracking when used in severe applications. Recommended for use on either cast or steel drums. Application Range: Construction, Aggregate, Bulkers, Oilfield, Specialty Trailer, Highway Tractor/Trailer, Straight Truck HD7100 HEAVY DUTY FMVSS 121 Approved at 23000lbs GAWR Test Approved at 165AL (5.5 in Adjuster/30 in Chamber) HD7100 offers superior lining wear and drum compatibility for the high cycle market segment. Quality raw materials insure consistent performance across a wide range of applications without glazing or cracking. HD7100 offers exceptional brake performance value for cost sensitive applications. Application Range: Highway Tractor/Trailer, Specialty Trailer HD8100 GENERAL DUTY FMVSS 121 Approved at 20000lbs GAWR Test Approved at 165AL (5.5 in Adjuster/30 in Chamber) HD8100 sets a new standard of quality in the economy brake segment. Modern manufacturing technology gives HD8100 stopping power and low lining wear normally associated with more expensive friction products. Application Range: Highway Tractor/Trailer fortgarryindustries.com www.fgiltd.com3 SUPER STOP INTERCHANGE CHART A Interchange charts are for general reference only. To select the correct lining for your vehicle application, consult with your FGI sales or service contact. 4 fortgarryindustries.com www.fgiltd.com QUICK REFERENCE GUIDE 15” MERITOR SHOES 15” MERITOR A MERITOR 15” Q PLUS (Extended Service Shoes - double web) MERITOR ‘Q’ (Front - Current Design) Core # Width FMSI Lining # 4702QP 4” 4702 Core # Width FMSI Lining # 4703QP 5” 4703 1308Q 4” 1308/1308TT 4704QP 6” 4704 4705QP 7” 4605 15” MERITOR SHOES 15” MERITOR 4706QP 8” 4606 4710QP 8-5/8” 4610 16.5” MERITOR SHOES 16.5” MERITOR No Bulge MERITOR (Q Plus Brake) MERITOR (“Q” Rear) Core # Width FMSI Lining # 4720QP 5” 4720 Core # Width FMSI Lining # 4715QP 6” 4715 4524Q 5” 4524BD 4707QP 7” 4707 4514Q 6” 4514GD 4718QP 8” 4718 4515Q 7” 4515CD 16.5” MERITOR SHOES 16.5” MERITOR 4711QP 8-5/8” 4711 15” EATON SHOES 15” EATON rivet spacing 2 ¾” rivet spacing 2” EATON (ES) EATON (Extended Service) (Front) Core # Width FMSI Lining # Core # Width FMSI Lining # 1443 4” 1443T 15” EATON SHOES 15” EATON *Web Stamping 807686 1308E 4” 1308 16.5” EATON SHOES 16.5” EATON Std. mount measures 4” at A. High mount is 3-9/16” EATON EATON (ES) (Single Anchor Pin) (Extended Service & ES II) Core # Width FMSI Lining # Core # Width FMSI Lining # 4719E2 5” 4719 4223 5” 4223A 4725E2 6” 4725 4317 6” 4317G 16.5” EATON SHOES 16.5” EATON 4311 7” 4311J/G 4709 7” 4709 4674 8 5/8” 4674 4709E2 7” 4709 4726E2 8-5/8” 4726 fortgarryindustries.com www.fgiltd.com5 SUPER STOP REDUCED STOPPING DISTANCE (RSD) BRAKE PRODUCTS A IMPLEMENTED IN STAGES SINCE 2009, FEDERAL REGULATIONS HAVE SHORTENED THE STOPPING DISTANCE REQUIREMENTS FOR TRUCKS BEING PRODUCED. Truck manufacturers have used the following configurations to be compliant. A - front drum - rear drum B - front disc - rear drum C - front disc - rear disc The front drum/rear drum configuration requires the use of brake lining with more stopping power than traditional products in addition to increasing the size of the brakes. Super Stop offers a full line of RSD brake lining on remanufactured shoes. We are pleased to offerABEX , MERITOR and BENDIX branded products in the RSD category. RSD material is noted in the lining type cate- gory of part number listings. Disc brake pads and components are available at all Fort Garry Industries locations. Our experienced staff will assist in answering any questions you may have about what products and solutions are needed for your application. Note: the use of RSD brake lining is not a mandatory requirement on any truck or trailer once vehicle has been put into service. There are no legal requirements to specify or mandate RSD products in the aftermarket/service market. The Super Stop brake lining of your choice is available on all the newer shoe types and sizes. 6 fortgarryindustries.com www.fgiltd.com REMANUFACTURING PROCESS A WASHING: Before any shoe is handled it undergoes a complete washing process to remove oil, grease and residue from previous use. The pull-through cleaning system uses 300 jet nozzles, spraying water at 185° F without the addition of any chemicals to remove the debris. DELINING: Super Stop utilizes an automated and semi-automated operation to remove the old lining from the shoe and prepare it for the next step in the process. SHOT BLASTING: Following removal of the lining, each shoe receives extensive shot blasting to completely clean and prepare it for remanufacturing. This is critical to maintaining the overall integrity of the rebuild process. COINING: Our 1500 ton coining press corrects imperfections to the shoe’s table radius and flatness as well as any twisting or general distortion. Coining