GL-400 Table of Contents INTRODUCTION ................................................................................................................................. 6 GLOSSARY OF TERMS ...................................................................................................................... 7 CONTROLLER DESCRIPTION........................................................................................................... 9 INSTALLATION INSTRUCTIONS (stand alone for GL-400 without a council) .................................................................................... 11 Connecting the GL-400 RFI Strap ........................................................................................... 11 Connecting the Primary Wiring Harness ....................................................................... 12 SG07050284 Main Wiring Schematic ...................................................................................... 14 SG07050284 Main Wiring Harness ......................................................................................... 15 SG07050057 Calibration Switch and Cable Assembly ........................................................... 16 P/N Accessory Wiring Harness................................................................................................ 17 POT CALIBRATION........................................................................................................................... 20 SETUP INSTRUCTIONS ................................................................................................................... 22 Gaining Entry to the GL-400 Setup Menu ................................................................................ 22 Selecting, Adjusting & Saving Sub-menu Items ...................................................................... 23 GL-400 SETUP MENUS .................................................................................................................... 24 Setup Procedure...................................................................................................................... 24 Main Menu ............................................................................................................................... 24 Sub-Menus .............................................................................................................................. 24 Sub-Menus (cont) ......................................................................................................... 25 EQUIPMENT SUB-MENU ................................................................................................................. 26 CALIBRATION SUB-MENU ............................................................................................................... 30 Calibration Steps ..................................................................................................................... 30 Calibrating an Open Loop Feeder ........................................................................................... 31 NOTE: For closed loop feeder, go to page 33, Calibrating a Closed Loop Feeder. ................. 31 Setting Minimum Trim.................................................................................................... 31 Setting Maximum Trim ................................................................................................... 32 Setting Start Percent ..................................................................................................... 32 Load Your Truck With Material ....................................................................................... 33 Performing Measured Dump ......................................................................................... 33 Setting Minimum Trim.................................................................................................... 35 Setting Maximum Trim ................................................................................................... 36 Setting Start Percent ..................................................................................................... 36 Load Your Truck With Material ....................................................................................... 37 Setting Measured Dump ............................................................................................... 37 Setting Control Values .................................................................................................. 39 Calibrating an Open Loop Spinner .......................................................................................... 40 Setting Minimum Trim.................................................................................................... 40 Setting Maximum Trim ................................................................................................... 41 3 Calibrating a Close Loop Spinner ........................................................................................... 42 Setting Minimum Trim.................................................................................................... 42 Setting Maximum Trim ................................................................................................... 43 Setting Lane Reference ................................................................................................ 44 Setting Number of Lanes .............................................................................................. 45 Calibrating the Speed Sensor ................................................................................................. 46 W/A Elec, VRM, and CTI Mech Speed Sensors ...................................................................... 46 Setting Speed Sense ................................................................................................... 46 CTI VRM Speed Sensor .......................................................................................................... 48 Setting Speed Sense .................................................................................................... 48 Setting Sensitivity ......................................................................................................... 49 Calibrating The Low and High Gate Dump .............................................................................. 50 Calibrating The Gate Setting ................................................................................................... 52 Setting Maximum Height ............................................................................................... 52 Setting Calibrate Height ................................................................................................ 53 Calibrating The Liquid Settings for Electric Proportional (shown as ELEC PROP) ................. 56 Calibrating The Hydraulic Pre-wet System (shown as HYDRAULIC)...................................... 58 Flow Cal Factor............................................................................................................. 59 Valve Frequency ........................................................................................................... 60 Minimum Trim ................................................................................................................ 61 Maximum Trim ............................................................................................................... 61 Start Percent ................................................................................................................. 62 MATERIALS SUB-MENU................................................................................................................... 63 Setting Material Name ............................................................................................................. 64 Setting Material Weight Ratio .................................................................................................. 65 Setting Material Maximum Rate ............................................................................................... 66 Setting Material Blast Timer .................................................................................................... 66 Setting Material Blast Follows ................................................................................................. 67 Setting Material Liquid % of Dry ............................................................................................... 68 OPTIONS SUB-MENU ....................................................................................................................... 69 Setting LCD Contrast............................................................................................................... 69 Setting Auto/Manual Mode ...................................................................................................... 70 Setting Spinner Shut-off........................................................................................................... 71 Entering Truck ID Code ............................................................................................................ 72 Setting Input Select ................................................................................................................. 73 Setting Date ............................................................................................................................. 74 Setting Time ...........................................................................................................................