MEDICAL ADVANCED CERamICS FOR MEDICAL TECHNOLOGY Making new solutions FIRST-RATE QUALITY From raw material to possible with final inspection advanced ceramics ADVANCED CERamICS The ideal material in medical technology HIGHEST PRECISION Even for complex shapes with minute dimensions CUTTING-EDGE ­maNUFACTURING For small- and large-scale production 02 CONTENT MEDICAL INTRODUCTION 03 Making new solutions possible with advanced ceramics Strong when it comes to Big when it comes to small superhard materials dimensions Bangerter is a European leader in the man- Due to its bio-compatibility and high chem- ufacture of precision components made of ical resistance, ceramic is often superior to advanced ceramics, tungsten carbide and polymeric and metallic materials in medi- other superhard materials. At our two man- cal technology. We have many years of ex- ufacturing sites in Switzerland, we have up- perience with a variety of superhard mate- to-date infrastructures and efficient pro- rials and are familiar with their differing 10 duction processes. The origins of the properties and possible applications. Com- MICRO COMPONENTS independent family business, now in the plex shapes, the smallest dimensions, the We make it possible second generation, go back to the watch in- highest surface quality and precision – dustry. Since the company was founded meeting and exceeding our customer’s re- more than 40 years ago, we have constantly quirements is our motivation; pushing the and successfully diversified into new busi- boundaries of what is possible is our passion. ness areas and further developed our exper- 06 tise. Today, medical technology has become CUTTING-EDGE one of our cornerstones. It is the drive for ­maNUFACTURING innovation and the determination to push Kundenspezifische Produkte, the boundaries that have given us our com- produktspezifische Prozesse petitive edge. Highest quality standards in global use Bangerter components are used around the globe wherever highest quality standards 04 regarding precision and material are re- CONSULTATION quired – from the machine-building, textile Independent and individual and watch industries to the automotive and aviation industries. Today, we apply many of the innovations developed for these in- 04 dustries to medical technology. Thanks to FIRST-RATE QUALITY this all-around experience, our specialists From raw material to final inspection offer our customers comprehensive advice. The close cooperation on a partnership ba- 08 sis with our customers leads to the best so- 09 05 HIGHEST PRECISION lutions. ASSEMBLIES ADVANCED CERAMICS Complex shapes with minute that fit Ideal in medical technology dimensions 04 KNOW-HOW MEDICAL MATERIALS 05 CONSULTATION ADVANCED CERAMICS Independent, impartial and individual The ideal material in medical technology Every project is unique This is why a close analysis of the require- ments and the field of application come first. Selecting the perfect material is crucial to the success of a project. With our many years of experience and our independence from raw material suppliers, we offer our customers impartial advice when it comes to selecting the best material. We also sup- port them in the development of efficient designs for large-scale production and in hard material engineering. Thanks to our systematic project management, we are able to successfully run large customer projects. FIRST-RATE QUALITY Our high-quality requirements include the entire value chain, from raw material with With its high resistance against pressure, high tempera- material certificates to final inspection. tures, wear and chemically aggressive media, ceramic is used for applications under extreme conditions. Thanks to its high bio-compatibility and aesthetic characteristics, it is The raw material is checked in external lab- will be implanted in the body – we respect also the ideal material for use in dental technology. oratories. Delivering high quality products the relevant standards in medical technolo- includes a risk analysis of the production gy and provide a comprehensive record of Bangerter works with the inert oxide ceramic materials aluminum processes, supplying complete documenta- the final inspection on request. oxide (Al2O3) and zirconium oxide (ZrO2), as well as toughened tion, as well as shipping with clean and se- ceramics (ATZ/ZTA), silicon nitride (Si3N4), silicon carbide (SiC), sap- cure packaging. Whether scalpels, endo- phire and hard metals (tungsten carbide and titanium carbide). scope tips or bearing parts; whether the components are parts of medical devices or 06 CUTTING-EDGE maNUFACTURING MEDICAL 07 Customized products, product- specific manufacturing processes At our two production sites in Aarberg and With our multi-axle CNC machines, our Lyss in Switzerland, we have the most up- state-of-the-art CAD/CAM system and the to-date production facilities for both large robot-operated manufacturing cells, we and small production runs. Our engineers, deal with a variety of grinding and polish- technicians and multi-skilled mechanics ing technologies. This allows us to respond develop their own machines and equipment to individual customer requirements and systems, and optimize product-specific efficiently machine still more complex com- manufacturing processes. ponents with the highest precision, even in large volumes. Because true innovations cannot be obtained ready-made. 08 HIGHEST PRECISION MEDICAL ASSEMBLIES 09 Complex shapes with the Assemblies that fit highest precision Every component of superhard material is always part of We specialize in engineering complex shapes with the highest precision. a larger unit or module. Bonding superhard materials The components in superhard materials are machined exclusively with di- amond tools. We guarantee our customers tolerances of a thousandth of a with conventional materials is demanding and requires millimeter, i.e. a fraction of the diameter of a human hair. specialist knowledge of joining techniques: Bangerter engineers are experts when it comes to pressing, gluing, soldering and shrinking. Before delivery, assemblies undergo functional testing according to the customer’s specifications. Piston/cylinder unit for micro-metering pumps Assembly made of aluminum oxide with a clearance fit of just a few thousandths of a millimeter. Before delivery, every element is checked for function (tightness) and the results are documented. Customer-specific abutment made of zirconium oxide. Standard abutment made of zirconium oxide. (Project component) In addition to its resilience and required bio-compatibility, zirconium oxide Custom-made abutments for each patient. also meets the high aesthetic requirements of dental technology. M 1,6 Piston made of zirconium oxide on a steel mount High-precision piston made of zirconium oxide (roundness better than 0.001 mm) pressed on to a internal thread stainless steel mount. Implant made of zirconium oxide with hexagon socket and internal thread. More than in other areas of medical technology, aesthetics play a determining role in dental implantology. Implant with M 1.6 internal thread and a tolerance of 0.02 mm on the hexagon socket 10 MICRO COMPONENTS MEDICAL MICRO COMPONENTS 11 Our engineering makes it possible Manufacturing components in very small 3 mm dimensions is one of our greatest strengths. In order to machine superhard materials with the highest precision, we develop our own special manufacturing systems, tools and equipment. Our R & D engineers have many years of experience and are familiar with the challenges. 2 mm 2,8 mm Scalpel for ocular surgery. Precise fit between sleeve and cutting tappet made of zirconium oxide. Cutting edge without chips. 1 mm Ra 0.008 µm Polierte Oberfläche an der Innenform 3 mm Catheter tip of an ultrasonic diagnostic probe Complex and precise assembly of four different components in bonded ceramic and tungsten carbide. Slot width of 0.025 mm and outside diameter with a tolerance of ± 0.001 mm. 2 mm Catheter tip of an ultrasonic treatment probe Complex waveform at the front side of the comp- onents allows for the conversion of a rotational movement into a longitudinal movement. Due to the high speed, an ultrasound can be achieved at the catheter tip. 1 mm 0 0.1 0.2 0.3 0.4 0.5 0.6 mm Axial bearing for medical pumps made of zirconium oxide. Precise dome shape to one thousandth of a milli- 0.5 µm meter with high surface finish in order to improve the 0.00020 mm tribo logical characteristics of the assembly. –Maximale0.5 µm Abweichung vom theoretischen Radius der Innenform 2 mm Bangerter is one of Europe’s leading manufacturers of preci- sion components made from advanced ceramics, tungsten carbide and other superhard materials. We develop innova- tive solutions for medical technology and other demand- ing industries in close cooperation with our customers. Our core competence is the engineering of micro components with the highest precision and a top quality surface finish. Bangerter Microtechnik AG Mühlaudamm 2 3270 Aarberg, Switzerland Phone +41 32 391 25 55 Fax +41 32 391 25 50 [email protected] www.bangerter.com © Bangerter Microtechnik AG, all rights reserved.