Synchronous reluctance motor-drive package for industrial use Optimized cost of ownership Lowest energy bill with maximum availability for a wide range of industrial applications Our synchronous reluctance motor-drive packages are designed to meet the precise needs of industries such as mining, chemicals, power plants, material handling and pulp and paper. They are suitable for a wide range of applications such as pumps, fans, compressors, extruders, conveyors and mixers. IE4 efficiency, 11 to 315 kW Verified package efficiency Upgrade system efficiency without The heart of the package is a magnet- For the first time, you don’t have to mechanical modifications free motor meeting IE4 efficiency levels. guess the combined energy consumption Unlike many other IE4 motors, The lowest energy bill is achieved of the motor and drive for a given output. most IE4 SynRM motors follow with speed control provided by an The SynRM motor and drive package Cenelec harmonized size and output ACS880 drive and the excellent partial efficiency is measured to verify the combinations. This means that upgrading load efficiency performance of SynRM efficiency. When comparing efficiencies to the highest efficiency level is easy technology. between different alternatives, make sure and straightforward without the need you’re looking at efficiency values for the for mechanical modifications, which whole package and all the speeds that will keep the payback time of the total will be run. investment very short. 1:1 Traditional IE2 induction motor 2 Synchronous reluctance motor-drive package for industrial use | ABB drives Unprecedented reliability Induction motor on the outside, The all-compatible ACS880 drives The rotor that runs exceptionally cool innovation inside The all-compatible drives are designed keeps motor bearing temperatures low Synchronous reluctance motors combine to provide customers across industries and therefore increases bearing system innovative rotor and conventional stator and applications with unprecendeted reliability. Moreover, the temperature rise technology. You get the performance levels of compatibility and flexibility. of the IE4 SynRM motor windings is well of a permanent magnet motor together ACS880 supports various motor types below class B. These factors take motor with the cost-efficiency, simplicity and including synchronous reluctance reliability to an unprecedented level, service-friendliness of an induction motors. keeping the processes running without motor. interruptions. IE4 SynRM motor and drive package ABB drives | Synchronous reluctance motor-drive package for industrial use 3 Ultimate efficiency and reliability to optimize your cost of ownership Traditional IE2 induction motor Losses IE4 SynRM motor Loadability Torque 100% 2.5 × Tn I2R Rotor 60% Short time overloadability T Other Other ol area Tn Separate cooling, optional I2R I2R Stator Stator 0.7 Self cooling, standard Continous loadability area Speed 0.5 nN nmax (typically 1.4) IE4 SynRM motor reduces losses up to 40% Torque characteristics of SynRM motors The idea is simple. Take a conventional, Superior reliability to minimize Winner of the 2011 Automation Award proven stator technology and a totally the cost of downtime – The Automation Oscars new, innovative rotor design. Then IE4 synchronous reluctance motors have The new motor and drive package won combine them with a best-in-class very low winding temperatures, which Germany’s most important automation industrial drive loaded with purpose- increases the reliability and lifetime of award at the SPS/IPC/DRIVES trade design motor control. the winding. More importantly, the cool show in Nuremberg. synchronous reluctance rotor means Ultra-high efficiency motor to cut significantly lower bearing temperatures the cost of running – an important factor because bearing The new rotor has neither magnets nor failures cause about 70 percent of windings, and thus suffers virtually no unplanned motor outages. Even if the power losses. ABB has converted this bearings eventually need replacing, there advantage into ultra-high effi ciency. are no magnetic forces involved – unlike As a result, you get the IE4 super in a permanent magnet motor – so the premium effi ciency level, which means bearing change is as fast and easy as very low energy consumption especially with an induction motor. with in partial load variable speed operation. Cost of ownership Purchase Cost Cost of running of not running SynRM technology is also available in high output motor and drive packages with up to two frame sizes smaller motor. To learn more, visit www.abb.com/motors&generators 4 Synchronous reluctance motor-drive package for industrial use | ABB drives Packaging the latest motor and drive technology Motor highlights ACS880 drive highlights − Motors meet IE4 efficiency levels − Compact design for easy installation according to IEC 60034-30-1 Ed 1.0 commissioning and maintenance − Unprecedented reliability through very − Enclosure classes IP21, IP22, IP42, low winding and bearing temperatures IP54, IP55 for various ambient − Can replace standard induction conditions SynRM rotor motors – same power, size − The offering ranges from wall- combinations mounted to cabinet-built drives and − Variant codes and mechanical drive modules construction based on the proven − Integrated safety including safe torque M3BP cast iron process performance off (STO) as standard and plug-in motors – conventional yet innovative. safety functions module as option Same parts, easy to source and − Full motor control over the whole change. speed range down to zero with Direct − No magnets, no cage – you cannot torque control (DTC) technology, break what isn’t there without feedback devices like − Service procedures comparable to encoders or position sensors induction motors – easy to maintain − The drive with flying start capability sense the rotation speed and direction of a machine and increase the motor speed to the corresponding level without stopping the machine Integrated safety features including − Removable memory unit for easy safe torque off (STO) and safety functions module maintenance − Wide range of fielbus adapters enable connectivity with all major automation networks ABB drives | Synchronous reluctance motor-drive package for industrial use 5 Why settle for IE4? measured efficiency curve for the motor calculating energy consumption in and drive package. Log the operating Using a motor with the highest efficiency variable speed applications. Accurate profile and energy consumption of your class together with speed control is a calculations demand efficiency data for present system and calculate the energy good start when it comes to minimizing the whole motor-drive package and for consumption with the new IE4 SynRM your energy bill. the entire speed range. package. However the IE class only indicates Now – for the first time in the industry – This time your calculations will be based motor efficiency with a sinusoidal ABB offers you the means to calculate on facts, not assumptions. supply at nominal speed and power. actual energy consumption with a This information is not relevant when 100 93 Motor-drive package efficiency curves 90 92 15 kW, 1500 rpm, drive system in pump/fan duty 80 91 70 90 60 89 88 Load torque [%] torque Load 50 87 40 86 85 30 84 30 40 50 60 70 80 90 100 Motor speed [%] IE4 SynRM motor-drive package efficiency (37 kW, 1500 rpm) Docu ment no: SEVEN201308280021 ____________________Manufacturer’s_ statement ___Rae ACS850 Product Manager Senior Test EnginDrives ACS880-01 and IE4 SynRM motor package efficiency Pump/fan power curve ABB IE4 SynRM & Drive IE2 Induction Motor & Drive Drive: ACS880-01-061A-3 Motor: M3BL 200MLF, 3GBL202106-ASC, Pn 22 kW, 1500 rpm 22 kW 1500 rpm drive system 37 kW, 1000 rpm, drive system in pump/fan duty in pump/fan duty 100% 93,0 % 90% 91,6 % 80% 90,2 % 70% 88,8 % 60% 87,4 % P/Pn 50% 86,0 % h 40% 84,6 % 30% 83,2 % 20% 81,8 % 10% 80,4 % 0% 79,0 % 500 750 1000 1250 1500 rpm Pump/Fan power curve SynRM package eĸciency Typical IE2 InducƟon motor & drive Speed rpm Speed % P/Pn Package efficiency 750 50** 12 %** 87,2 % 945 63 25 % 89,2 % 1200 80 51 % 91,3 % 1365 91 75 % 92,3 % 1500 100** 100 %** 92,4 %* *Estimated tolerance according to IEC 60034-1: ൑150kW: 0.15 x (100 - package efficiency (%)) at the nominal point >150kW: 0.10 x (100 - package efficiency (%)) at the nominal point **Measurement points according to EN 50598-2 (will be published 2014) Motor-drive package efficiency data for pumps and fans by ABB Pump/fan power curve ABB IE4 SynRM & Drive IE2 Induction Motor & Drive | ABB drives 6 Synchronous reluctance motor-drive package for industrial use IE4 SynRM motor-drive package Technical data This table presents technical performance data for IE4 SynRM motors. Variant codes and construction details are based on the M3BP motor. Protection IP55, self cooling IC 411, insulation class F, temperature rise class B. Motor values are given with an ACS880 VSD supply. Current Torque Torque Max Weight Suggested Suggested cabinet- Package speed wall-mounted built ACS880-07 single effi ciency IE4 ACS880-01 single drives for no overload* SynRM & ACS880 Output IN TN TOL/TN nmax m drives for no overload* TN= 100%, kW Motor type Product code A Nm Nm r/min kg nN=100% 3000 r/min (100 Hz) 400 V network 11 M3BL 160 MLA 4 3GBL 162 101-_SC 25.0 35 1.5 4200 133 ACS880-01-025A-3 90.1 % 15 M3BL 160 MLB 4 3GBL 162 102-_SC 34.8 48 1.5 4200 133 ACS880-01-038A-3 90.9 % 18.5 M3BL 160 MLC 4 3GBL 162 103-_SC 42.8 59 1.5 4200 133